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Distributed By Aetna Plastics
www.aetnaplastics.com
ULTRAFLO 5000
PVDF-PE Plastic Ultrasonic Flow Meter
Flowmeter Ultrasonic Flow
Metering / Dosing Device
Operating Manual
Read the user's manual carefully before starting to use the unit or software.
Producer reserves the right to implement changes without prior notice.
Aetna Plastics - Phone 800.634.3074 - Fax 216.524.2280 - Email sales@aetnaplastics.com
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Summary of Contents for truflo ULTRAFLO 5000
- Page 1 Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Flowmeter Ultrasonic Flow Metering / Dosing Device Operating Manual Read the user's manual carefully before starting to use the unit or software. Producer reserves the right to implement changes without prior notice.
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Page 2: Table Of Contents
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Table of Contents General safety instructions 1. Planning information 1.1 Areas of application 1.2 Measuring principle 1.3 Operational safety 2. Assambly and installation .1 Installation instructions 2.2 Assembly of the flowmeter .3 Electrical wiring... -
Page 3: General Safety Instructions
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter General Safety Instructions Please always observe the following safety instructions! Please pay attention to the safety instructions with the following pictograms and signal words in these operating instructions:... -
Page 4: Planning Information
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter 1. Planning Information 1.1 Areas of application The flow measurement device in the Flowmeter designed to measure dynamic flow in pipes and tubes. This flow meter is suitable for liquids only. The Flowmeter is used in... -
Page 5: Operational Safety
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter 1.3 Operational Safety Comprehensive self-tests ensure highest possible safety. Faults (process or system errors) are output on a digital output or displayed on the display menu. The protection class is IP 67. -
Page 6: Assembly Of The Flowmeter
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Notwithstanding it may be advantageous for dosing applications to install the Flowmeter as close as possible to the dosing valve, since soft pipes increases the cross-section depending on the system pressure. -
Page 7: Fig. 3: Mounting Examples For Flowmeter
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Fig. 3: Mounting examples for Flowmeter If it is not possible to mount the flow meter vertically, then mount the instrument in a location where the pipe will be filled at all times. The best measuring result is achieved if bubbles do not pass through Flowmeter. -
Page 8: Fig. 5: Fixing Flowmeter
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Fig. 5: Fixing Flowmeter Flowmeter must be installed without mechanical tensions on the existing pipe system. The flow meter may be damaged if there is tension on the existing pipe system. -
Page 9: Electrical Wiring
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter 2.3 Electrical Wiring Serious injury or death from electric shock may occur if wiring, installation, disassembly or remove of wires is performed while electrical power is energized. Always shut off or disconnect electrical power at service panel and lock switch or breaker and tag to prevent energizing electrical power during work or while Flowmeter is not assembled and installed. -
Page 10: Fig. 8: Pin Code: Connection Plug / Socket For 8-Pin Version
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Fig. 8: Pin code: Connection plug socket Connector cable pin configuration defined by manufacturer The outlets may be re-programmed for specific applications. Function Description Power supply: 18...30 VDC... -
Page 11: Commissioning
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Attention : Only operate the flow meter Flowmeter44i within the operating limits stipulated on the product label and the operating manual / data sheet. Use of the Flowmeter 44i outside these conditions will lead to overloads which cause permanent damage. -
Page 12: Fig. 9: Operating With The Key Pad
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Display and user menu Flowmeter is equipped with a display to visualize actual measurement values and to change parameters of the flow meter. Menu navigation and parameter changes are controlled by the four keys on the keypad. -
Page 13: Fig. 10: Menu Organization For 5-Pin Version
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Fig. 10: Menu organization for 5-pin version Aetna Plastics - Phone 800.634.3074 - Fax 216.524.2280 - Email sales@aetnaplastics.com... -
Page 14: Fig. 11: Menu Organization For 8-Pin Version
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Fig. 11: Menu organization for 8-pin version Aetna Plastics - Phone 800.634.3074 - Fax 216.524.2280 - Email sales@aetnaplastics.com... -
Page 15: Functionalities Of Flowmeter And Default Settings
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter 3.2 Functionalities of flow meter and default settings Set Offset In the sub menu "Set Offset" it is possible to set the actual offset of the flow meter. Use this function only when Flowmeter is completely filled with liquid, and there is no flow. - Page 16 Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Units Flowmeter is able to show actual flow or the volume in different units. Following units can be selected: ml/s + l , Gal/min +Gal , l/min + l , l/min + m³.
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Page 17: Fig. 12: Function Of The Creeping Suppression Illustrated With 0.6 L/Min
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter The creeping suppression works with a hysteresis of - 25%. Flow [l/min] 1. Creeping Suppression switch on 2. Creeping Suppression switch off 1.05 0.75 -25% 0.45 0.15 Pulse/Analog output... - Page 18 Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter The current output ranges from 0 to 22.6mA measuring the flow rate or the condition of the flow measurement. The values here signify for 4-20mA configuration: 20 mA the upper limit of the relevant measurement 4 mA the lower limit of the relevant measurement 3.5 mA empty pipe...
- Page 19 Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Value Current [mA] Smaller 0% 0% (min Range) Linear interpolation from 0 to 20 mA Between 0% and 100% 100% (max Range) Bigger 100% Bigger max Value 0 - 20mA For the following graphic "min Range"...
- Page 20 Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Pulse value This section determines the output settings for pulsed outputs. Choose configuration such as to neither exceed the maximum output frequency of the Flowmeter (10kHz) nor the maximum input frequency of the control. If the maximum frequency is exceeded the Flowmeter will not output pulses correctly.
- Page 21 Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Digital outputs All outputs switch over to high resistance when the supply is smaller than 18V. When overload or short circuit is detected the digital outputs are switched off after 100µs for a period of 2s. When time is up the outputs get applied again.
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Page 22: Fig. 13: Connecting Output Q1 To Relay
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Dosing output Startup of device While dosing Before/after dosing 0V normal closed High resistance High resistance 0V normal open High resistance High resistance 24V normal closed High resistance... -
Page 23: Fig. 14: Connecting Output Q2 To Counter
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Digital output Q2* The npn or pnp logic can be selected. When the output is connected to an inductive load a diode has to be installed antiparallel to the load. - Page 24 Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter 2. Flowmeter as flowmeter (dosing control via dosing equipment) The dosing equipment controls the entire dosing function. The dosing quantity is fixed in the dosing equipment control during commissioning by pre-selecting the meter pulses. Dosing starts, when the relevant pushbutton of the dosing equipment is pushed.
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Page 25: Overview Of Default Settings
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter 3.3 Overview of default settings Function Default settings Digital output Q1 Pulse output as 24V normal open Digital output Q2* Empty pipe detection as 24V normal open Digital input I1*... - Page 26 Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Repair, Hazardous Substances Before sending the flowmeter Flowmeter for repair, the following precautions must be taken: Clean all process chemicals from the device. Fully rinse the flow path. Please pay close attention to the process fittings.
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Page 27: Technical Specifications
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter 5. Technical Specifications 5.1 Dimensions and weight Weight Weight Nominal Length A Depth B Width Diameter [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] PE-HD PVDF G1/2 1100... -
Page 28: Technical Specifications
Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter 5.2 Technical Specifications Housing Nominal diameters DN5, DN7, DN10, DN15 Connection inner thread G1/2, G1/2, G3/4, G1 Medium temperature 0...+60°C Protection class IP 65 Pressure nominal 7 Bar... - Page 29 Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Behavior of the Temperature Sensor The integrated temperature sensor has no direct contact to the liquid and is used to calculate the expansion of the housing. The environment temperature greatly influences the actual temperature of the temperature sensor.
- Page 30 Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Possible error text Flowmeter Display text Pulse value Behavior Empty Pipe When "Empty Pipe" is detected, no flow measurement Display flashing + text Low Voltage When power supply is less than 18V the outputs Display flashing + text are inactiv.
- Page 31 Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Appendix Examples of Operation Enter Password Display Picture Password 40000 X0000 X1000 XX000 XX400 XXX00 XXX10 Reset Counter XXXX0 Display Picture XXXX4 Set Offset Basic Trim Reset Counter...
- Page 32 Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Set Offset Use this function only when Flowmeter is completely filled with liquid, and there is no flow. If the offset is set while flow is present or when the pipe is empty it will cause an offset drift what results in a faulty measurement.
- Page 33 Distributed By Aetna Plastics www.aetnaplastics.com ULTRAFLO 5000 PVDF-PE Plastic Ultrasonic Flow Meter Display Picture Set Offset Basic Trim Reset Counter Language Dosing Units Filter Media Set Offset Basic Trim Media Water Media Correction Media Correction -00.0% Setting the sign Setting the value...
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