Whisper Power W-GV4 Installation Manual

Scalino genverter outdoor for mobile and land-based use
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INSTALLATION MANUAL
W-GV 4 Scalino genverter OUTDOOR
for mobile and land-based use
WHISPERPOWER BV
Kelvinlaan 82
9207 JB Drachten
Netherlands
Tel. : +31-512-571550
Fax : +31-512-571599
www.whisperpower.com
V1.1, April 2017

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Summary of Contents for Whisper Power W-GV4

  • Page 1 INSTALLATION MANUAL W-GV 4 Scalino genverter OUTDOOR for mobile and land-based use WHISPERPOWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel. : +31-512-571550 Fax : +31-512-571599 www.whisperpower.com V1.1, April 2017...
  • Page 2: Table Of Contents

    Compact exhaust kit using combined muffler ....................13 4.7.2 Traditional exhaust kit using separate absorption and resonance mufflers ............ 14 12VDC radiator kit ................................15 DIAGRAMS & DRAWINGS ................................. 16 System diagrams ................................16 Mechanical drawings ................................17 W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 3: Introduction

    IT IS VERY IMPORTANT TO EVALUATE ALL PRO’S AND CONT’S single-cylinder genverter (WP1) for outdoor use BEFORE MAKING A CHOICE HOW TO SET UP THE INSTALLATION. 49012020 in mobile and land-based installations W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 4: Installation

    (Figure 1). Please also note that in spite of the automatic oil pressure switch the oil level must checked regularly. Figure 1: Mounting of the WhisperPower genverter. X = wrong, V = OK W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 5: Ventilation

    All electrical connections, cable types and sizes must comply with the appropriate national regulations. ATTENTION! Before working on the system, read the safety instructions. Figure 3: Fuel tank below the genverter W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 6: Fuel Lift Pump

    (i.e. bypassing the top), the back- pressure may be too high. This results in irregular running of the engine. When the engine runs irregularly, check if back- pressure is the problem by disconnecting the return line just W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 7: Side-Mounted Radiators

    To avoid damage while the vehicle is Figure 9: Ways to prevent water from getting in driving at high speed, the use of a spoiler may be necessary. W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 8: The Standard Dry Exhaust System

    Fumes must not be sucked into the flow of air passing through the radiators. In calm conditions, a slight smell of exhaust fumes around the vehicle is hardly avoidable. W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 9: Electrical Installation

    Assuming that the sound shield is bolted to a metal surface, this out, otherwise damage will be caused to the diodes of the should provide adequate grounding. In case of doubt, an alternator. additional grounding cable should be connected. W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 10: Cable

    For the power cable we recommend the use of 3 wire single phase oil resistant cable with a sufficient cross sectional area. For long cables it is recommended to apply cables with a larger cross section (refer to ISO 13297 annex A). W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 11: Installation Summary

    Flexible exhaust hose 1”BSP disconnect the generating set from the grid. Exhaust piping 1” Check all DC connections, check if the battery switch/ Exhaust mufflers 1”BSP circuit breaker is closed. Starter battery 55 Ah W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 12: Fuel Kit

    WP-Compact Manual Battery Switch, 300A 72 x 72 x 78 mm 40290108 BATTERY INSTALLATION KIT RECOMMENDED BATTERY article no description dimensions 40290061 AGM-Power 12V 55Ah Absorbed Glass Matt 229 x 138 x 210 mm W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 13: Exhaust Kits

    Flexible exhaust pipe, 680mm stainless 1”G M/M 50221429 Union, 1” stainless (not shown) 50221678 Fibre washer, 8×16mm 50230630 Combined absorption and resonance muffler, stainless TOTAL 40201326 1” DRY EXHAUST KIT /w COMBINED MUFFLER W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 14: Traditional Exhaust Kit Using Separate Absorption And Resonance Mufflers

    50211406 Washer M10 50211447 Spring washer 50211466 Nut M10 50221471 Bend M/F 1 TOTAL 40201325 1” DRY EXHAUST KIT OPTIONAL MATERIALS AVAILABLE article no description dimensions not shown 40201324 Insulation blanket kit W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 15: 12Vdc Radiator Kit

    8 × 11 mm M16×1,5 8mm 50221620 Straight crimped fitting 50221697 Straight crimped fitting, male thread 2 × 1,5 mm² 50213301 VMVL brown/black cable 50230338 12VDC radiator fan TOTAL 40201315 12VDC RADIATOR KIT W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 16: Diagrams & Drawings

    DIAGRAMS & DRAWINGS DIAGRAMS & DRAWINGS SYSTEM DIAGRAMS NOTE: A4-size drawings can be downloaded from www.whisperpower.com. Figure 11: Layout of genverter system with PMG and 12VDC radiator W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 17: Mechanical Drawings

    DIAGRAMS & DRAWINGS MECHANICAL DRAWINGS Figure 12: Dimensions W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 18 DIAGRAMS & DRAWINGS Figure 13: Main components and mounting rectangle W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 19 DIAGRAMS & DRAWINGS Figure 14: Example of installation using brackets W-GV4 Scalino outdoor — April 2017 — EN...
  • Page 20 Kelvinlaan 82, 9207 JB Drachten, Netherlands Tel : + 31-512-571550 / Fax : + 31-512-571599 www.whisperpower.com / info@whisperpower.com...

Table of Contents