Taie FA Series Operation Manual
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Taie FA Series Operation Manual

Digital pid controller
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Lochan
July 3, 2025

How to increase vfd frequency

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SEZAİ TÜRK
June 26, 2025

Ayarlanan sıcaklık ile Kalibrasyonlu cihaz ile ölçülen sıcaklık arasında +8 derecelik fark var. Yanı cihaz 240 dereceyi gösteriyorsa asıl sıcaklık 248 derece oluyor. bunu cihazda nasıl düzeltebiliriz?

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Summary of Contents for Taie FA Series

  • Page 2: Table Of Contents

    CONTENT 1. Notice before start-up ....................3 2. FU Series........................4 2.1 Specifications......................4 2.2 Outer Dimension....................5 2.3 Terminal Wiring Diagram ..................6 2.4 Assembly & Wiring .....................7 FY Series ........................8 4. Terminal arrangement....................11 4.1 FY400 / FU48 Terminals ( 48mm x 48mm , DIN 1/16 ) ........11 4.2 FY600 Terminals ( 96mm x 48mm , DIN 1/8 )...........12 4.3 FY700 / FU72 Terminals ( 72mm x 72mm) ............13 4.4 FY800 / FU86 Terminals ( 48mm x 96mm , DIN 1/8 ) ........14...
  • Page 3 9.5.2 Description of operation...............34 10. Input type table (INP1 selection)................35 11. Alarm ........................37 11.1 Alarm time (ALT1/ALT2/ALT3) ................37 11.2 SETA.......................37 11.3 Alarm mode (ALD1 / ALD2 / ALD3)..............38 12 Heater Break Alarm (HBA)..................39 12.1 HBA Wiring Example ..................39 12.2 HBA Function Description................39 12.3 HBA setting procedure..................40 12.4 Parameters for HBA function ................40 12.5 Activated conditions of HBA ................41...

  • Page 4: Notice Before Start-Up

    1. Notice before start-up FY series controller has got the CE approvals as below: LVD： D/N EN61010-1 EMC： EN 55 022 1994 /A1：1995/ A2：1997 EN 61 000-3-2： 1995 / -3-3： 1995 EN 61 000-4-2： 1995 / -4-3： 1996 / -4-5： 1995 / -4-6 1996 / -4-8：...

  • Page 5: Specifications

    2. FA Series Specifications Standard Spec. General Spec.

  • Page 6: Outer Dimension

    Control Features Input Features Output Features Communication Alarms Outer Dimension...

  • Page 7: Terminal Wiring Diagram

    2.3 Terminal Wiring Diagram...

  • Page 8: Assembly & Wiring

    2.4 Assembly & Wiring plug-in-out terminal M2.0 using “－”screwdriver fix terminal M2.6 using “＋”screwdriver Selecting suitable electric wire of AWG 16 ~ AWG22 Lock Screw torque: 0.3 N.m (3 kgf.cm)
  • Page 9 3 FY / FU Series Standard spec. Model FY400 / FY600 FY700 / FY800 / FY900 / FY100 FY101 FU48 FU72 FU86 FU96 Dimension 48X48mm 96X48mm 72X72mm 48X96mm 96X96mm 175X110mm 90X90mm AC 85~265V，DC 15~50V (Option) AC 85~265V Supply voltage 50 / 60 HZ Frequency approx approx...
  • Page 10 4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V Remote SV 4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V Protocol : MODBUS RTU , MODBUS ASCII , TAIE Communication RS232 , RS485 , TTL Baud rate: 2400 , 4800 , 9600 , 19200 , 38400 bps.
  • Page 11 Programmable RAMP/SOAK Model PFY400 PFY600 PFY700 PFY800 PFY900 PFY100 PFY101 2 patterns with 8 segment each. Programmable The 2 patterns can be linked together as 16 segments use. RAMP/SOAK...

  • Page 12: Terminal Arrangement

    4. Terminal arrangement 4.1 FY400 / FU48 Terminals ( 48mm x 48mm , DIN 1/16 ) A.Power Supply AC 85~265V DC 15 ~50V(Option) H.CT Input B.Control Output C.Input TC,mV mA,V OUT1 OUT2 Relay SSR mA,V Relay SSR mA,V D.Alarm (Use OUT1 & OUT2) (Option) AL 1 AL 2...

  • Page 13: Fy600 Terminals ( 96Mm X 48Mm , Din 1/8 )

    4.2 FY600 Terminals ( 96mm x 48mm , DIN 1/8 ) A.Power Supply AC 85~265V DC 15 ~50V(Option) H.CT Input B.Control Output C.Input TC,mV mA,V OUT1 OUT2 Relay SSR mA,V Relay SSR mA,V D.Alarm E.Transmission AL 1 AL 2 AL 3 (Option) OUT1 OUT1...

  • Page 14: Fy700 / Fu72 Terminals ( 72Mm X 72Mm)

    4.3 FY700 / FU72 Terminals ( 72mm x 72mm) A.Power Supply AC 85~265V DC 15 ~50V(Option) H.CT Input B.Control Output C.Input TC,mV mA,V OUT1 OUT2 Relay SSR mA,V Relay SSR mA,V D.Alarm E.Transmission AL 1 AL 2 (Option) OUT1 OUT1 OUT1 (Proportional Motor (1ΦZero Cross...

  • Page 15: Fy800 / Fu86 Terminals ( 48Mm X 96Mm , Din 1/8 )

    4.4 FY800 / FU86 Terminals ( 48mm x 96mm , DIN 1/8 ) A.Power Supply AC 85~265V DC 15 ~50V(Option) H.CT Input B.Control Output C.Input TC,mV mA,V OUT1 OUT2 Relay SSR mA,V Relay SSR mA,V D.Alarm E.Transmission AL 1 AL 2 AL 3 (Option) OUT1...

  • Page 16: Fy900 / Fu96 Terminals ( 96Mm X 96Mm , Din 1/4 )

    4.5 FY900 / FU96 Terminals ( 96mm x 96mm , DIN 1/4 ) A.Power Supply E.Transmission AC 85~265V DC 15 ~50V(Option) H.CT Input F.Remote Remote SV B.Control Output C.Input OUT1 OUT1 TC,mV mA,V OUT1 Relay SSR mA,V (1ΦZero (3ΦZero Cross Control) Cross Control) OUT2 D.Alarm...

  • Page 17: Fy100 Terminals ( 175Mm X 110Mm )

    FY100 Terminals ( 175mm x 110mm )

  • Page 18: Fy101 Terminals ( 90Mm X 90Mm )

    FY101 Terminals ( 90mm x 90mm )

  • Page 19: External Dimension And Panel Cutout〈Unit：mm

    5. External dimension and panel cutout〈Unit：mm〉 FY100 FY101...

  • Page 20: Fy400~900 & Fu48~96

    FY400~900 & FU48~96 44.5+0.5 FY400/ 44.5+0.5 FU48 90.5+0.5 FY600 44.5+0.5 68.5+0.5 FY700/ 68.5+0.5 FU72 44.5+0.5 FY800/ 90.5+0.5 FU86 90.5+0.5 90.5+0.5 FY900/ FU96...

  • Page 21: Parts Description

    6. Parts description FY400/FU48 FY600 FY800/FU86 FY700/FY900/FU72/FU96 FY100/101 External Interface Unit 10 11 12 13 14 15 11 8 9 12 16 5 4 3 6 3 5 6 7 13 10 15 14 SYMBOL NAME FUNCTION Measured value Displays PV or various parameter symbols (PV) display (Red) Set value...

  • Page 22: Operations

    7. Operations Power On Controller will display as below Display input type Display range Ready for use All LED and 7 segment (K2) (0.0~400.0) displays will be lighted Change the Set Value (SV) Change SV from 0.0 to 100.0 Press Press Press Press...

  • Page 23: Autotuning (At)

    Autotuning (AT) Use AT function to automatically calculate and set the optimize PID value for your system.

  • Page 24: Programmable Ramp / Soak (Only Available For Pfy Model)

    Programmable RAMP / SOAK (Only available for PFY model) *For detail of the programmable instruction, please refer with page 25. Assume the temperature profile is as below (use total 4 segments ) RAMP SOAK RAMP SOAK TIME 1 hour and 1 hour minutes minutes...

  • Page 25: Operation Levels

    8. Operation levels Levels diagram Lock function To use lock function, please set parameter “LCK” in level 2. Levels entering available Parameters which can be changed Level 1 Level 2 Level 3 Level 4 (User) (PID) (Input) (SET) ------ All parameters ◎...

  • Page 26: Parameters

    9. Parameters Level 1 (User Level) Process Value Set Value Output Limt Autotuning Alarm 1 set value Heater current display HBA set value Alarm 2 set value Alarm 3 set value...

  • Page 27: Level 2 (Pid Level)

    LEVEL 2 (PID Level) To enter level 2, press SET key 3 seconds in level 1 9.2.1 Level 2 parameters display / hiding condition...

  • Page 28: Description Of Parameters

    9.2.2 Description of parameters Range：0.0~200.0% Proportional band 1 ON/OFF control if set to 0 (0.0) (For output 1) Range：0~3600 seconds Integral time 1 PD control if set to 0 (For output 1) Derivative time 1 Range：0~900 seconds (For output 1) PI control if set to 0 Reserved Reserved...

  • Page 29: Level 3 (Input Level)

    LEVEL 3 (Input Level) To enter level 3 , set LCK to ”0000”and then press SET key + Shift( ) key 3 seconds. Input type selection Analog input low limit calibration Range：-1999 ~ 9999 (Used for mA and V input) Analog input high limit calibration Range：0 ~ 9999 (Used for mA and V input)
  • Page 30 Used for programmable controller 0=Not wait to wait continued operation Others=Wait value MODBUS RTU / MODBUS ASCII / Communication Protocol Selection TAIE O_81 /O_82/E_81/ Communication Bits Configuration E_82 ID number Range：0 ~ 255 2400 / 4800 / 9600 / Baudrate...

  • Page 31: Level 4 (Set Level)

    Level 4 (SET level) To enter level 4, set LCK to ”1111”and then press SET key + Shift( ) key 3 seconds. Press Press Remote SV Output mode Setting selection Display/hiding Special functions parameters 9.4.1 How to hide parameters (Use SET1~SET7) 0：Hide this parameter 1：Display this parameter SET 1_ 1...

  • Page 32: Special Functions (Use Set8 / Set9 / Set0)

    9.4.2 Special functions (Use SET8 / SET9 / SET0) SET 8 Remark 8_ 1 0 : Program not repeat 1 : Program repeat Only available for 8_ 2 0 : No power failure option programmable 1 : With power failure option controller 8_ 3 0 : Program starts from 0...

  • Page 33: Remote Sv Type Selection

    Please don't operate SET 8_4，otherwise the controller's process will be in confusion. If SET8.4 is set to “1”, the controller will enter into “Single Display” mode, the PV LED will not display any values. The SV LED will display both the parameter value and the setting value alternately as shown in the diagram below.

  • Page 34: Program Level (Only Displayed In Programmable Controller)

    Program Level (Only displayed in programmable controller) 9.5.1 Description of parameters LEVEL 1 Program Pattern Setting value of Seg.5 Range：0~2 Program Segment display Set time for Seg.5 ( Pattern _ Segment ) Program countdown display Output Limit of Seg.5 Range：0~99 hour 59 min Setting value of Seg.1 Setting value of Seg.6 Range：LSPL~USPL...

  • Page 35: Description Of Operation

    9.5.2 Description of operation There are 2 patterns can be used，each pattern contains 8 segments. Terminologies Pattern ：A program consists of some steps. Ramp status：The status with changing SV. Soak status ：The status with fixed SV. Operating "KEY" function (no changing parameter) (RUN) ：Start program procedure，PRO LED in panel start flicking.

  • Page 36: Input Type Table (Inp1 Selection)

    10. Input type table (INP1 selection) TYPE CODE RANGE 0.0 ~ 200.0℃ / 0.0 ~392.0 ℉ 0.0 ~ 400.0℃ / 0.0 ~752.0 ℉ 0 ~ 600℃ / 0 ~1112 ℉ 0 ~ 800℃ / 0 ~1472 ℉ 0 ~ 1000℃ / 0 ~1832 ℉ 0 ~ 1200℃...
  • Page 37 TYPE CODE RANGE -199.9 ~ 600.0℃ / -199.9 ~999.9 ℉ -199.9 ~ 400.0℃ / -199.9 ~752.0℉ -199.9 ~ 200.0℃ / -199.9 ~392.0℉ PT100 0 ~ 200℃ / 0 ~392 ℉ 0 ~ 400℃ / 0 ~752 ℉ 0 ~ 600℃ / 0 ~1112 ℉ -199.9 ~ 600.0℃...

  • Page 38: Alarm

    Alarm 11.1 Alarm time (ALT1/ALT2/ALT3) ALT1=0 Flicker alarm ALT1=99.59 Continued alarm ALT1=00.01 ~ 99.58 Alarm on delay time 11.2 SETA *SETA is in Level 3 (Input level) If SETA_1=1，AL1 relay will be action reversely When "b" contact If SETA_2=1，AL2 relay will be action reversely (normal close) is needed If SETA_3=1，AL3 relay will be action reversely...

  • Page 39: Alarm Mode (Ald1 / Ald2 / Ald3)

    11.3 Alarm mode (ALD1 / ALD2 / ALD3) :Alarm set value) Process low alarm Deviation high alarm with hold action* with hold action* HIGH HIGH Deviation high alarm Process low alarm HIGH HIGH Deviation low alarm Segment End alarm with hold action* (Only for Programmable controller) (1) ALD1~3 , set 07 (2) ALD1~3=Alarm Segment...

  • Page 40: Heater Break Alarm (Hba)

    12 Heater Break Alarm (HBA) 12.1 HBA Wiring Example (CT Input) (HBA Relay) (Sensor Input) OUT1 AC POWER Heater 12.2 HBA Function Description HBA function detects the AC current flowing through the heater by a Current Transformer (CT), and compares the CT input value and HBA set value. When OUT1 is ON and CT input value is less than HBA set value during 5 seconds, AL1 is activated.

  • Page 41: Hba Setting Procedure

    12.3 HBA setting procedure Press Press Press (HBA Setting Mode) Heater Current To select To adjust HBA Set Value HBA set value HBA set value Press Press Press ※ Means current To store new HBA set value Press 12.4 Parameters for HBA function Name Value Operation Level...

  • Page 42: Activated Conditions Of Hba

    12.5 Activated conditions of HBA Condition 1. OUT1 is ON 2. Heater current is less the HBA set value 3. Condition1 and 2 continued more than 5 seconds AL1 will be activated, if condition 1&2&3 are all “true”. 12.6 Remarks Available output(OUT1) type for HBA Relay Voltage pulse (SSR drive)

  • Page 43: Ct Specifications

    12.7 CT specifications 12.7.1 SC-80T Specifications Rated Primary Current (Amp.)：0.1A~80.0A Turns Ratio： 800：1 D.C.Resistance Max.at 20 ℃(Ω)：45Ω Accuracy ( Linearity )：3% Dielectric Withstanding Voltage(Hi-pot)：2500Vrms / 1 minute Approx.Weight：12g 15.0 Vout Epoxy 30.0 40.0 SC-80T Mechanical Dimensions (mm) Test Circuit 12.7.2 SC-100T Specifications Rated Primary Current (Amp.)：0.1A~100.0A Turns Ratio：...

  • Page 44: Sc-80T Linear Diagram

    11.7.3 SC-80T Linear Diagram Japan CTL-6-S TAIE-1 TAIE-2 TAIE-3 TAIE-4 TAIE-5 Current Generator(A)

  • Page 45: Error Codes

    13. Error codes DISPLAY DESCRIPTION Open circuit of main control sensor.(INP1) A/D convert failed. ＊ Cold junction compensation failed. ＊ Open circuit of sub control sensor.(Remote SV) PV exceeds USPL. PV under LSPL. Input signal of sub control exceeds the upper limit. (Remote SV) Input signal of sub control under the lower limit.
  • Page 46 FY400 TC_Pt100 Switch Jumper Site Plan *Note : Please change the input type at the display menu when you finished the jumper switch. 2. Pull out controller，jumper is below the CPU 1. Keep controller flat, LED display forwards Jumper 3. Turn the Power board up 4.
  • Page 47 FY600/700/800/900 TC_Pt100 Switch Jumper Site Plan *Note : Please change the input type at the display menu when you finished the jumper switch. 2. Pull out controller，jumper is below the CPU 1. Keep controller flat, LED display forwards Jumper    ...

  • Page 48: Fu48~96

    14.2 FU48~96 1. Take out the main body from outer case: adjust the jumper to the correct place. 2. Start power after setting jumper to the correct place. 3. Amend the input type from the front membrane to enter in Level 3 to set. 4.
  • Page 49 TC or mV Short pin insert to left Short pin insert to right or remove If the controller needs to modify input type from TC or mV to RTD ，please make PAD short on the back side of PC board as following diagram and change input selection(INP1). On the contrary，modify from RTD to TC or mV，make PAD open.

  • Page 50: Modify Input Type : Linear Input (Ma ,V)

    15. Modify input type : Linear Input (mA ,V) 15.1 FY400~900 & FU48~96 Hardware： FY900，FY600，FY800 FY700 FY400 FU86，FU96 FU72 FU48 INPUT ( + ) PIN 17 PIN 11 PIN 7 INPUT ( - ) PIN 20 PIN 14 PIN 10 0~20mA (INP1=AN4)：(R3 use 100Ω，R5 use 2.4Ω，...

  • Page 51: Fy100/101 Hardware

    15.2 FY100/101 Hardware： FY100 FY101 PIN 14 PIN 10 INPUT ( + ) PIN 11 PIN 8 INPUT ( - ) 0~20mA (INP1=AN4)：(R3 use 100Ω，R5 use 2.4Ω， S3＆S5 SHORT) 4~20mA (INP1=AN5)：(R3 use 100Ω，R5 use 2.4Ω， S3＆S5 SHORT) 0 ~ 1V (INP1=AN4)：(R1 use 2KΩ，R4 use 100Ω，S1＆S4 SHORT) 0 ~ 5V (INP1=AN4)：(R2 use 10KΩ，R4 use 100Ω，S2＆S4 SHORT) 1 ~ 5V (INP1=AN5)：(R2 use 10KΩ，R4 use 100Ω，S2＆S4 SHORT)

  • Page 52: Calibration

    15.3 Calibration： To display ANL1 & SET 2.2 = 1 ANH1 ANL1=0 ANH1=5000 at INPUT Level LSPL=0 USPL=5000 Return User Level to view the changing of PV Inputs 4mA Adjusts "ANL1" until PV Display = 0 Inputs 20mA Adjusts "ANH1" until PV Display = 5000 Inputs 4mA to CHECK LOW Inputs 20mA to CHECK HIGH OK ?

  • Page 53: Modify Output Type: Relay, Ssr, 4~20Ma

    16. Modify Output type: Relay, SSR, 4~20mA It just needs to change a module at the same position，and modify parameter CYT1 in LEVEL 2 . Relay: CYT1=10, Voltage pulse: CYT1=1, 4~20mA:CYT1=0 17. Modify output mode: OUT1/ALARM, OUT1/OUT2 OUT1 / ALARM OUT1 /OUT2 FY600 , FY800 , FY900 FY600 , FY800 , FY900...

  • Page 54: Applications

    Applications 18.1 RAMP & SOAK RAMP： SET2.1=1 To display AL3 SET4.1=1 To display ALD3 III. ALD3=9 Open RAMP option IV. Then, AL3 will not display. It was replaced by RAMP. RAMP Range：00.00 ~ 99.99(℃/ min) (If RAMP is not used，please set 0 0.0 0 ALD3 to 0) SOAK ：...

  • Page 55: Ttl Communication：sv Output And Rate Function

    18.2 TTL Communication：SV output and RATE function Open RATE function (use for slave controller) Display AL3 ：SET2.1=1 Display ALD3：SET4.1=1 Display RATE(AL3 will be replaced) ：SET0.2=1 Set ALD3 to 0. (In Level 3) Slave SV = ( RATE ÷9999)×master SV Example ： Connection Diagram FY900 FY900...

  • Page 56: Phase Angle Control (By Scr Module)

    18.3 Phase angle control (By SCR module) ψ Available Models：FY900 / PFY900，FY700 / PFY700，FY800 / PFY800 FY100 / PFY100 OUT1: 1ψSCR phase angle control Parameter setting： OUTY=4 CLO1=0，CHO1=4500 if use for resistance load CLO1=0，CHO1=4000 if use for inductor load FAST CONTROLLER FUSE Module...

  • Page 57: Phase Angle Control (By Triac)

    18.4 Phase angle control (By TRIAC) ψ Available Models：FY900 / PFY900，FY700 / PFY700，FY800 / PFY800 FY100 / PFY100 OUT1: 1ψSCR phase angle control Parameter setting： OUTY=4 CLO1=0，CHO1=4500 if use for resistance load CLO1=0，CHO1=4000 if use for inductor load FAST CONTROLLER FUSE TRIAC Module...

  • Page 58: Phase Angle Control (By Diode/Scr Module)

    18.5 Phase angle control (By DIODE/SCR module) ψ Available Models：FY900 / PFY900 OUT1: 3ψSCR phase angle control Parameter setting： OUTY=5 CLO1=0，CHO1=4500 only if use for resistance load CLO1=0，CHO1=4000 if use for inductor load CONTROLLER FAST FUSE DIODE/SCR Module 3φ LOAD...

  • Page 59: 1Ψzero Crossing Control (By Scr Module)

    18.6 Zero crossing control (By SCR module) ψ Available Models： FY900 / PFY900，FY700 / PFY700 FY400 / PFY400 OUT1: 1ψSCR zero cross control Parameter setting： OUTY=0 CYT1=1 FAST CONTROLLER FUSE Module TIME CHART: CYCLE TIME = 200 mSEC.

  • Page 60: 3Ψzero Crossing Control (By Triac)

    18.7 Zero crossing control (By TRIAC) ψ Available Models： FY900 / PFY900，FY700 / PFY700 FY400 / PFY400 OUT1: 1ψSCR zero cross control Data Change： OUTY=0 CYT1=1 Controller Fast Fuse TRIAC Load...
  • Page 61 18.8 Zero crossing control (By SCR module) ψ Available Models：FY900 / PFY900 OUT1: 3ψSCR zero cross control Data Change： OUTY=0 CYT1=1 CONTROLLER RG 1 FAST FUSE RG 2 Module RG 1 TG 1 TG 1 RG 2 TG 2 TG 2 WE CAN SUPPLY HEATER SINK TIME CHART:...
  • Page 62 18.9 Zero crossing control (By TRIAC) ψ Available Models：FY900 / PFY900 OUT1: 3ψSCR zero cross control Data Change： OUTY=0 CYT1=1 Controller (RG 1) Fast Fuse (TG 1) (RG 1) (RG 2) (TG 1) (TG 2) (RG 2) (TG 2)

  • Page 63: Wires Proportional Motor Valve Control

    18.10 3 wires proportional motor valve control Available Models： FY900 / PFY900，FY700 / PFY700 FY800 / PFY800，FY600 / PFY600 FY400 / PFY400，FY100 / PFY100 FY101 / PFY101 Data Change： OUTY=3 CYT1=1 ~ 100sec. (Manufacturing default setting “5” seconds.) RUCY=5 ~ 200 seconds. ※After change “RUCY”...

  • Page 64: Wiring Diagram Of Pc Communication

    18.11 Wiring diagram of PC communication RS232 Connection Diagram COM PORT : 9PIN ( DTE ) Controller Pin 3 (T) Pin 2 (R) Pin 5 (G) COM PORT : Controller 25PIN ( DTE ) Pin 2 (T) Pin 3 (R) Pin 7 (G) NOTE: 1.The length of cable be connected between controller and PC can't exceed 15 meter.
  • Page 65 Order Information 19.1 FA Series...

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