1. Manuals
  2. Brands
  3. Taie Manuals
  4. Temperature Controller
  5. FA Series
  6. Operation manual

Taie FA Series Operation Manual

Digital pid temperature/process controllers
Hide thumbs Also See for FA Series:
Table of Contents

Advertisement

Quick Links

All manuals and user guides at all-guides.com
0

Advertisement

Table of Contents
loading

Related Manuals for Taie FA Series

Summary of Contents for Taie FA Series

  • Page 1 All manuals and user guides at all-guides.com...

  • Page 2: Table Of Contents

    All manuals and user guides at all-guides.com CONTENT 1. Notice before start-up ....................3 2. FU Series........................4 2.1 Specifications......................4 2.2 Outer Dimension....................5 2.3 Terminal Wiring Diagram ..................6 2.4 Assembly & Wiring .....................7 FY Series ........................8 4. Terminal arrangement....................11 4.1 FY400 / FU48 Terminals ( 48mm x 48mm , DIN 1/16 ) ........11 4.2 FY600 Terminals ( 96mm x 48mm , DIN 1/8 )...........12 4.3 FY700 / FU72 Terminals ( 72mm x 72mm) ............13 4.4 FY800 / FU86 Terminals ( 48mm x 96mm , DIN 1/8 ) ........14...
  • Page 3 All manuals and user guides at all-guides.com 9.5.2 Description of operation...............34 10. Input type table (INP1 selection)................35 11. Alarm ........................37 11.1 Alarm time (ALT1/ALT2/ALT3) ................37 11.2 SETA.......................37 11.3 Alarm mode (ALD1 / ALD2 / ALD3)..............38 12 Heater Break Alarm (HBA)..................39 12.1 HBA Wiring Example ..................39 12.2 HBA Function Description................39 12.3 HBA setting procedure..................40...

  • Page 4: Notice Before Start-Up

    All manuals and user guides at all-guides.com 1. Notice before start-up FY series controller has got the CE approvals as below: LVD： D/N EN61010-1 EMC： EN 55 022 1994 /A1：1995/ A2：1997 EN 61 000-3-2： 1995 / -3-3： 1995 EN 61 000-4-2： 1995 / -4-3： 1996 / -4-5： 1995 / -4-6 1996 / -4-8：...

  • Page 5: Specifications

    All manuals and user guides at all-guides.com 2. FA Series Specifications Standard Spec. General Spec.

  • Page 6: Outer Dimension

    All manuals and user guides at all-guides.com Control Features Input Features Output Features Communication Alarms Outer Dimension...

  • Page 7: Terminal Wiring Diagram

    All manuals and user guides at all-guides.com 2.3 Terminal Wiring Diagram...

  • Page 8: Assembly & Wiring

    All manuals and user guides at all-guides.com 2.4 Assembly & Wiring plug-in-out terminal M2.0 using “－”screwdriver fix terminal M2.6 using “＋”screwdriver Selecting suitable electric wire of AWG 16 ~ AWG22 Lock Screw torque: 0.3 N.m (3 kgf.cm)
  • Page 9 All manuals and user guides at all-guides.com 3 FY / FU Series Standard spec. Model FY400 / FY600 FY700 / FY800 / FY900 / FY100 FY101 FU48 FU72 FU86 FU96 Dimension 48X48mm 96X48mm 72X72mm 48X96mm 96X96mm 175X110mm 90X90mm AC 85~265V，DC 15~50V (Option) Supply voltage AC 85~265V Frequency...
  • Page 10 4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V Communication Protocol : MODBUS RTU , MODBUS ASCII , TAIE RS232 , RS485 , TTL Baud rate: 2400 , 4800 , 9600 , 19200 , 38400 bps.
  • Page 11 All manuals and user guides at all-guides.com Programmable RAMP/SOAK Model PFY400 PFY600 PFY700 PFY800 PFY900 PFY100 PFY101 Programmable 2 patterns with 8 segment each. RAMP/SOAK The 2 patterns can be linked together as 16 segments use.

  • Page 12: Terminal Arrangement

    All manuals and user guides at all-guides.com 4. Terminal arrangement 4.1 FY400 / FU48 Terminals ( 48mm x 48mm , DIN 1/16 ) A.Power Supply AC 85~265V DC 15 ~50V(Option) H.CT Input B.Control Output C.Input TC,mV mA,V OUT1 OUT2 Relay SSR mA,V Relay SSR mA,V D.Alarm (Use OUT1 &...

  • Page 13: Fy600 Terminals ( 96Mm X 48Mm , Din 1/8 )

    All manuals and user guides at all-guides.com 4.2 FY600 Terminals ( 96mm x 48mm , DIN 1/8 ) A.Power Supply AC 85~265V DC 15 ~50V(Option) H.CT Input B.Control Output C.Input TC,mV mA,V OUT1 OUT2 Relay SSR mA,V Relay SSR mA,V D.Alarm E.Transmission AL 1...

  • Page 14: Fy700 / Fu72 Terminals ( 72Mm X 72Mm)

    All manuals and user guides at all-guides.com 4.3 FY700 / FU72 Terminals ( 72mm x 72mm) A.Power Supply AC 85~265V DC 15 ~50V(Option) H.CT Input B.Control Output C.Input TC,mV mA,V OUT1 OUT2 Relay SSR mA,V Relay SSR mA,V D.Alarm E.Transmission AL 1 AL 2 (Option)

  • Page 15: Fy800 / Fu86 Terminals ( 48Mm X 96Mm , Din 1/8 )

    All manuals and user guides at all-guides.com 4.4 FY800 / FU86 Terminals ( 48mm x 96mm , DIN 1/8 ) A.Power Supply AC 85~265V DC 15 ~50V(Option) H.CT Input B.Control Output C.Input TC,mV mA,V OUT1 OUT2 Relay SSR mA,V Relay SSR mA,V D.Alarm E.Transmission AL 1...

  • Page 16: Fy900 / Fu96 Terminals ( 96Mm X 96Mm , Din 1/4 )

    All manuals and user guides at all-guides.com 4.5 FY900 / FU96 Terminals ( 96mm x 96mm , DIN 1/4 ) A.Power Supply E.Transmission AC 85~265V DC 15 ~50V(Option) H.CT Input F.Remote Remote SV B.Control Output C.Input OUT1 OUT1 TC,mV mA,V OUT1 Relay SSR mA,V (1ΦZero...

  • Page 17: Fy100 Terminals ( 175Mm X 110Mm )

    All manuals and user guides at all-guides.com FY100 Terminals ( 175mm x 110mm )

  • Page 18: Fy101 Terminals ( 90Mm X 90Mm )

    All manuals and user guides at all-guides.com FY101 Terminals ( 90mm x 90mm )

  • Page 19: External Dimension And Panel Cutout〈Unit：mm

    All manuals and user guides at all-guides.com 5. External dimension and panel cutout〈Unit：mm〉 FY100 FY101...

  • Page 20: Fy400~900 & Fu48~96

    All manuals and user guides at all-guides.com FY400~900 & FU48~96 44.5+0.5 FY400/ 44.5+0.5 FU48 90.5+0.5 FY600 44.5+0.5 68.5+0.5 FY700/ 68.5+0.5 FU72 44.5+0.5 FY800/ 90.5+0.5 FU86 90.5+0.5 90.5+0.5 FY900/ FU96...

  • Page 21: Parts Description

    All manuals and user guides at all-guides.com 6. Parts description FY400/FU48 FY600 FY800/FU86 FY700/FY900/FU72/FU96 FY100/101 External Interface Unit 10 11 12 13 14 15 11 8 9 12 16 5 4 3 6 3 5 6 7 13 10 15 14 SYMBOL NAME FUNCTION...

  • Page 22: Operations

    All manuals and user guides at all-guides.com 7. Operations Power On Controller will display as below Display input type Display range Ready for use All LED and 7 segment (K2) (0.0~400.0) displays will be lighted Change the Set Value (SV) Change SV from 0.0 to 100.0 Press Press...

  • Page 23: Autotuning (At)

    All manuals and user guides at all-guides.com Autotuning (AT) Use AT function to automatically calculate and set the optimize PID value for your system.

  • Page 24: Programmable Ramp / Soak (Only Available For Pfy Model)

    All manuals and user guides at all-guides.com Programmable RAMP / SOAK (Only available for PFY model) *For detail of the programmable instruction, please refer with page 25. Assume the temperature profile is as below (use total 4 segments ) RAMP SOAK RAMP SOAK...

  • Page 25: Operation Levels

    All manuals and user guides at all-guides.com 8. Operation levels Levels diagram Lock function To use lock function, please set parameter “LCK” in level 2. Levels entering available Parameters which can be Level 1 Level 2 Level 3 Level 4 changed (User) (PID)

  • Page 26: Parameters

    All manuals and user guides at all-guides.com 9. Parameters Level 1 (User Level) Process Value Set Value Output Limt Autotuning Alarm 1 set value Heater current display HBA set value Alarm 2 set value Alarm 3 set value...

  • Page 27: Level 2 (Pid Level)

    All manuals and user guides at all-guides.com LEVEL 2 (PID Level) To enter level 2, press SET key 3 seconds in level 1 9.2.1 Level 2 parameters display / hiding condition...

  • Page 28: Description Of Parameters

    All manuals and user guides at all-guides.com 9.2.2 Description of parameters Range：0.0~200.0% Proportional band 1 ON/OFF control if set to 0 (0.0) (For output 1) Range：0~3600 seconds Integral time 1 (For output 1) PD control if set to 0 Derivative time 1 Range：0~900 seconds (For output 1) PI control if set to 0...

  • Page 29: Level 3 (Input Level)

    All manuals and user guides at all-guides.com LEVEL 3 (Input Level) To enter level 3 , set LCK to ”0000”and then press SET key + Shift( ) key 3 seconds. Input type selection Analog input low limit calibration Range：-1999 ~ 9999 (Used for mA and V input) Analog input high limit calibration Range：0 ~ 9999...
  • Page 30 Used for programmable controller 0=Not wait to wait continued operation Others=Wait value MODBUS RTU / MODBUS ASCII / Communication Protocol Selection TAIE O_81 /O_82/E_81/ Communication Bits Configuration E_82 ID number Range：0 ~ 255 2400 / 4800 / 9600 / Baudrate...

  • Page 31: Level 4 (Set Level)

    All manuals and user guides at all-guides.com Level 4 (SET level) To enter level 4, set LCK to ”1111”and then press SET key + Shift( ) key 3 seconds. Press Press Remote SV Output mode Setting selection Display/hiding Special functions parameters 9.4.1 How to hide parameters (Use SET1~SET7)

  • Page 32: Special Functions (Use Set8 / Set9 / Set0)

    All manuals and user guides at all-guides.com 9.4.2 Special functions (Use SET8 / SET9 / SET0) SET 8 Remark 8_ 1 0 : Program not repeat 1 : Program repeat Only available for 8_ 2 0 : No power failure option programmable 1 : With power failure option controller...

  • Page 33: Remote Sv Type Selection

    All manuals and user guides at all-guides.com Please don't operate SET 8_4，otherwise the controller's process will be in confusion. If SET8.4 is set to “1”, the controller will enter into “Single Display” mode, the PV LED will not display any values. The SV LED will display both the parameter value and the setting value alternately as shown in the diagram below.

  • Page 34: Program Level (Only Displayed In Programmable Controller)

    All manuals and user guides at all-guides.com Program Level (Only displayed in programmable controller) 9.5.1 Description of parameters LEVEL 1 Program Pattern Setting value of Seg.5 Range：0~2 Program Segment display Set time for Seg.5 ( Pattern _ Segment ) Program countdown display Output Limit of Seg.5 Range：0~99 hour 59 min Setting value of Seg.1...

  • Page 35: Description Of Operation

    All manuals and user guides at all-guides.com 9.5.2 Description of operation There are 2 patterns can be used，each pattern contains 8 segments. Terminologies Pattern ：A program consists of some steps. Ramp status：The status with changing SV. Soak status ：The status with fixed SV. Operating "KEY"...

  • Page 36: Input Type Table (Inp1 Selection)

    All manuals and user guides at all-guides.com 10. Input type table (INP1 selection) TYPE CODE RANGE 0.0 ~ 200.0℃ / 0.0 ~392.0 ℉ 0.0 ~ 400.0℃ / 0.0 ~752.0 ℉ 0 ~ 600℃ / 0 ~1112 ℉ 0 ~ 800℃ / 0 ~1472 ℉ 0 ~ 1000℃...
  • Page 37 All manuals and user guides at all-guides.com TYPE CODE RANGE -199.9 ~ 600.0℃ / -199.9 ~999.9 ℉ -199.9 ~ 400.0℃ / -199.9 ~752.0℉ -199.9 ~ 200.0℃ / -199.9 ~392.0℉ PT100 0 ~ 200℃ / 0 ~392 ℉ 0 ~ 400℃ / 0 ~752 ℉ 0 ~ 600℃...

  • Page 38: Alarm

    All manuals and user guides at all-guides.com Alarm 11.1 Alarm time (ALT1/ALT2/ALT3) ALT1=0 Flicker alarm ALT1=99.59 Continued alarm ALT1=00.01 ~ 99.58 Alarm on delay time 11.2 SETA *SETA is in Level 3 (Input level) If SETA_1=1，AL1 relay will be action reversely When "b"...

  • Page 39: Alarm Mode (Ald1 / Ald2 / Ald3)

    All manuals and user guides at all-guides.com 11.3 Alarm mode (ALD1 / ALD2 / ALD3) :Alarm set value) Process low alarm Deviation high alarm with hold action* with hold action* HIGH HIGH Deviation high alarm Process low alarm HIGH HIGH Deviation low alarm Segment End alarm with hold action*...

  • Page 40: Heater Break Alarm (Hba)

    All manuals and user guides at all-guides.com 12 Heater Break Alarm (HBA) 12.1 HBA Wiring Example (CT Input) (HBA Relay) (Sensor Input) OUT1 AC POWER Heater 12.2 HBA Function Description HBA function detects the AC current flowing through the heater by a Current Transformer (CT), and compares the CT input value and HBA set value.

  • Page 41: Hba Setting Procedure

    All manuals and user guides at all-guides.com 12.3 HBA setting procedure Press Press Press (HBA Setting Mode) Heater Current To select To adjust HBA Set Value HBA set value HBA set value Press Press Press Means current ※ To store new HBA set value Press 12.4...

  • Page 42: Activated Conditions Of Hba

    All manuals and user guides at all-guides.com 12.5 Activated conditions of HBA Condition 1. OUT1 is ON 2. Heater current is less the HBA set value 3. Condition1 and 2 continued more than 5 seconds AL1 will be activated, if condition 1&2&3 are all “true”. 12.6 Remarks Available output(OUT1) type for HBA...

  • Page 43: Ct Specifications

    All manuals and user guides at all-guides.com 12.7 CT specifications 12.7.1 SC-80T Specifications Rated Primary Current (Amp.)：0.1A~80.0A Turns Ratio： 800：1 D.C.Resistance Max.at 20 ℃(Ω)：45Ω Accuracy ( Linearity )：3% Dielectric Withstanding Voltage(Hi-pot)：2500Vrms / 1 minute Approx.Weight：12g 15.0 Vout Epoxy 30.0 40.0 SC-80T Mechanical Dimensions (mm) Test Circuit 12.7.2 SC-100T Specifications...

  • Page 44: Sc-80T Linear Diagram

    All manuals and user guides at all-guides.com 11.7.3 SC-80T Linear Diagram Japan CTL-6-S TAIE-1 TAIE-2 TAIE-3 TAIE-4 TAIE-5 Current Generator(A)

  • Page 45: Error Codes

    All manuals and user guides at all-guides.com 13. Error codes DISPLAY DESCRIPTION Open circuit of main control sensor.(INP1) A/D convert failed. ＊ Cold junction compensation failed. ＊ Open circuit of sub control sensor.(Remote SV) PV exceeds USPL. PV under LSPL. Input signal of sub control exceeds the upper limit.
  • Page 46 All manuals and user guides at all-guides.com FY400 TC_Pt100 Switch Jumper Site Plan *Note : Please change the input type at the display menu when you finished the jumper switch. 1. Keep controller flat, LED display forwards 2. Pull out controller，jumper is below the CPU Jumper 3.
  • Page 47 All manuals and user guides at all-guides.com FY600/700/800/900 TC_Pt100 Switch Jumper Site Plan *Note : Please change the input type at the display menu when you finished the jumper switch. 1. Keep controller flat, LED display forwards 2. Pull out controller，jumper is below the CPU Jumper  ...

  • Page 48: Fy100~Fy101

    All manuals and user guides at all-guides.com 14.2 FU48~96 1. Take out the main body from outer case: adjust the jumper to the correct place. 2. Start power after setting jumper to the correct place. 3. Amend the input type from the front membrane to enter in Level 3 to set. 4.
  • Page 49 All manuals and user guides at all-guides.com TC or mV Short pin insert to left Short pin insert to right or remove If the controller needs to modify input type from TC or mV to RTD ，please make PAD short on the back side of PC board as following diagram and change input selection(INP1). On the contrary，modify from RTD to TC or mV，make PAD open.

  • Page 50: Modify Input Type : Linear Input (Ma ,V)

    All manuals and user guides at all-guides.com 15. Modify input type : Linear Input (mA ,V) 15.1 FY400~900 & FU48~96 Hardware： FY900，FY600，FY800 FY700 FY400 FU86，FU96 FU72 FU48 INPUT ( + ) PIN 17 PIN 11 PIN 7 INPUT ( - ) PIN 20 PIN 14 PIN 10...

  • Page 51: Fy100/101 Hardware

    All manuals and user guides at all-guides.com 15.2 FY100/101 Hardware： FY100 FY101 PIN 14 PIN 10 INPUT ( + ) INPUT ( - ) PIN 11 PIN 8 0~20mA (INP1=AN4)：(R3 use 100Ω，R5 use 2.4Ω， S3＆S5 SHORT) 4~20mA (INP1=AN5)：(R3 use 100Ω，R5 use 2.4Ω， S3＆S5 SHORT) 0 ~ 1V (INP1=AN4)：(R1 use 2KΩ，R4 use 100Ω，S1＆S4 SHORT) 0 ~ 5V (INP1=AN4)：(R2 use 10KΩ，R4 use 100Ω，S2＆S4 SHORT)

  • Page 52: Calibration

    All manuals and user guides at all-guides.com 15.3 Calibration： To display ANL1 & SET 2.2 = 1 ANH1 ANL1=0 ANH1=5000 at INPUT Level LSPL=0 USPL=5000 Return User Level to view the changing of PV Inputs 4mA Adjusts "ANL1" until PV Display = 0 Inputs 20mA Adjusts "ANH1"...

  • Page 53: Modify Output Type: Relay, Ssr, 4~20Ma

    All manuals and user guides at all-guides.com 16. Modify Output type: Relay, SSR, 4~20mA It just needs to change a module at the same position，and modify parameter CYT1 in LEVEL 2 . Relay: CYT1=10, Voltage pulse: CYT1=1, 4~20mA:CYT1=0 17. Modify output mode: OUT1/ALARM, OUT1/OUT2 OUT1 / ALARM OUT1 /OUT2 FY600 , FY800 , FY900...

  • Page 54: Applications

    All manuals and user guides at all-guides.com Applications 18.1 RAMP & SOAK RAMP： SET2.1=1 To display AL3 SET4.1=1 To display ALD3 III. ALD3=9 Open RAMP option IV. Then, AL3 will not display. It was replaced by RAMP. RAMP Range：00.00 ~ 99.99(℃/ min) (If RAMP is not used，please set 0 0.0 0 ALD3 to 0)

  • Page 55: Ttl Communication：sv Output And Rate Function

    All manuals and user guides at all-guides.com 18.2 TTL Communication：SV output and RATE function Open RATE function (use for slave controller) Display AL3 ：SET2.1=1 Display ALD3：SET4.1=1 Display RATE(AL3 will be replaced) ：SET0.2=1 Set ALD3 to 0. (In Level 3) Slave SV = ( RATE ÷9999)×master SV Example ：...

  • Page 56: Phase Angle Control (By Scr Module)

    All manuals and user guides at all-guides.com 18.3 Phase angle control (By SCR module) ψ Available Models：FY900 / PFY900，FY700 / PFY700，FY800 / PFY800 FY100 / PFY100 OUT1: 1ψSCR phase angle control Parameter setting： OUTY=4 CLO1=0，CHO1=4500 if use for resistance load CLO1=0，CHO1=4000 if use for inductor load FAST CONTROLLER...

  • Page 57: Phase Angle Control (By Triac)

    All manuals and user guides at all-guides.com 18.4 Phase angle control (By TRIAC) ψ Available Models：FY900 / PFY900，FY700 / PFY700，FY800 / PFY800 FY100 / PFY100 OUT1: 1ψSCR phase angle control Parameter setting： OUTY=4 CLO1=0，CHO1=4500 if use for resistance load CLO1=0，CHO1=4000 if use for inductor load FAST CONTROLLER FUSE...

  • Page 58: Phase Angle Control (By Diode/Scr Module)

    All manuals and user guides at all-guides.com 18.5 Phase angle control (By DIODE/SCR module) ψ Available Models：FY900 / PFY900 OUT1: 3ψSCR phase angle control Parameter setting： OUTY=5 CLO1=0，CHO1=4500 only if use for resistance load CLO1=0，CHO1=4000 if use for inductor load CONTROLLER FAST FUSE...
  • Page 59 All manuals and user guides at all-guides.com 18.6 Zero crossing control (By SCR module) ψ Available Models： FY900 / PFY900，FY700 / PFY700 FY400 / PFY400 OUT1: 1ψSCR zero cross control Parameter setting： OUTY=0 CYT1=1 FAST CONTROLLER FUSE Module TIME CHART: CYCLE TIME = 200 mSEC.
  • Page 60 All manuals and user guides at all-guides.com 18.7 Zero crossing control (By TRIAC) ψ Available Models： FY900 / PFY900，FY700 / PFY700 FY400 / PFY400 OUT1: 1ψSCR zero cross control Data Change： OUTY=0 CYT1=1 Controller Fast Fuse TRIAC Load...

  • Page 61: 1Ψzero Crossing Control (By Scr Module)

    All manuals and user guides at all-guides.com 18.8 Zero crossing control (By SCR module) ψ Available Models：FY900 / PFY900 OUT1: 3ψSCR zero cross control Data Change： OUTY=0 CYT1=1 CONTROLLER RG 1 FAST FUSE RG 2 Module RG 1 TG 1 TG 1 RG 2 TG 2...
  • Page 62 All manuals and user guides at all-guides.com 18.9 Zero crossing control (By TRIAC) ψ Available Models：FY900 / PFY900 OUT1: 3ψSCR zero cross control Data Change： OUTY=0 CYT1=1 Controller (RG 1) Fast Fuse (TG 1) (RG 1) (RG 2) (TG 1) (TG 2) (RG 2) (TG 2)

  • Page 63: Wires Proportional Motor Valve Control

    All manuals and user guides at all-guides.com 18.10 3 wires proportional motor valve control Available Models： FY900 / PFY900，FY700 / PFY700 FY800 / PFY800，FY600 / PFY600 FY400 / PFY400，FY100 / PFY100 FY101 / PFY101 Data Change： OUTY=3 CYT1=1 ~ 100sec. (Manufacturing default setting “5”...

  • Page 64: Wiring Diagram Of Pc Communication

    All manuals and user guides at all-guides.com 18.11 Wiring diagram of PC communication RS232 Connection Diagram COM PORT : 9PIN ( DTE ) Controller Pin 3 (T) Pin 2 (R) Pin 5 (G) COM PORT : Controller 25PIN ( DTE ) Pin 2 (T) Pin 3 (R) Pin 7 (G)
  • Page 65 All manuals and user guides at all-guides.com Order Information 19.1 FA Series...
  • Page 66 All manuals and user guides at all-guides.com...

This manual is also suitable for:

Fy seriesFu seriesFa200Fa211Fy400Fu48 ... Show all

Table of Contents