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Taie FY400 Operation Manual

Digital temperature controller
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Digital Temperature Controller
FY400/600/700/800/900
FA230/231
Operation Manual
8.8.8.8
8.8.8.8
8.8.8.8
台 灣 儀 控 股 份 有 限 公 司
TAIE
TAIWAN INSTRUMENT & CONTROL CO., LTD
8.8.8.8
8.8.8.8
8.8.8.8
8.8.8.8
8.8.8.8
8.8.8.8
8.8.8.8
Ver 1.7

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  • Page 1 Digital Temperature Controller FY400/600/700/800/900 FA230/231 Operation Manual 8.8.8.8 8.8.8.8 8.8.8.8 8.8.8.8 8.8.8.8 8.8.8.8 8.8.8.8 8.8.8.8 8.8.8.8 8.8.8.8 Ver 1.7 台 灣 儀 控 股 份 有 限 公 司 TAIE TAIWAN INSTRUMENT & CONTROL CO., LTD...

  • Page 2: Copyright And Trademark

    Preface _____________________________________________________________________ Thank you for purchasing the TAIE FY/FA series digital temperature controllers. This User’s Manual contains instructions for mounting, functions, operations and notes when operating the FY/FA series digital temperature controllers. To prevent accidents arising from the misuse of this controller, please ensure the operator receives this manual.
  • Page 3 WARNING This mark indicates precautions that must be taken if there is danger of electric shock, fire, etc., which could result in loss of life or injury. CAUTION This mark indicates that if these precautions and operating procedures are not taken, damage to the instrument may result.
  • Page 4 CAUTION • This product is intended for use with industrial machines, test and measuring equipment. It is not designed for use with medical equipment and nuclear energy. • This is a Class A instrument. In a domestic environment, this instrument may cause radio interference, in which case the user may be required to take additional measures.
  • Page 5 6.4 FY800 Dimensions ..........................17 6.5 FY900 Dimensions ..........................17 6.6 FA230/231 Dimensions ........................18 7. Terminal Arrangement ........................... 19 7.1 FY400 Terminal Arrangement ......................19 7.2 FY600 Terminal Arrangement ......................20 7.3 FY700 Terminal Arrangement ......................21 7.4 FY800 Terminal Arrangement ......................22 7.5 FY900 Terminal Arrangement ......................
  • Page 6 8.8 Controlling With Manual Control......................28 9. Flow Chart of Parameter Setting ........................28 9.1 Level Operation Mode ........................28 9.2 Level Operation Diagram ........................29 9.3 Data Lock Function ..........................29 9.4 Level 1 (User Level) All Parameters Display ..................30 9.5 LEVEL_1 Parameter ..........................
  • Page 7 13.1 Relay Control (1a) ..........................82 13.2 Relay Control (1c) ..........................82 13.3 SSR Control............................82 13.4 Linear Control ........................... 82 13.5 Output Calibration Procedure Diagram .................... 83 13.6 Output Calibration Steps ........................84 14. Modification of Input Signal ......................... 85 14.1 Input modify to thermocouple ......................
  • Page 8 Accessories FY900(Red/Green light) FY901(Blue/White light) PFY900(Program) See input None None None None None None AC 85~265V None Range type code FY400 48x48mm Relay Relay 1 Set 4~20mA 4~20mA DC 24V Terminal Cover FY600 96x48mm FY700 72x72mm Voltage Pulse Voltage Pulse...
  • Page 9 Motor Resolution 18 bit valve Controlled by Interface RS-485 Half duplex Communication MAX. 31 units, MAX. distance 1200 meters Protocol Modbus RTU , TAIE Parity bit NONE, ODD, EVEN Commun ication Data bit 8 bit Stop bit 1 or 2 bit...
  • Page 10 4~20mA, 0~20mA, 0~5V, 0~10V, 1~5V, 2~10V Remote Resolution 18 bit controlled by Interface RS-485 Half duplex Communication MAX. 31 units, MAX. distance 1200 meters Protocol Modbus RTU , TAIE Parity bit NONE, ODD, EVEN Commun ication Data bit 8 bit Stop bit...

  • Page 11: Input Range Table

    0~70mV 4~20mA 10~50mV 1~5V 2~10V 4. Packing List & Label Information 4.1 Packing List Guide FY400/600/700/800/900 1. Temperature Controller…1 unit 2. Mounting frame………….2 units 3. Brief manual……………..1 pcs FA230/231 1. Temperature Controller…1 unit 2. Terminal cover…………...2 units 3. Brief manual……………..1 pcs...

  • Page 12: Label Guide

    4.2 Label Guide 4.2.1 FY400 Item Description Terminal arrangement FY400 Terminal Wiring Diagram Model number FY400 model name Serial number TSP19021140001 Input type Controller Input Signal and Range 4.2.2 FY700 Item Description Terminal arrangement FY700 Terminal Wiring Diagram Model number...
  • Page 13 4.2.3 FY600/800/900 Item Description Terminal arrangement FY900 Terminal Wiring Diagram Model number FY900 model name Serial number TSP20021190001 Input type Controller Input Signal and Range 4.2.4 FA230 M/N：FA230-30100B S/N： TSP20021120010 Item Description Model number FA230 model name Input type Controller Input Signal and Range Control output 4~20mA Terminal arrangement...
  • Page 14 4.2.5 FA231 M/N FA231-30100B S/N： TSP20021120010 Item Description Model number FA231 model name Input type Controller Input Signal and Range Control output 4~20mA Terminal arrangement FA231 Terminal Wiring Diagram Serial number TSP20021120010 FY/FA operation manual...

  • Page 15: Parts Description

    5. Parts Description 5.1 FY Series 8.8.8.8 8.8.8.8 8.8.8.8 8.8.8.8 8.8.8.8 8.8.8.8 8.8.8.8 FY400 FY900 FY800 FY700 FY600 Indicating PV (measured value) and character information such as parameter codes or error codes(Red) Indicating SV (target set value) or parameter values(Green)
  • Page 16 Lamp lit when Alarm 2 is activated (Red) 1. Lamp lit when Auto-tuning is activated (Orange) FA230 TAIE 2. When the program is executed, this light is on (orange) Lights when controller response data (Orange) For parameter call-up and set value...

  • Page 17: Installation

    6. Installation 6.1 FY400 Dimensions (Unit: mm) Dimensions Individual mounting 6.2 FY600 Dimensions (Unit: mm) Dimensions Individual mounting Mounting fixture t (panel thickness) 1~t~6 6.3 FY700 Dimensions (Unit: mm) Dimensions Individual mounting FY/FA operation manual...
  • Page 18 6.4 FY800 Dimensions (Unit: mm) Dimensions Individual mounting 6.5 FY900 Dimensions (Unit: mm) Dimensions Individual mounting FY/FA operation manual...
  • Page 19 6.6 FA230/231 Dimensions (Unit: mm) Dimensions 40.0 86.0 80.0 43.0 32.0 64.0 64.0 32.0 12.0 4 x 4 Ø 4 x 4 Ø 64.0 32.0 FY/FA operation manual...

  • Page 20: Terminal Arrangement

    Do not touch the live parts, such as the terminals, while the power is on. Otherwise death or serious injury may be resulted from short circuit of the contact electrode. 7.1 FY400 Terminal Arrangement Power supply AC 85~265V...
  • Page 21 7.2 FY600 Terminal Arrangement Remote mA/V INPUT mA/V COMM T/R (B-) T/R (A+) TC/mV Relay Power supply Relay mA/V AC 85~265V DC 24V OUT2 (AL3) mA/V OUT1 T/R (B-) Power AC 85~265V Communication DC 24V RS-485 T/R (A+) Transmission mA / V mA / V Output-1 mA / V...
  • Page 22 7.3 FY700 Terminal Arrangement T/R (B-) Power supply AC 85~265V COMM DC 24V T/R (A+) Relay OUT2 (AL1) mA/V Relay mA/V INPUT OUT1 mA/V TC/mV RTD mA/V Power AC 85~265V DC 24V Alarm 1 Alarm 2 Alarm 3 Output-1 mA / V T/R (B-) Communication RS-485...
  • Page 23 7.4 FY800 Terminal Arrangement Power supply AC 85~265V DC 24V T/R (B-) COMM Remote mA/V T/R (A+) Relay OUT2 (AL3) mA/V Relay INPUT OUT1 mA/V TC/mV RTD mA/V T/R (B-) Power AC 85~265V DC 24V Communication RS-485 T/R (A+) Transmission mA / V mA / V Output-1...
  • Page 24 7.5 FY900 Terminal Arrangement T/R (B-) Power supply AC 85~265V COMM DC 24V T/R (A+) T/R (B) COMM Remote mA/V T/R (A) Relay OUT2 (AL3) mA/V Relay INPUT OUT1 mA/V mA/V TC/mV RTD mA/V Power AC 85~265V DC 24V CLOSE Motor OPEN valve...
  • Page 25 7.6 FA230 Terminal Arrangement Upper Down Input Transmission Communication Remote SV/ CT Input TC / mV AC 85~265V DC 24V Power INPUT mA / V Alarm mA / V Relay mA / V Transmission Output 2 Relay mA / V mA / V Remote SV Output 1...
  • Page 26 7.7 FA231 Terminal Arrangement Upper Down Input Communication Transmission Remote SV/ CT Input TC / mV AC 85~265V DC 24V Power Input mA / V Alarm mA / V Relay mA / V Transmission Output 2 mA / V Relay mA / V Remote SV Output 1...

  • Page 27: Setting Pid Values Automatically(Auto-Tuning)

    8. Basic Function Setting 8.1 Changing Input Type Hold key + key 3 seconds, to enter LEVEL_3 Display after power-on. upper display showing “INP1” with lower display showing current input type. key and Press Press key the lower key to enter the intended display flashes.

  • Page 28: Controlling With On/Off Action

    8.5 Controlling With ON/OFF Action Hold key 3 seconds, then entering LEVEL_2, as Display after power-on. upper display shows “P1”, with lower display showing current P1 value. When key is pressed, Press key until the lower display flashes, P1 = 0.0 upper display.
  • Page 29 8.8 Controlling With Manual Control 2 seconds. Display after power-on. Hold Press key and When key is pressed, key to set the intended the lower display flashes. output% value. In manual mode OUTL=100.0 ， output=100.0 % Press key to store new continuously.
  • Page 30 9.2 Level Operation Diagram Level 3 (Input Level) press SET + 3 seconds press SET key press SET + 3 seconds 3 seconds press SET key 3 seconds Level 1 Level 2 (User Level) (PID Level) press SET key LCK = 1111, press SET + 3 seconds 3 seconds...
  • Page 31 9.4 Level 1 (User Level) All Parameters Display Output percentage Auto tuning AL1 → Alarm1 set v alue SOAK → Alarm1 soak time HBAC →HBA c urrent setting value AL2 → Alarm2 set v alue SOAK → Alarm2 soak time HBAC →HBA c urrent setting value AL3 →...
  • Page 32 9.5 LEVEL_1 Parameter Range Hide/ Parameter Symbol Content Default Display Process value USPL LSPL Set value USPL LSPL High limit setting of manipulated value OUTL when PID gain > OUTL use OUTL as 100.0 100.0 SET1.1 manipulated value Auto-tuning execute selection 0 : NO (PID control) 1 : YES (execute auto-tuning) PRTU...
  • Page 33 9.6 Level 2 (PID Level) All Parameters Display Level 2 Press SET key CYT2 HYS2 Main output Hysteresis for proportional band sub output GAP1 Main output Control gap integral time (for main output) GAP2 Main output Control gap derivative time (for sub output) AT.VL Auto tuning offset value...
  • Page 34 9.7 LEVEL_2 Parameter Range Hide/ Parameter Symbol Content Default Display Main output proportional band 0.0 : ON/OFF control 200.0 Other values : proportional band setting value Main output integral time 0 : disable integral function 3600 Other values : integral time setting value Main output derivative time 0 : disable derivative function Other values : derivative time setting value...
  • Page 35 9.8 Level 3 (Input Level) All Parameters Display Level 3 Press SET key ALT1 CLO3 PVOS INP1 ALD2 CHO3 UNIT Retransmission Alarm2 mode selection input type selection Input unit span calibration ANL1 ALT2 RUCY PVFT main input Alarm2 time setting PV digital filter Motor valve traveling time zero calibration...
  • Page 36 9.9 LEVEL_3 Parameter Range Hide/ Parameter Symbol Content Default Display LSPL Input scale low 9999 -1999 SET2.3 USPL Input scale high 9999 -1999 SET2.3 ANL2 Sub input zero calibration 9999 -1999 SET2.4 ANH2 Sub input span calibration (hex display) 0x7FFF 0x0000 0x5FFF SET2.4...
  • Page 37 Alarm special function setting SETA 1111 0000 0000 SET5.3 (Please refer to Chapter 11.2) Protocol selection 0 : TAIE TAIE SET5.4 1 : RTU (Please refer to communication manual) Data format 0 : O_81 (parity bit=odd, stop bit=1) 1 : O_82...
  • Page 38 9.10 Level 4 (Setting Level) All Parameters Display Level 4 Press SET key SET0 SET1 INP2 Parameters sub input type selection Hide/Display SET2 OUTY Parameters Hardware drive Hide/Display selection SET3 PROG Parameters Program function Hide/Display enable SET4 SET1 Parameters Hide/Display SET5 Parameters Hide/Display...
  • Page 39 9.11 LEVEL_4 Parameter Range Hide/ Parameter Symbol Content Default Display SET0 Function enable/disable 1111 0000 Sub input type selection 0 : none 1 : 10~50mV / 4~20mA / 1~5V / 2~10V (only available in remote SV) INP2 2 : 0~50mV / 0~20mA / 0~5V / 0~10V (only available in remote SV) 3 : valve feedback 4 : CT input...
  • Page 40 Hide CLO2 CHO2 SET5_1 Display CLO2 CHO2 Hide CLO3 CHO3 SET5_2 Display CLO3 CHO3 Hide RUCY WAIT SETA SET5_3 Display RUCY WAIT SETA Hide PSL BITS IDNO BAUD W_MD SET5_4 Display PSL BITS IDNO BAUD W_MD Hide SVOS SET6_1 Display SVOS Hide PVOS PVOH...
  • Page 41 9.13 Fast Level All Parameters Display FY/FA controller provides a fast parameter access operation, easy for users to quickly access communication group, program group, motor valve group related parameters SET6.3 = 1 (Enable Fast Level) Enter fast level : press down key for 3 seconds at any level Leave fast level : press down key for 3 seconds at fast level Any Level Press...
  • Page 42 100.0 100.0 value for main output low limit setting of manipulated value for MOLL 100.0 main output Protocol selection 0 : TAIE TAIE SET5.4 1 : RTU (Please refer to communication manual) Data format 0 : O_81 (parity bit=odd, stop bit=1)
  • Page 43 9.14 Fast Level Parameter Range Hide/ Parameter Symbol Content Default Display Analog input special function selection 0 : NONE (special function OFF) 1 : SQUA (analog input square) 2 : ROOT (analog input square root) INP1= MV.SF 3 : REVE (analog input reverse) RO.RE NONE NONE...

  • Page 44: Functional Descriptions

    10. Functional Descriptions 10.1 PV bias Description The FY/FA series controller offers PV bias for input calibration, PV bias functions correct the deviation of each sensor, as well as PV difference between controllers. Function Diagram PV bias (PV.OS) PV ratio (PV.OH) Temperature 200°C 198°C...
  • Page 45 4~20mA, 0~20mA, 0~5V, 0~10V, 1~5V, 2~10V Function Diagram Sensor input Retransmission output OUT1 OUT2 OUT1 SET A/M Electric furnace TAIE FY900 Sensor ammeter The related parameters of Transmission are as below: Range Hide/ Parameter Symbol Content...
  • Page 46 Remote SV signal selection: 4~20mA, 0~20mA, 0~5V, 0~10V, 1~5V, 2~10V Function Diagram 50. 0 100. 0 OUT1 OUT2 OUT1 Sensor input Remote SV input SET A/M TAIE FY900 Control 20.00 output Electric furnace PLC AO module / transmiter Power The related parameters of Remote SV are as below:...
  • Page 47 Parameter setting Level Parameter Set value Description Enable Remote SV function SET0.3 INP2 Remote SV signal=4~20mA Remote SV signal low point calibration value ANL2 (each controller calibrate value is different) Remote SV signal high point calibration value ANH2 0x657C (each controller calibrate value is different) Notes 1.

  • Page 48: Heater Break Alarm

    Function Diagram KBA( 10. 0 Sensor input OUT1 OUT2 OUT1 HBA alarm SET A/M TAIE FY900 Control output SC 80-T AC power Heater Electric furnace The related parameters of Heater Break Alarm are as below : Range Hide/...
  • Page 49 Notes 1. ANL2 & ANH2 is the current signal calibration parameters. It has been calibrated before leaving the factory. do not change these two parameters value. 2. The user only needs to set HBAC & HBOP, the rest of the parameters will be set & calibrated at the factory. 3.

  • Page 50: Dehumidification Function

    10.5 Dehumidification Function Description The FY/FA series controller provides dehumidification function to protect the heater. When the power is turned on, the heater is dehumidified with low power. When the dehumidification is completed, the normal power is output to the heater. Function Diagram Time <...
  • Page 51 10.6 Motor Valve Control Description FY/FA motor valve control function converts the control output value of the controller into the corresponding signal to control a motor driven valve and then performs temperature control of a controlled object by regulating fluid flow. Function Diagram Motor valve FY600/800/900...
  • Page 52 The related parameters of motor valve control function are as below: Range Hide/ Parameter Symbol Content Default Level Display OUTY=2 Valve opening monitor 100.0 Fast & SET7.1 Hardware drive selection 0 : single output control 1 : dual output control OUTY 2 : valve control with feedback Level 4...
  • Page 53 2. Setting motor valve traveling time Parameter Symbol Content Default Level Motor valve traveling time RUCY Fast Time unit ： second With feedback resistance mode Executing automatic valve position adjustment will get RUCY setting value automatically Without feedback resistance mode Check the motor valve specification and setting the RUCY value of a manually 3.

  • Page 54: Ramp & Soak

    10.7 RAMP & SOAK Description The FY/FA series controller provides a single ramp and soak function, after booting completed, the SV starts to increase according to the set value of RAMP. when the soak condition is met the SOAK function will be executed according to the set value of SOAK, and driving the output and alarm to ON or OFF after the SOAK time is executed finish.
  • Page 55 Example(2) Single RAMP+SOAK_B (ALD3=9 + ALD1=19) Boot completed, the alarm1 is OFF, SV rise 5.00°C rise per minute. when the PV reaches 100 °C, the temperature is kept for 10 minutes. after 10 minutes alarm is turned ON and the control function keep ON Parameter setting Level Parameter...
  • Page 56 Example(4) only use SOAK_B (ALD1=19) Boot completed, the alarm1 is OFF, and the PV is directly controlled at 100 °C. when the PV reaches 100 °C, the temperature is kept for 10 minutes. after 10 minutes alarm is turned ON and the control function keep ON Parameter setting Level Parameter...

  • Page 57: Proportional Control

    10.8 Proportional Control Description Proportional control is one of the simplest ways to control method, controller manipulated value proportional to input error signal, this chapter explains how to set related parameters. Function Diagram Reverse Direct 50 40 30 20 10 The related parameters of proportional control are as below: Range Hide/...

  • Page 58: Master-Slave Communication

    Notes 1. Afer adding master-slave communication, RS-485 communication not available 2. Master-slave communication only available in TAIE protocol(PSL= TAIE) 3. Master controller does not use parameter RATE, to attenuate the SV received by slave controller just adjust parameter RATE 4. Master controller can connect up to 10 slave controllers, and the wiring between every controller should not exceed 1 meter.
  • Page 59 10.10 Piece Linear Compensation Description When the analog input signal source is nonlinear, using piece linear compensation method to compensate this signal, make it linearity The related parameters of piece linear compensation are as below: Range Parameter Symbol Content Default Level Hide/Display Piece linear compensation segment...
  • Page 60 Set MLNB Parameter LED display Description Default Level Piece linear compensation segment select MLNB TRIP : leave setting loop TRIP Fast 1~10 : segment select When MLNB≠TRIP the display loop in MLNB → COMP → OFFS When MLNB=TRIP leave piece linear compensation parameter loop Set COMP Parameter LED display...
  • Page 61 Example2 Input signal 4~20mA, range 0~5000, the input signal is nonlinear (as shown in the figure below), use 10 points piece linear compensation. Step1：SET9.1 = 0 disable function Step2：SET8.4 = 1 display MLNB、COMP、OFFS Step3：MLNB = 1, COMP = 0(LSPL), OFFS = 0 5000 Step4：MLNB = 2, COMP = 100, OFFS = 400 Step5：MLNB = 3, COMP = 150, OFFS = 550...
  • Page 62 10.11 Auto-tuning and Startup tuning Description Auto-tuning When AT is executed, the optimum PID constants for the SV at that time are set automatically. A method (called the limit cycle method) for forcibly changing the manipulated variable and finding the characteristics of the control object is employed. Startup tuning As simple auto-tuning, the PID values can be found in a short time without disturbing controllability for controlled systems with slow response at power ON.
  • Page 63 Auto-tuning execution flow chart START Set SV manual AT= YES manual AT LED ON automatic Waiting... automatic AT LED OFF automatic AT= NO automatic Get new PID automatic value Notes 1. During the execution of auto-tuning, PV will change significantly, do not production during this period 2.
  • Page 64 Startup tuning diagram Precise control with optimized PID value AT= NO AT= PR.TU Automatically calculate the optimal PID value Notes 1. When executing the startup tuning, there is no AT led indicator, when PV > (SV x 0.6), the startup-tuning will be completed. 2.

  • Page 65: On/Off Control

    10.12 ON / OFF Control Description In ON/OFF control, the output is turned on or off depending on the measured value (PV) whether it is above or below the Set value (SV), user can set a hysteresis zone to prevent turned on and off too frequently for a small change of temperature. Function Diagram (single output, heat mode) SV+HYS1 Upper side gap...
  • Page 66 Example(2) single output, cool mode Description When PV>=20.0℃ OUT1：ON，When PV<=10.0℃ OUT1：OFF PV ≥ (SV + HYS1) → OUT1 ON Formula PV ≤ (SV - HYS1) → OUT1 OFF diagram Parameter SV=15.0 setting P1=0.0 HYS1=5.0 OUD=COOL Example(3) dual output(OUT1：heat mode, OUT2：cool mode) PV ≥...
  • Page 67 10.13 Super SV Description When the SV is changed, the output increases, massive output may cause overshoot and damage the system. FY series controllers provide the Super SV function, which can effectively suppress the overshoot The related parameters of Super SV are as below: Range Hide/ Parameter...
  • Page 68 10.14 Input Math Function Description TFY series controllers provide advance mathematical function in terms of input linear signals, such as inverse, square root, square etc. Users can directly connect differential pressure type flow transmitter to controller, or other transmitters that require special conversion. The related parameters of Input math function are as below: Range Hide/...
  • Page 69 Example(1) Input signal 4~20mA aim range 0~1000, the value and graphical representation of MV.SF functions input signal REVE SQUA SQ.RE ROOT RO.RE NONE 4~20mA (reverse) (square) (square+ reverse) (square root) (square root+ reverse) 4.00 1000 1000.0 0.00 1000.00 4.32 999.6 141.42 858.58 4.64...
  • Page 70 Example(2) Input signal 0~10V aim range 0~1000, the value and graphical representation of MV.SF functions input signal REVE SQUA SQ.RE ROOT RO.RE NONE 0~10V (reverse) (square) (square+ reverse) (square root) (square root+ reverse) 1000 1000.0 0.00 1000.00 999.6 141.42 858.58 998.4 200.00 800.00...

  • Page 71: Alarm Action

    Users can choose the most suitable alarm mode according to their needs for system protection or application. Function Diagram Alarm 1 OUT1 OUT2 OUT1 Alarm 2 TAIE FY900 Alarm 3 The related parameters of alarm function are as below: Range Hide/ Parameter...

  • Page 72: Alarm Mode

    11.1 Alarm Mode ： Alarm set value X：1 / 2 / 3 (There are up to 3 sets of alarms) ：SV ALDX Alarm mode Description No alarm function Not drive any alarm relays and the corresponding LED lamp. Deviation high (With hold action) PV ≥...
  • Page 73 11.1 Alarm Mode ： Alarm set value X：1 / 2 / 3 (There are up to 3 sets of alarms) ：SV ALDX Alarm mode Description Boot completed, the alarm is ON, when PV ≥ target SV start the timer, alarm and control function are turned OFF in timed out. If the RAMP function is used, even if the RAMP SV has not reached the target SV, the timer will start counting as long as the SOAK_A...

  • Page 74: Alarm Example

    11.1 Alarm Mode ALDX Alarm mode Description Boot completed, the alarm is OFF, when PV ≥ target SV start the timer, alarm is turned ON and the control function keep ON in timed out. If the RAMP function is used, even if the RAMP SV has not reached the target SV, the timer will start counting as long as the SOAK_B condition PV ≥...
  • Page 75 12. Programmable Description Programmable function is SV function that is variable to time, as user can set SV value to their needs according to time-based variation curve, which is called program setting 1. There are at most 18 sets of pattern setting 2.

  • Page 76: Key Operation Description

    Range Hide/ Parameter Symbol Content Default Level Display SV_4 Segment 4 SV USPL LSPL Level 1 PROG=ON TM_4 Segment 4 execute time setting 99.59 0.00 Level 1 PROG=ON OUT4 Segment 4 output limit 100.0 100.0 Level 1 PROG=ON SV_5 Segment 5 SV USPL LSPL Level 1...
  • Page 77 12.3 Program Initial Setting Program Initial Setting Program time format Program execute start address Program execute with repeat function ? Program execute with power fail function ? Program execute with wait function ? Setting program time format Parameter LED display Description Default Level...
  • Page 78 Setting program execute with repeat function Parameter LED display Description Default Level Program execute repeat SET8.1 0 : disable repeat function Level 4 1 : Program execute repeat When program completes the execution of the final segment, and “END” message is not shown, the program will be executed again.

  • Page 79: Create Program

    12.4 Create Program There are 18 sets PTN to choose and each PTN have 8 segments for setting Program structure diagram Level 1 PV / SV PTN group setting Press SET Key MAX Pattern =18 MAX Segment =8 TIMR TIMR TIMR TIMR SV-1...
  • Page 80 Program edit flow-chart START Set PTN Set SV_n Set TM_n Set OUTn Edit next segment ? Edit next segment SV= 0 Edit next segment TM= END Edit next pattern ? PV/SV monitor ※ n : 1~8 Choose program pattern number Parameter LED display Description...
  • Page 81 Notes 1. When the program is executed, it will end when it hits TIMR=END. Please be sure to add an end segmentafter the last segment of the program. 2. When OUD=COOL, no matter what the PVST setting is, it will always start with PVST=FULT 3.

  • Page 82: Program Execution Flow

    12.5 Program Execution Flow The program can be up to 18 patterns. If you connect all the patterns, up to 144 segments. PTN _1 PTN _2 PTN _18 link the next link the next link the next patterns patterns patterns SEG_1 SEG_1 SEG_1...
  • Page 83 13. Modification of Output Module 13.1 Relay Control (1a) Side view Bottom view Software Setting Coil Parameter set as “CYT1 =10” 13.2 Relay Control (1c) Side view Bottom view Software Setting Parameter set as “CYT1 =10” 13.3 SSR Control Top view Bottom view Software Setting Volt module...
  • Page 84 13.5 Output Calibration Procedure Diagram Output1 Signal (4mA~20mA) calibration flowchart Start SET4_4=1 Display CLO1 and CHO1 CLO1=0 Default Value CHO1=3600 Set controller SV=LSPL low setpoint output%=0% Adjust CLO1 until meter=4mA Set controller SV=USPL high setpoint output%=100% Adjust CHO1 until meter=20mA Set controller output%=0% and check meter=4mA Set controller output%=100% and check meter=20mA FY/FA operation manual...
  • Page 85 13.6 Output Calibration Steps 1. Display CLO1 & CHO1： Enter to Level 2 PV / SV monitor show P1 press key 3 seconds press key switching to display”LCK ” Enter to Level 4 SET4 X is LCK setting to 1111 show SET1 current value press...
  • Page 86 14. Modification of Input Signal 14.1 Input modify to thermocouple Jumper Position Software Setting Plug 2 pcs of Jumper in the middle slot as shown Parameter set as “INP1=K1~L” Thermocouple calibration flow chart Start SET 2_2 = 1 to display TRCL & TRCH TRCL = 0 TRCH = 5FFF INP1 = K1...
  • Page 87 14.2 Input modify to RTD Jumper Position Software Setting Plug 2 pcs of Jumper in the left slot as shown Parameter set as“INP1=PT1~PT3” RTD calibration flow chart Start SET 2_2 = 1 to display TRCL & TRCH TRCL = 0 TRCH = 5FFF INP1 = PT1 USPL = 850.0...
  • Page 88 14.3 Input modify to Linear (4~20mA) Jumper Position Software Setting Plug 2 pcs of Jumper in the right slot as shown Parameter set as “INP1=AN4” Linear analog signal (4~20mA) calibration flow chart Start SET 2_2 = 1 to display ANL1 & ANH1 & DP ANL1 = 0 ANH1 = 5FFF at Input level (level 3)
  • Page 89 Enter to Level 2 show P1 PV/SV monitor press key switching to press key 3 seconds display”LCK ” SET2 X is Enter to Level 4 LCK setting to 1111 current value show SET1 press key 3 seconds press key switching to display”SET2 ”...
  • Page 90 15. Phase angle / Zero cross Control Description The FY controller can directly drive the thyristor. In the phase angle control mode, the phase angle of the thyristor can be controlled to cut the sine wave. In the zero cross control mode, it can automatically detect the zero point to turn-on or turn-off sine wave, phase angle control and zero cross control are the use of cutting or turn-on/off the sine wave to achieve the power control.
  • Page 91 TRIAC Module TRIAC Module Fast Fuse FY900 FY700 Spark quencher Jumper 380V 220V Load SCR Module SCR Module FY900 FY700 Fast Fuse Jumper 380V 220V SCR Module wiring diagram Spark quencher Load FY/FA operation manual...
  • Page 92 TRIAC Module TRIAC Module Fast Fuse FY900 FY700 Spark quencher Load SCR Module SCR Module Fast Fuse FY900 FY700 spark quencher Load FY/FA operation manual...
  • Page 93 TRIAC Module TRIAC Module FY900 Fast Fuse Load Load Load SCR Module SCR Module Fast Fuse FY900 Load Load Load FY/FA operation manual...

  • Page 94: Error Message

    Nois interferes with RS-485 2. Separate power line and COMF and PV toggle display communication network communication line 3. Contact TAIE support 1. Optional transmission function ： Contact distributor for repair Transmission function failed. The controller can’t detect the 2. NO optional transmission...
  • Page 95 17. Calibration parameters and experience value list Description The FY/FA series controller will calibrate the corresponding signal when leaving the factory according to the analog input or output function ordered by the user. If the user accidentally adjusts the calibration parameters and cannot restore them, user can first use the experience value in the following table and make detailed adjustments after the controller works normally.
  • Page 96 18. FY/FA Communication Register Address Table Register Address Register Address Parameter R / W Parameter R / W 0x00 R / W 0x42 R / W OUTL 0x01 R / W CYT2 0x43 R / W 0x02 R / W HYS2 0x44 R / W...
  • Page 97 19. FY/FA Fast Communication Register Address Table Register Address Register Address Parameter R / W Parameter R / W INP1 0x48 R / W BITS 0x61 RUCY 0x5D R / W IDNO 0x62 CYT1 0x3E R / W BAUD 0x63 HYSM 0x44 R / W...
  • Page 98 20. Program Design Table □ HEAT OUD(control action) □ COOL WAIT □ 0 : not repeat Program repeat (SET8.1) □ 1 : repeat □ 0 : disable Power failure (SET8.2) □ 1 : enable □ 0 : from zero Program start address (SET8.3) □...
  • Page 99 Parameter PTN=7 PTN=8 PTN=9 PTN=10 PTN=11 PTN=12 SV_1 TM_1 OUT1 SV_2 TM_2 OUT2 SV_3 TM_3 OUT3 SV_4 TM_4 OUT4 SV_5 TM_5 OUT5 SV_6 TM_6 OUT6 SV_7 TM_7 OUT7 SV_8 TM_8 OUT8 FY/FA operation manual...
  • Page 100 Parameter PTN=13 PTN=14 PTN=15 PTN=16 PTN=17 PTN=18 SV_1 TM_1 OUT1 SV_2 TM_2 OUT2 SV_3 TM_3 OUT3 SV_4 TM_4 OUT4 SV_5 TM_5 OUT5 SV_6 TM_6 OUT6 SV_7 TM_7 OUT7 SV_8 TM_8 OUT8 21. Glossary of Characters Used In This Manual LED Display Characters LED Display Characters...
  • Page 101 MEMO FY/FA operation manual...
  • Page 102 MEMO FY/FA operation manual...
  • Page 103 MEMO FY/FA operation manual...
  • Page 104 MEMO FY/FA operation manual...
  • Page 105 2024.07.02 台 灣 儀 控 股 份 有 限 公 司 Phone: +886-2-8226-1867 E-maIl:contact@fa-taIe.com.tw TAIE Fax: +886-2-8226-1834 URL:http://www.fa-taIe.com.tw TAIWAN INSTRUMENT & CONTROL CO., LTD FY/FA operation manual...

This manual is also suitable for:

Fy600Fy700Fy800Fy900Fa230Fa231

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