Barco DB-220 Installation Manual
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Barco DB-220 Installation Manual

Barco DB-220 Installation Manual

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DB-220
Installation manual
R59770240/04
11/06/2009

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Summary of Contents for Barco DB-220

  • Page 1 DB-220 Installation manual R59770240/04 11/06/2009...
  • Page 2 Barco nv Media & Entertainment Division Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.883.86 E-mail: sales.events@barco.com Visit us at the web: www.barco.com Printed in China...
  • Page 3 The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning, at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement at its own discretion within an appropriate period.

  • Page 5: Table Of Contents

    4. Physical installation of the DB-220 Display ..............
  • Page 6 Table of contents R59770240 DB-220 11/06/2009...

  • Page 7: Safety

    Read this chapter attentively. It contains important information to prevent personal injury while installing the DB-220 display. Fur- thermore, it includes several cautions to prevent damage to the DB-220 display. Ensure that you understand and follow all safety guidelines, safety instructions and warnings mentioned in this chapter before installing the DB-220 display. After this chapter, addi- tional “warnings”...

  • Page 8: Safety Guidelines

    Structural & mounting components should be kept dry, clean, lubricated (only if recommended), coated properly, and otherwise maintained in a manner consistent with part design. Barco products must be used in a manner consistent with their design and inspected on a routine basis for security, wear, deformation, corrosion and any other circumstances that may affect the load handling capability of the part.

  • Page 9: Important Safety Instructions

    • Use only with systems or peripherals specified by the manufacturer, or sold with the apparatus. Use caution during lifting/moving or transporting to avoid damage by possible tipping. R59770240 DB-220 11/06/2009...

  • Page 10: Important Warnings

    Current Interrupters. The installation shall be done according to the local electrical installation codes. In Europe special attention should be given to EN 60364, the standard for electrical installation of buildings. In Germany VDE 0100 should be adhered to. In America, special attention should be given to the National Electrical Code, ANSI/NFPA 70. R59770240 DB-220 11/06/2009...

  • Page 11: Installation Requirements

    2. Installation requirements 2. INSTALLATION REQUIREMENTS About this chapter This chapter enumerates the mechanical and electrical requirements for the DB-220 display Required installation tools • Crane. • Straps and shackles. • Six-foot bubble level. • Wire stripper. • Adhesive tape.

  • Page 12: Mechanical Requirements

    The support structure consists of at least 3 vertical I-beams(each one I-beam bottom should have one small support for standing the display)which are equally spread over the length of the DB-220 display. The supply of the I-beams and how the I-beams have to be mounted in the ground, on a wall or on a pole is the responsibility of the customer.
  • Page 13 It’s recommended to mount the support structure into a concrete foundation. Use caution, the vertical beams do not block access to power or data cable connection points. It is obliged to provide a small support on the bottom of each I-beam to stand the whole DB-220 display. Image 2-2...
  • Page 14 3/8” bolts when used in the mounting procedure on the support 30 Nm structure Lifting the display To lift the DB-220 display, the top segment is provided with two eyebolts. The customer is responsible for providing the straps and shackles needed to lift the display. R59770240 DB-220 11/06/2009...
  • Page 15 2. Installation requirements Image 2-5 ARNING The angle (A) between the top of the DB-220 display and the straps needs to be bigger than 45 degrees. ARNING Before lifting, consult the specifications regarding the weight of the DB-220 display and the de- tailed information regarding the lifting points of the DB-220 display.

  • Page 16: Electrical Requirements

    The DB-220 display requires an input voltage between 200 VAC and 240 VAC. The table below shows the power requirements of the DB-220 display. Note that these values do not include the power for the remote enclosure, which contains control equipment (e.g.
  • Page 17 2. Installation requirements Power input diagram for a three wire three phase distribution network (EU and China) Image 2-8 R59770240 DB-220 11/06/2009...
  • Page 18 2. Installation requirements R59770240 DB-220 11/06/2009...

  • Page 19: Components Of The Db-220 Display

    • A: Support structure. Provided by the customer. • B: Display segments. The DB-220 display consists of two display segments. • C: Remote enclosure. The remote enclosure can consist in a digitizer, compact link, rugged PC, embedded PC, modem,... and other peripherals. All these peripherals are mounted inside a 19” rack covered in an IP55 rated cabinet.

  • Page 20: Db-220 Display Segments

    Introduction The DB-220 display consists of two segments which are the basic building blocks of the display. The two segments of the DB-220 display are different from each other. So, each segment has its own place in the display. The two display segments must be assem- bled together to form one big display.

  • Page 21: Clamps

    DB-220 display on the support structure. For the successful assembly of the DB-220 display, a minimum of 3 vertical I-beams each using 6 clamps is required. To answer to different vertical mounting distances, the clamps are mounted into a rail system inside the DB-220 display structure.
  • Page 22 3. Components of the DB-220 Display Image 3-5 R59770240 DB-220 11/06/2009...

  • Page 23: Remote Enclosure

    Necessary peripherals for the remote enclosure D320 Lite (R9851560) DVI Input (R9850960) Minimum configuration If you do not need an outdoor remote enclosure to operate the DB-220 display, you need at least: D320 Lite DVI Input Advantech ARK-1370 with RMS-1 Software...
  • Page 24 Consult the user guide (R5976388 ) of the DVI input for more information about how to configure, operate and control the DB-220 display. AUTION Consult the user guide (R59770142) of the RMS-1 control software for more information about how to configure, operate and control the DB-220 display. R59770240 DB-220 11/06/2009...

  • Page 25: Rms-1 Control Software

    RMS-1 control Software General The RMS-1 control software is designed as a graphic user interface (GUI) and can be used to control and configure the digitizer as well as the Barco LED wall via a PC. Image 3-7 AUTION Consult the user guide (R59770142) of the RMS-1 software for more information about installation and user guidelines.

  • Page 26: Ambient Environment Controller (Aec-4000)

    The control of the AEC is integrated into the software of the control software (See User Guide of RMS-1). AEC-4000 has been specially developed to be integrated to the DB-220 display. The AEC-4000 may be incorporated to a Barco LED-wall, measuring the environmental light conditions throughout the day.

  • Page 27: Camera

    Introduction A camera can be installed upon an arm in front of the DB-220 display to monitor the DB-220 display. A camera server, mounted inside the cabinet of the remote enclosure, is required to secure communication between the camera and the equipment cabinet.
  • Page 28 3. Components of the DB-220 Display R59770240 DB-220 11/06/2009...

  • Page 29: Physical Installation Of The Db-220 Display

    • Mounting the top segment upon the bottom segment • Lifting out and preparing the DB-220 display • Mounting the DB-220 display upon the support structure • Hiding the gap between the display segments • Mounting the telescopic camera arm •...

  • Page 30: Opening The Container And The Cage

    3. Lift the cage with display segments out of the open container. Attach the top of the cage at four different points with the hook of the crane to spread the load as illustrated. Note: A container can contain more than one cage with display segments. But one cage contains only one DB-220 display. R59770240 DB-220 11/06/2009...
  • Page 31 4. Physical installation of the DB-220 Display Image 4-2 4. Place the cage with the display segments upon a flat surface. Make sure that there is a minimum clearance zone of 15 meters around the full perimeter of the cage.
  • Page 32 4. Physical installation of the DB-220 Display Image 4-3 R59770240 DB-220 11/06/2009...

  • Page 33: Lifting Out And Preparing The Top Segment

    4. Physical installation of the DB-220 Display Lifting out and preparing the top segment This procedure describes how to lift out the top segment from the cage and prepare it for assembly on a support structure using 3 vertical I-beams.
  • Page 34 4. Physical installation of the DB-220 Display Image 4-5 3. Remove the bolts which are recessed in the holes at the top of the four vertical beams. For each vertical beam, two bolts have to be loosened. 4. Remove the bolts at the bottom of the four vertical beams. For each vertical beam, two bolts have to be loosened.
  • Page 35 4. Physical installation of the DB-220 Display Image 4-7 6. Pull out the four vertical beams and remove the four pieces who hold these beams in place. Image 4-8 7. Lift the top segment out of the cage and put it on the flat surface next to the cage.
  • Page 36 4. Physical installation of the DB-220 Display Image 4-9 Preparing the top segment 1. Spread the four clamp plates over the distance of the I-beam rail as illustrated. Image 4-10 R59770240 DB-220 11/06/2009...
  • Page 37 4. Physical installation of the DB-220 Display 2. Assemble the top side of the clamps on the four clamp plates. Warning: The clamps must be orientated so each couple of clamps can be used to mount the DB-220 display against the support structure. Warning: The bolts have to fixed with a torque of 30Nm.

  • Page 38: Mounting The Aec-4000

    4. Physical installation of the DB-220 Display Mounting the AEC-4000 This procedure describes how to mount the AEC-4000 on top of the top segment. For the clearness of the pictures, the clamps are suppressed in the following illustrations. Necessary tools •...
  • Page 39 4. Physical installation of the DB-220 Display Image 4-15 R59770240 DB-220 11/06/2009...

  • Page 40: Mounting The Top Segment Upon The Bottom Segment

    2. Lift the top segment above the bottom segment and remove the caps on both sides of the bottom segment. Warning: Wear a safety hat while assisting at the lifting and moving of the DB-220 display. Image 4-17 3. Take out the data cables and connect them on both sides of the DB-220 display as illustrated. R59770240 DB-220 11/06/2009...
  • Page 41 4. Physical installation of the DB-220 Display Image 4-18 4. Lower down the top segment using the guiding pins. Caution: Pay attention to the data cables. Guide them while lowering the top segment. Image 4-19 5. Connect the top and bottom segment using four times four bolts (A), four split washers (B) and four lock washers (C) as illustrated.
  • Page 42 4. Physical installation of the DB-220 Display Image 4-21 R59770240 DB-220 11/06/2009...

  • Page 43: Lifting Out And Preparing The Db-220 Display

    Lifting out and preparing the DB-220 display This procedure describes how to lift out the DB-220 display from the cage and prepare it for assembly on a support structure using 3 vertical I-beams. In the first procedure, the clamps and the AEC-4000 are sup- pressed in the illustrations.
  • Page 44 4. Physical installation of the DB-220 Display Image 4-23 4. Pull out the four vertical beams and remove the four pieces holding these beams in place. Image 4-24 5. Remove the four pieces inside the four bottom profiles of the cage.
  • Page 45 Wear a safety hat while assisting at the lifting and moving of the DB-220 display. Caution: While lifting the DB-220 display, notice that four help pieces (H) will fall out. These pieces were loosened while removing the previous eight screws.
  • Page 46 Image 4-27 2. Assemble the top side of the clamps on the eight clamp plates. Warning: The clamps must be orientated so each couple of clamps can be used to mount the DB-220 display against the support structure. Warning: The bolts have to be fixed with a torque of 30Nm.
  • Page 47 4. Physical installation of the DB-220 Display Image 4-29 4. Align the clamps of the bottom segment with those of the top segment. Image 4-30 R59770240 DB-220 11/06/2009...

  • Page 48: Mounting The Db-220 Display Upon The Support Structure

    4. Physical installation of the DB-220 Display Mounting the DB-220 display upon the support structure This procedure describes how to mount the DB-220 display upon the support structure which consists of 3 vertical I-beams. Necessary tools • Adapted tools to lift the DB-220 display.
  • Page 49 4. Physical installation of the DB-220 Display Image 4-32 4. Align the DB-220 display against the support structure. If provided, first place the DB-220 display on the supports of the I-beams. Tip: 5. Slide the clamps over the flanges of the I-beam.
  • Page 50 4. Physical installation of the DB-220 Display Image 4-33 6. Vertically align the DB-220 display using the correction plates (C) and fastening the nuts (B) which tighten these plates. Image 4-34 7. Fix the nuts (A) and (B) in the illustrated sequence.
  • Page 51 4. Physical installation of the DB-220 Display Image 4-35 8. After removing the tools to lift the display, replace the eyebolts by the supplied bolts (D) and rubber washers (E). Use your hands to fix the bolt, do not use tools! Firmly fix the bolt until the rubber washer is positioned in place.

  • Page 52: Hiding The Gap Between The Display Segments

    4. Physical installation of the DB-220 Display Hiding the gap between the display segments This procedure describes how to mount the trim plates which hide the gap between the top and the bottom display segment. Necessary tools 1/2” box-end wrench.

  • Page 53: Mounting The Telescopic Camera Arm

    The telescopic camera arm can be mounted at the left bottom corner or at the right bottom corner of the DB-220 display. The illustrations in this procedure show how to install the camera in the left bottom corner of the DB-220 display as seen from the front of the display. Note that the camera is optional.
  • Page 54 4. Physical installation of the DB-220 Display Image 4-39 3. Fasten the location bolt in the middle of the sleeve using one bolt (A) and one lock washer (J) Image 4-40 4. Fasten the four side fixation bolts (A) and the four top fixation bolts (A) of the sleeve as illustrated.
  • Page 55 4. Physical installation of the DB-220 Display Image 4-41 5. Place the second sleeve unit (Y2) upon the end of the camera arm Z1 as illustrated. Align the holes (B1) and (B2) of the sleeve unit (Y2) respectively with the holes (A1) and (A2) of the camera arm (Z1).
  • Page 56 4. Physical installation of the DB-220 Display Image 4-44 8. Fasten the long camera arm (z2) using four fixation bolts (A) on the top of the sleeve unit (Y2) as illustrated. Then fasten the four side location bolts assembled in step 6.
  • Page 57 4. Physical installation of the DB-220 Display O K G Image 4-46 R59770240 DB-220 11/06/2009...

  • Page 58: Mounting The Video Camera

    2. Connect the video camera with the camera server in the control center. Insert the cable into the hollow camera arm. Image 4-48 3. Adjust the orientation of the camera for optimal view upon the DB-220 display. R59770240 DB-220 11/06/2009...

  • Page 59: Connecting The Aec Cable Of The Db-220 Display

    4. Physical installation of the DB-220 Display 4.10 Connecting the AEC cable of the DB-220 display This procedure describes how to connect the AEC cable of the DB-220 display. How to connect the AEC cable? 1. Detach the tape (S) which secures the AEC cable (C) to the backside of the top segment.

  • Page 60: Connecting The Power Cables Of The Db-220 Display

    4. Physical installation of the DB-220 Display 4.11 Connecting the power cables of the DB-220 display This procedure describes how to connect the external and internal power cables of the DB-220 display. ARNING The AC supply must be installed by a qualified electrician in conformance to local codes and the electrical requirements mentioned in this manual.
  • Page 61 Image 4-55 5. Connect the power cables according to the local electric codes. How to connect the internal power of the DB-220 display? 1. Loose the waterproof nuts (A) of the cable connectors and insert the power cables as illustrated.
  • Page 62 4. Physical installation of the DB-220 Display Image 4-56 2. Connect the power cables according to the local electric codes. 3. If you are using the remote enclosure, first read and implement tasks in the next section of this manual (power cabling of the remote enclosure) and then proceed with this procedure.
  • Page 63 4. Physical installation of the DB-220 Display 7. Connect the power cables as illustrated and close the slide door. Image 4-60 R59770240 DB-220 11/06/2009...

  • Page 64: Installing The Remote Enclosure Of The Db-220 Display

    4. Physical installation of the DB-220 Display 4.12 Installing the remote enclosure of the DB-220 display General The installation location (indoor/outdoor) and the configuration of the remote enclosure can be split in three different cases. Pole mounting. Wall mounting. Mounting on a support structure.
  • Page 65 4. Physical installation of the DB-220 Display Image 4-63 3. Prepare the fastener band as illustrated. Fastener Band Screw lock Image 4-64 4. Mount the mounting brackets on the pole as illustrated, using the right profile (B). R59770240 DB-220 11/06/2009...
  • Page 66 4. Physical installation of the DB-220 Display Image 4-65 5. Mount the remote enclosure on the pole as illustrated. Image 4-66 How to mount the remote enclosure on a wall? 1. Prepare the mounting profiles (A) and (B) as illustrated.
  • Page 67 4. Physical installation of the DB-220 Display Image 4-67 2. Prepare the remote enclosure as illustrated, using profile (A). Image 4-68 3. Mount profile (B) on the wall. 4. Mount the remote enclosure on the wall as illustrated. R59770240 DB-220 11/06/2009...
  • Page 68 4. Physical installation of the DB-220 Display Image 4-69 How to mount the remote enclosure on an existing support structure? 1. Prepare the mounting profiles (A) and (B) as illustrated. Image 4-70 2. Prepare the remote enclosure as illustrated, using profile (A).
  • Page 69 4. Physical installation of the DB-220 Display Image 4-71 3. Mount profile (B) on the support structure. 4. Mount the remote enclosure on the support structure as illustrated. Image 4-72 R59770240 DB-220 11/06/2009...

  • Page 70: Power Cabling Of The Remote Enclosure

    4. Physical installation of the DB-220 Display 4.13 Power cabling of the remote enclosure This procedure describes how to provide power to the remote enclosure. ARNING If you do not connect the remote enclosure using the standard method explained below, do not remove the bottom water-proof cable connector.

  • Page 71: Data Cabling Of The Db-220 Display

    4. Physical installation of the DB-220 Display 4.14 Data cabling of the DB-220 display This procedure describes the two methods which can be used to connect the data cable and the DB-220 dis- play. Necessary parts • The compact link (when necessary).
  • Page 72 4. Physical installation of the DB-220 Display Image 4-77 Note: For the clearness of the pictures, the Velcro strip has been suppressed in the following illustrations. Install the mounting plate which contains the compact link as followed: a) Loosen the wings on the top of the mounting plate.
  • Page 73 4. Physical installation of the DB-220 Display 4. Connect the compact link and the DB-220 display using a DVI cable. DVI plug DVI Cable Image 4-81 5. Close the slide door. Image 4-82 6. Connect the compact link to the remote enclosure.

  • Page 74: Securing The Cables Of The Db-220 Display

    Introduction After the DB-220 display is installed on the support structure and all the cables are connected, it is recommended to secure all the cables to the DB-220 display. Therefore, special designed cable plugs can be attached on the center C-beam rail of the DB-220 display.
  • Page 75 4. Physical installation of the DB-220 Display Image 4-86 R59770240 DB-220 11/06/2009...
  • Page 76 4. Physical installation of the DB-220 Display R59770240 DB-220 11/06/2009...

  • Page 77: Specifications

    A. Specifications A. SPECIFICATIONS Overview • Dimensions of the DB-220 display • Dimensions of the installation brackets for the remote enclosure • Specifications of the DB-220 display R59770240 DB-220 11/06/2009...

  • Page 78: Dimensions Of The Db-220 Display

    A. Specifications A.1 Dimensions of the DB-220 display Main dimensions in mm 3997 2224 2880 Image A-1 Main dimensions in inches 1.125 Image A-2 R59770240 DB-220 11/06/2009...

  • Page 79: Dimensions Of The Installation Brackets For The Remote Enclosure

    A.2 Dimensions of the installation brackets for the remote enclosure Dimensions of the installation brackets in mm Profile A 8 x Diameter 9 Image A-3 Profile B 2 x Diameter 10 4 x Diameter 9 Image A-4 R59770240 DB-220 11/06/2009...

  • Page 80: Specifications Of The Db-220 Display

    A. Specifications A.3 Specifications of the DB-220 display Specifications Calibrated Brightness 7,200 nits measured perpendicular to the display Colors 281 trillion Commercial size 11’ x 22’ Contrast ratio 4,000:1 Dimensions (physical) 11’2" x 22’7" 3.4 m x 6.9 m Dimensions (visual) 10’5"...

  • Page 81: Cabling Diagrams

    B. Cabling diagrams B. CABLING DIAGRAMS Overview • Cabling diagrams of the DB-220 display R59770240 DB-220 11/06/2009...

  • Page 82: Cabling Diagrams Of The Db-220 Display

    B. Cabling diagrams B.1 Cabling diagrams of the DB-220 display AC Power circuits of the DB-220 display Image B-1 R59770240 DB-220 11/06/2009...
  • Page 83 B. Cabling diagrams Power connection diagram of the DB-220 display Image B-2 R59770240 DB-220 11/06/2009...
  • Page 84 B. Cabling diagrams Detailed cabling diagram of the DB-220 display Image B-3 R59770240 DB-220 11/06/2009...

  • Page 85: Index

    Power cables Power cabling Remote enclosure Prepare 29, 39 Data cabling DB-220 display Dimensions 74–75 Top segment Dimensions of the DB-220 display Installation brackets — remote enclosure Display segments Remote enclosure Requirements 7–8, 12 Electrical requirements Hiding gap Mechanical requirements RMS-1...
  • Page 86 Index R59770240 DB-220 11/06/2009...
  • Page 87 Revision Sheet Barco nv Media & Entertainment Division/Documentation Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70, Fax: +32 56.36.88.24 E-mail: service.mne@barco.com, Web: www.barco.com From: Date: Please correct the following points in this documentation (R59770240/04): page wrong correct R59770240 DB-220 11/06/2009...

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