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Summary of Contents for SCHUNK KTG
- Page 1 Original operating manual Assembly and operating manual 2-finger parallel gripper...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389181 Version: 06.00 | 29/07/2022 | en...
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Page 3: Table Of Contents
Mounting and centering the gripper .............. 17 Air connection .................... 18 Opening stroke limitation................... 19 Top jaws...................... 20 Mounting the sensor .................. 21 4.5.1 Inductive proximity switch IN 80 ............ 21 06.00 | KTG | Assembly and operating manual | en | 389181... - Page 4 Product opens or closes abruptly ............... 23 Gripping force is dropping .................. 23 Maintenance ...................... 24 Translation of original declaration of incorporation .......... 25 Annex to Declaration of Incorporation............... 26 06.00 | KTG | Assembly and operating manual | en | 389181...
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Page 5: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 6: Applicable Documents
1.3 Scope of delivery The scope of delivery includes • 2-finger parallel gripper KTG in the version ordered • Assembly and Operating Manual • Accessory pack 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 7: Accessories
• Exact type designation of the compatible sensors see catalog. • Information on handling sensors is available at schunk.com or from SCHUNK contact persons. • For mounting the sensors, mounting kits are partly necessary. 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 8: Basic Safety Notes
• Structural changes should only be made with the written approval of SCHUNK. 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 9: Spare Parts
• Make sure that the environment is free from splash water and vapors as well as from abrasion or processing dust. Exceptions are products that are designed especially for contaminated environments. 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 10: Personnel Qualification
Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 11: Personal Protective Equipment
• Eliminate any malfunction immediately. • Observe the care and maintenance instructions. • Observe the current safety, accident prevention and environmental protection regulations regarding the product's application field. 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 12: Transport
• If the energy supply is connected, do not move any parts by hand. • Do not reach into the open mechanism or movement area of the product during operation. 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 13: Protection During Handling And Assembly
Perform maintenance work, modifications, and attachments outside the danger zone defined by the movement range. 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 14: Protection Against Electric Shock
• The effectiveness of the potential equalisation must be verified by executing regular safety measurements. 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 15: Notes On Particular Risks
Before starting any work on the product: Switch off the power • supply and secure against restarting. Make sure, that no residual energy remains in the system. • 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 16: Technical Data
0.23 Min. pressure [bar] Max. pressure [bar] Nominal working pressure [bar] IP rating Repeatability [mm] 0.02 Min. ambient temperature [°C] Max. ambient temperature [°C] Noise emission [dB(A)] ≤70 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 17: Assembly
4.1 Mounting and centering the gripper Bore hole for centering sleeve (Ø8m6) * 2x threaded hole for gripper mounting (M4/5 deep) Bore hole for cylindrical pin (Ø3m6) * * Contained in accessory pack. 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 18: Air Connection
• Seal any air connections not required using threadlocker (Loctite 582 or similar). • For hose-free direct connections, use the O-rings from the accessory kit. 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 19: Opening Stroke Limitation
(2) until the desired stroke is set. 4. Await the prescribed curing time. WARNING! For safe operation of the product, perform a leak tightness test before commissioning. 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 20: Top Jaws
Observe a max. depth of engagement of 3 mm! Use the bar to mount the top jaws. Type ID number For one set = 2 x RB 50 0300280 Jaw blanks Machining area for specific adjustment 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 21: Mounting The Sensor
• Please adhere to a permitted bend radius of the cable (☞ catalog). • Avoid contact of the proximity switches with hard objects and with chemicals, in particular nitric acid, chromic acid and sulphuric acid. 06.00 | KTG | Assembly and operating manual | en | 389181... - Page 22 M2 x 8 screw from the accessory pack. 6. After correct adjustment, secure both switching lugs (4/5) with a suitable adhesive. 06.00 | KTG | Assembly and operating manual | en | 389181...
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Page 23: Troubleshooting
Possible cause Corrective action Compressed air can escape. Check seals, if necessary, disassemble the product and replace seals. Pressure drops below minimum. Check air supply. } 4.2 [ / 18] 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 24: Maintenance
• Oil or grease bare external steel parts. Always use dried air. • Unless otherwise specified, secure all screws and nuts with Loctite no. 243 and tighten with the appropriate tightening torque. 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 25: Translation Of Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, July 2022 p.p. Ralf Winkler; Head of Technology & Engineering, Mechanics Gripping Systems 06.00 | KTG | Assembly and operating manual | en | 389181... -
Page 26: Annex To Declaration Of Incorporation
1.2.4 Stopping 1.2.4.1 Normal stop 1.2.4.2 Operational stop 1.2.4.3 Emergency stop 1.2.4.4 Assembly of machinery 1.2.5 Selection of control or operating modes 1.2.6 Failure of the power supply 06.00 | KTG | Assembly and operating manual | en | 389181... - Page 27 External radiation 1.5.12 Laser radiation 1.5.13 Emissions of hazardous materials and substances 1.5.14 Risk of being trapped in a machine 1.5.15 Risk of slipping, tripping or falling 1.5.16 Lightning 06.00 | KTG | Assembly and operating manual | en | 389181...
- Page 28 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 06.00 | KTG | Assembly and operating manual | en | 389181...
- Page 32 Original operating manual SCHUNK GmbH & Co. KG Clamping and gripping technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...
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