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Keiser Rear Wheel Drive Bike Owner's Manual

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REAR WHEEL DRIVE BIKE OWNER'S MANUAL
INTRODUCTION
We take pride in designing and building the highest quality fitness equipment on the market. This means
that you will enjoy years of low maintenance and minimal repair from every one of our products. Only the
highest quality products have the Keiser name on them.
This manual will assist you with the assembly, maintenance and safe operation of the Keiser Rear Wheel
Drive Bike. We strive to continuously improve our products, therefore, parts and machine designs are
subject to change without notice. Please call our Service Department at (800) 888-7009 for the latest
product information.
CAUTIONS, WARNINGS AND NOTES
Please read all instructions contained in this manual prior to assembling and using this product. Failure to
follow these instructions will invalidate the product warranty and could lead to serious injury.
We use the term Caution! to document things that could cause bodily injury to persons on or around the
equipment if the information contained herein is ignored.
The term Warning! is used to ensure the proper installation of components for maximum machine life and
user safety.
Note! is used to document things that we recommend and things to be aware of before performing a
particular instruction.
WARRANTY
The Keiser Rear Wheel Drive Bike is warranted to the original purchaser to be free from defects in
materials and workmanship for the following period(s) starting from the date of receipt as evidenced by
appropriate shipping documents:
6 months
All components (except where otherwise noted)
3 months
Friction Belt
1 year
Bottom Bracket Assembly
10 years
Frame (Failure due to corrosion is not covered unless it is the result of manufacturing
defect.)
Not covered:
Loss caused by accident, abuse, improper use, neglect, improper maintenance, improper
assembly by the purchaser or purchaser's agent, and/or failure to follow the instructions
provided in this manual.
Terms:
The foregoing warranties are in lieu of and exclude all other warranties not expressly set forth herein,
whether express or implied by operation of law or otherwise, including but not limited to any implied
warranties of merchantability or fitness. Keiser Corporation shall in no event be liable for incidental or
consequential losses, damages or expenses in connection with exercise products. Keiser Corporation's
liability hereunder is expressly limited to the replacement of parts not complying with this warranty or, at
Keiser Corporation's election, to the repayment of an amount equal to the purchase price of the parts in
question. Keiser Corporation is not responsible for labor charges incurred in replacement of defective
54-5501 Rev A
Service Department (800) 888-7009
(559) 256-8000

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Summary of Contents for Keiser Rear Wheel Drive Bike

  • Page 1 WARRANTY The Keiser Rear Wheel Drive Bike is warranted to the original purchaser to be free from defects in materials and workmanship for the following period(s) starting from the date of receipt as evidenced by appropriate shipping documents:...

  • Page 2: Getting Started

    The parts are sent to whoever is responsible for the repair. Keiser Corporation will not be responsible for improper repairs made to Keiser bikes. Keiser Corporation will not be responsible for non-authorized replacement parts used in repairs.

  • Page 3: Assembly Instructions

    ASSEMBLY INSTRUCTIONS Step Three Step Two Step Four Step One Tools required: Torque wrench, 5/8-inch socket, 5/8-inch open-end wrench, #2 Phillips screwdriver, and 15mm crowfoot. Step One: Mount the Main Frame onto the Base Frame Parts required: four (7/16) screws, four (7/16) acorn nuts, eight (7/16) washers and hub cap. Note Stack cardboard between screws and floor to protect the floor and to prevent the screws from backing out during the assembly process.
  • Page 4 Step Two: Install Handlebar and Handle Stud Assembly cover screw neck cover cover screw cover screw plastic pins cover screw Parts required: paper clip, two plastic pins (one longer than the other) and handle stud assembly. Remove the plastic cover on the upper neck portion of the main frame assembly. Slide in the handlebar with the upright portion of the handlebar pointing away from the seat (see illustration).
  • Page 5 Step Three: Attach Resistance Shifter Remove the screw taped to the resistance shifter. Raise the resistance shifter to the top of the handlebar. Slide the shifter onto the shaft located at the front of the handlebar assembly making sure the “H” or high RPM side of shifter is closest to the seat.

  • Page 6: User Adjustments

    USER ADJUSTMENTS Seat Height Adjustment Grasp seat, pull out the seat adjustment knob and set to preferred height using the stenciled letters on the seat post as a guide. Release knob and gently move seat up and down until the plunger locks into the seat post tube.
  • Page 7 Release the resistance on the flywheel by moving the shifter to the maximum clockwise position. Remove the chain cover using a 9/16-inch socket to remove the rear screw on the chain cover. Take off the chain cover by pulling out on the tabs at the bottom of the chain cover. Maneuver the chain cover around the crank arm and pedal.

  • Page 8: Maintenance & Adjustments

    ® Using a Phillips screwdriver, loosen the shift lever tension screw until the thread is visible. Apply LPS 2 to the thread and to the top of the shift lever. Re-insert the screw, being careful not to over-tighten, as this will prevent the shift lever from moving.

  • Page 9: Chain Replacement

    If the replacement chain is supplied by Keiser, it is lubricated before leaving the factory and requires no additional lube at this time. If the chain is not purchased from Keiser, then lubricate the chain as previously instructed. Replace the chain cover. Tension the chain as described in the “Chain Tension Adjustment”...

  • Page 10: Bottom Bracket Replacement

    Shift Cable Assembly Replacement Tools required: #2 Phillips screwdriver, 5/16-inch open-end wrench Use a Phillips screwdriver to loosen the screw that is holding the shift lever in place on the handlebar. Remove the cable from the plastic anchors on the frame. Use a 5/16-inch open-end wrench to loosen the nut at the base of the tension spring.
  • Page 11 Re-install the chain by carefully threading it over the crank arm sprocket and flywheel cog. Replace the chain cover. Tension the chain as described in the “Chain Tension Adjustment” section on page 8. Re- torque the chain cover screws to 35 ft-lbs. Note! Keiser recommends the bottom bracket be changed every 18 – 24 months.

  • Page 12: Troubleshooting

    TROUBLESHOOTING Vibration during use Chain tension may not be adjusted properly. See “Chain Tension Adjustment” instructions on page 8. Chain falls off Chain has too much slack. See “Chain Tension Adjustment” instructions on page 8. Excessive noise from chain Chain is too tight. See “Chain Tension Adjustment” instructions on page 8.
  • Page 13 2470 S. Cherry Ave. Fresno, CA 93706 1(800) 888-7009 Fax: (559) 256-8100 E-mail: info@keiser.com www.keiser.com 54-5501 Rev A Service Department (800) 888-7009 (559) 256-8000...

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