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Advanced Energy Thyro-Power Manager Operating Instructions Manual

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  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1.6. MANUFACTURER AEG Power Solutions GmbH NOTES TO THESE OPERATING INSTRUCTIONS ............2 Emil-Siepmann-Straße 32 1.1. INFORMATION DUTY ....................2 D-59581 Warstein 1.2. VALIDITY ........................2 1.3. LOSS OF GUARANTEE ....................2 1.4. HANDLING ........................2 1.7. CONTACT 1.5.
  • Page 3 4.5.4.7. CONNECTION FOR ANALOG DC INPUTS ............22 9.3. END OF OPERATION ....................46 4.5.4.8. CONNECTION OF ANALOG AC INPUTS ............23 10. MAINTANANCE ........................ 46 SHUT DOWN, DISASSEMBLY..................24 10.1. REPAIRS ......................... 46 5.1. SAFETY NOTES ......................24 11. TECHNICAL DATA ......................46 5.2.

  • Page 4: General Description

    The unit is designed for extreme easy operations. Thus, the number of connected power The Thyro-Power Manager possesses numerous functions. The unit can also be deployed controllers can directly be adjusted via the rotary switch S2, and the operating mode can for peak load network monitoring next to its use for network optimization (as a substitute for directly be adjusted via the rotary switch S3.

  • Page 5: Safety Instructions

    Symbol Description Attention Mains Voltage! Safety rules for work performed to electrical facilities: Mains Voltage - Danger! 1. Disconnect equipment from the mains (establish a voltage free status) This warning note refers to an especially endangering 2. Secure equipment against re-activation situation.

  • Page 6: Fire Protection

    The duly responsible manager for Unit safety with regard to the necessary tasks envisioned must authorize expert personnel. Expert personnel are those staff members, who: No changes, assemblies, and re-fittings, which impact the safety of the Unit, are allowed to be performed to the Unit without approval of the ...

  • Page 7: Scope Of Delivery, Assembly

    The user must install the Unit within a casing or switch cabinet so that no dangers exist due to touching and that those applicable standards and safety regulations are complied with! 4.2.1. SCOPE OF DELIVERY The delivery is comprised of the following parts:  Thyro-Power Manager 4.5. INSTALLATION  Pouch with screws/ plug terminals ...

  • Page 8: Connection Diagrams

    As different applications can also be deployed simultaneously, it is necessary to connect the 4.5.4. CONNECTION DIAGRAMS most various of terminals, in part. E.g., network load optimization (connection of the power As different connections may be necessary as contingent to the application, the connection controllers to X3 and X4) and simultaneously network peak-load monitoring (connection of diagrams are illustrated in groups.

  • Page 9: Connection For Network Peak Value Monitoring / Measurements

    To operate a 2-wire shielded cable is required between Thyro-Power Manager and type (for electrical current or for voltage), as well as their nominal values, should be each power controller. configured using a PC program! Figure 6: Connection diagram for main load optimization using Thyro-A...

  • Page 10: Connection For Analog Outputs

    Standard setting: Output no.: Terminals Standard output: X7.1 / X7.2 Converter 1 X7.3 / X7.4 Converter 2 X7.5 / X7.6 Converter 3 X7.7 / X7.8 Mains voltage X7.9 / X7.10 Temperature X8.1 / X8.2 Bus value 6 / adjustment support Table 4: Standard output values for analog outputs Figure 9: Connection diagram for power and energy measurement An AEG voltage converter (order no.

  • Page 11: Connection For Error And Alarm Output

    4.5.4.5. CONNECTION FOR ERROR AND ALARM OUTPUT The unit possesses an error and alarm output at the terminal X8. These are designed as potential-free optical coupler outputs. Figure 12: Connection diagram for digital outputs 4.5.4.7. CONNECTION FOR ANALOG DC INPUTS The Unit possesses 2 analog DC inputs, whose input values can be dip-switch selected.

  • Page 12: Connection Of Analog Ac Inputs

    Figure 14: Connection diagram of analog AC inputs 5. SHUT DOWN, DISASSEMBLY Shutdown and disassembly of the unit may be performed for the reason of venue change or for disposal purposes. Figure 13: Connection diagram for analog DC inputs Note: The initial value of the analog inputs can be increased to 4mA (and 1V or 2V, respectively) 5.1.

  • Page 13: Seperation

    All of these negative effects may be avoided and be reduced to minimum measure by use of the Thyro-Power Manager. The following figure displays the worst case, in which all power controllers activate and de- activate at the same time:...

  • Page 14: Automatic Static Mains Load Optimization

    This is displayed in the following figure: In a worst case, the effective value for the electrical current would be 3.18 times higher as compared to network load optimization using the Thyro-Power Manager. 6.2.1. AUTOMATIC STATIC MAINS LOAD OPTIMIZATION In operations mode 1, the set elementary period duration T0 (Poti R309) is evenly distributed onto the number of power controllers (S2).
  • Page 15 constant. In order to be able to perform optimization, the start-up times Ts of each single T3 = 0 (from 0 – 24 ON), T4 = 25 (from 25 – 37 ON), T5 = 38 (from 38 – 49 ON, thus 2 * 50 power controller and their load I0 should be known (Thyro-Tool Family).

  • Page 16: Reduction Of Converter Type Performance Via Network Load Optimization

    6.3. ADDITIONAL MEASUREMENT DEVICE transformer under the use of the zero cross principle, the implementation of the Thyro- The Thyro-Power Manager can also be deployed as additional measurement device (ZME). Power Manager can reduce and optimize the type performance of this transformer.

  • Page 17: Monitoring Of Network Peak Load

    For electrical current converters, the load resistance must also be connected externally, and The under-stepping of the set electrical current limiting value is the focus of monitoring and the voltage converters must be configured accordingly (see also chapter 4.5.4.8 for this). subsequent reporting.

  • Page 18: Temperature Measurement

    6.4. I/O MODULE (BUS/PC) The Thyro-Power Manager can also be used as I/O module for a bus system and from a PC. In this operational mode, 10 SYT potential-free outputs are used as digital outputs for network load optimization. They may be set or deleted from a bus or PC. The values of the analog outputs (AC and DC), as well as the mains voltage and temperature may (furthermore) be read out via a bus or PC.

  • Page 19: Fuse Triggering

    Level input 1: Combination Combination closed The Thyro-Power Manager possesses an internally built-in fuse (T 1A 250V). Yet, this only 5V, 10V, 20mA serves the purpose for the internal protection of electronics and is not for power line Table 9: Switch S1 security.

  • Page 20: Switch S3 - Operating Mode

    7.4. POTENTIOMETER R309 If the Thyro Power Manager is configured without a PC program and bus system (S1.8 OFF), the elementary period duration T0 can thus be set via Poti R309. Yet, the standard default setting is already set to 50 network periods (1s / 50Hz), and usually does not need to be changed.

  • Page 21: Potentiometer R310

    7.5. POTENTIOMETER R310 Bus value 4 10V = 4096 If the Thyro-Power Manager is configured without a PC program and bus system (S1.8 Bus value 5 10V = 4096 OFF), the limiting value for network load optimization and for the three converter inputs can...

  • Page 22: Leds

    PC mode, the setting can also be performed by help of the PC program. 7.8. PC PROGRAMM The Thyro-Power Manager can also be connected to a PC, and simply and comfortably be operated and set via the help of a PC program. A requirement for this is that a connection...

  • Page 23: Setting The Number Of Devices Deployed

    If network load optimization is used, the number of power controllers or If the switch S1.6 is closed, the Thyro-Power Manager operates within an internal testing mode. This is only used at the manufacturer’s works. If the testing mode is active, the power controller groups must be set using the switch S2 (see chapter 8.2).
  • Page 24 Internal fuse: T 1A 250V 11.1. APPROVAL AND CONFORMITY Mains frequency: 47Hz – 63Hz  Quality standard in accordance with DIN EN ISO 9001  CE Conformity Digital outputs X3 and X4: Galvanic separated optical coupler outputs  EC Low Voltage Directive 2006/95/EG External supply necessary ...

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