IWAKI APN-P60-W Instruction Manual

Built-in gas liquid transfer pump

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IWAKI
Gas-Liquid Transfer Pump
APN-P60-W (built-in type)
Instruction Manual
Read this manual before use of product

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Summary of Contents for IWAKI APN-P60-W

  • Page 1 IWAKI Gas-Liquid Transfer Pump APN-P60-W (built-in type) Instruction Manual Read this manual before use of product...
  • Page 2: Table Of Contents

    Important Instruction Thank you for selecting an IWAKI APN-P60-W gas-liquid trans- fer pump (BLDC motor). This instruction manual deals with For the Safe and "Safety Instructions", "Outline", "Installation", "Operation" Correct Handling of the Pump and "Maintenance" sections. ● "Safety Instruction" section deals with important details about Please read through this instruction manual to ensure the opti- handling of the product.
  • Page 3: Safety Instructions

    Safety Instructions WARNING WARNING ● Use specified power only ● Turn off power before service Do not apply power other than that speci- Risk of electrical shock. Be sure to turn off fied on the nameplate. Otherwise failure or power to stop the pump and related devices fire may result.
  • Page 4 Safety Instructions CAUTION CAUTION ● Do not touch the pump or pipe with bare hands ● Do not install or store the pump: 1. Where ambient temperature falls below Risk of burning. The surface temperature of 0°C or exceeds 40°C. the pump or pipe rises high along with liquid 2.
  • Page 5: Outline

    2. Operating principle Before use, check the specification, limitation and hazardous nature of the pump. The APN-P60-W is a gas-liquid transfer pump with a small 1. Unpacking & Inspection size diaphragm. The rotary motion of the motor is converted via a con- On unpacking the product, check the following points.
  • Page 6: Identification Code

    Outline 3. Identification code 4. Specifications ■ Pump APN- P 60 G D4 - W 02 Connec- Gas transfer Liquid transfer Motor tion Max. Max. Weight Max. air Max. Max. Rated Rated discharge discharge flow vacuum liquid flow voltage current Tube ID pressure pressure...
  • Page 7: Outer Dimension

    Outline 5. Outer dimensions ■ APN-P60GD4-W Dimension in mm ■ APN-P60D4-W Dimension in mm (52.5) (52.5) (300) (300) (64.5) (31) (31) (41) (ø32) 8×M3 Effective depth is 6mm. R1.75 (51.3) (95) (95) - 5 - - 5 -...
  • Page 8: Performance Curve

    Outline 7. Overview & Label 6. Performance curve Gas transfer (with ambient air at 20ºC) Pump head Outlet Inlet Name plate Pressure (MPa) 0.08 Model and MFG. No. (Production number) are 0.06 described. 0.04 0.02 Driven unit This pump is not drip- 101.32 1200 1600...
  • Page 9: Part Names & Structure

    Outline 8. Part names & Structure Part names Q'ty Part names Q'ty Pump head A 20 Bracket Valve 35 Bearing Valve seat A 40 Motor Diaphragm 60 Set screw (M3×8) Eccentric cam 62 Screw washer (M3×16) 11 Bracket cover 63 Screw (2×6) 13 Bearing 66 Screw (M3×6) 19 Connecting rod...
  • Page 10: Installation

    Installation 1. Before Installation ● Observe the rated voltage ?V specified on the name plate. Read through this instruction manual before use. Carry Applying any voltage than out installation work with a full understanding. the rated one may result in failure.
  • Page 11 Installation ● Do not tube two or more pumps in series. It may pre- vent the motor from starting, causing burning out or may damage the diaphragm or piping. ● Do not tube pump heads in series. It may prevent the motor from starting, causing burning out or may damage the diaphragm or piping.
  • Page 12: Installation/Tubing/Electrical Wiring

    Installation 2. Installation/ Tubing/ Electrical wiring 2. Pump fixation Use M3 bolts to anchor the pump. WARNING CAUTION Do not install the pump on a unsta- If you notice any abnormal or dangerous conditions, suspend ble place. operation immediately and inspect/solve problems. 2.1 Installation 1.
  • Page 13 Installation 3. Tube connection 2.3 Electrical wiring Push the tubes into the inlet and outlet as far as they will go. Electrical wiring must be performed by a qualified electrician. Use tube bands to make sure tubes are fastened as neces- We are not responsible for personal injury or property dam- sary.
  • Page 14 Installation ■ Wiring 4. Wiring diagram Optimal diagram changes depending on if the 1-5VDC control 1. Power lead polarity signal is used or not. The red power lead leading from the pump is positive polarity and must be connected to a positive contact of a DC power Operation with 1-5VDC control signal supply, and the black power/signal lead leading from the pump Red power line (+)
  • Page 15: Operation

    Operation 1. Before operation ● Always use a suction valve to adjust an air flow. ● Use care handling the pump. Do not drop. An impact may affect pump performance. ● If the compressed air or ● The pump can not start liquid (higher pressure than with full discharge/suction atmospheric pressure) is...
  • Page 16: Pump Operation

    Operation 2. Pump operation ■ Stop and Storage ■ Operation ● Before a long period of stoppage (1 week or more): Operate the pump according to the following steps. Depressurize/empty the pump. Some liquids may harden Procedure Points to be checked or crystallize when they are left for a long time.
  • Page 17: Maintenance

    Maintenance 2. Maintenance & Inspection 1. Troubleshooting Handling of the pump, maintenance and inspection Turn off power on sensing danger and check the follow- should be carried out within the descriptions of this ing. In case trouble can not be solved, contact us or your instruction manual.
  • Page 18: Wear Part Replacement

    Maintenance 3. Wear part replacement ■ Diaphragm replacement 1. Unscrew the screws and CAUTION Screw/Washer take out the pump head A, valves, gasket and valve ● Turn off power before service seat A. Risk of electrical shock. Be sure to turn off power to stop the pump and related devices before service is Pump head A performed.
  • Page 19 Maintenance ■ Valve & Gasket replacement NOTE1. Finish either pump head first and then start with the other. 1. Unscrew the pump head fixing screws and take out the pump NOTE2. Do not loosen the motor-bracket fixing screws during head A, valves, gasket and maintenance work.
  • Page 20 IWAKI Norge AS TEL : (47)23 38 49 00 FAX : 23 38 49 01 China IWAKI Pumps (Guangdong) Co., Ltd. TEL : (86)750 3866228 FAX : 750 3866278 Singapore IWAKI Singapore Pte. Ltd. TEL : (65)6316 2028 FAX : 6316 3221 China GFTZ IWAKI Engineering &...

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