Cargo Bed Replacement; Seat/Cargo Bed Latch; Rear Facing Rear Seat - Cushman Shuttle 2 Service Manual

BODY
Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
B
Refer to TORQUE SPECIFICATIONS in Section A for standard
torque values unless otherwise noted in manual text.
The front seat bottom is not held in place by hardware
(Ref. Fig. 3), Rather, it is nestled into the top of the front
seat pod. To remove the seat, simply lift the seat off the
pod.
To remove the front seat back, remove bolt securing seat
back and rear hand hold bar to the back support
Install replacement in the reverse order of disassembly.
Front Facing Rear Seat
Tool List
Wrench, 7/16" .............................................................. 2
Ratchet ........................................................................ 1
Socket, 7/16" ............................................................... 2
Torque Wrench.......................................................... 1
Refer to TORQUE SPECIFICATIONS in Section A for standard
torque values unless otherwise noted in manual text.
The seat bottom is held in place by hinges on the front edge of
the seat bottom and on front top edge of the rear body (Ref.
Fig. 3). To remove the seat bottom, raise the seat from the
back and lift seat out of hinge.
The front facing rear seat back is attached to the back
support (Ref. Fig. 4). To remove the seat back, remove
the hardware attaching the seat back to the seat back
support.
To replace the front facing rear seat, install in the reverse
order of removal.

Rear Facing Rear Seat

Tool List
Wrench, 1/2" ................................................................ 2
The rear facing rear seat is attached to the vehicle at the
seat pivot (Ref. Fig. 4).
Remove the hardware from the seat pivot.
Replacement is in the reverse order of removal.
Page C-8
NOTICE
NOTICE
Repair and Service Manual

Cargo Bed Replacement

Tool List
Wrench, 1/2" ................................................................2
Ratchet ........................................................................1
Torque Wrench, ft. lbs ..................................................1
Socket, 1/2"..................................................................2
The cargo bed is heavy and awkward to handle.
To prevent possible personal injury, it is strongly
recommended that adequate help or a lifting
device be used to remove the cargo bed from
the vehicle
Qty.
Remove the hardware (35) from the cargo bed pivot (Ref.
Fig. 4).
Unlatch the bed catch at the front of the cargo bed, tilt the
bed sufficiently for the catch to clear the hold down
bracket and lift the bed from the vehicle.
Replacement of the cargo bed is the reverse order of
removal. Tighten bolts to 11 - 15 ft. lbs. (15 - 20 Nm)
torque.

Seat/Cargo Bed Latch

Tool List
Phillips Screwdriver......................................................1
Wrench, 5/16" ..............................................................2
Wrench, 3/8" ................................................................1
Wrench, 1/2" ................................................................1
The following text is sequenced to remove the rear body struc-
ture of the Shuttle 2. Each successive step requires that the
previous be accomplished.
Qty.
During reassembly, do not tighten components to specified
torque until adjustment with mating components has been
achieved.
Refer to TORQUE SPECIFICATIONS in Section A for non spec-
ified appropriate values.
The rear facing rear seat and the cargo bed is equipped
with a safety latch to prevent the sear or bed from pivoting
during vehicle operation (Ref. Fig. 4).
The latch tab for the seat is to be mounted so that the arm
is toward the outside of the vehicle.
NOTICE
Qty.
Qty.