Spilt Windshield - Cushman Shuttle 2 Service Manual

Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

SPILT WINDSHIELD

Tool List
Plastic faced mallet ..................................................... 1
Wrench, 7/16".............................................................. 1
Phillips screwdriver...................................................... 1
Remove protective covering from the windshield (2)
(Ref. Fig. 2).
Install sash (3) on each side of the lower section of wind-
shield. Using a plastic faced mallet, gently tap sash to
ensure windshield seats properly (See Detail A).
NOTICE
It may be necessary on early production sun tops to drill a 9/
32" hole in front face of both sides of front strut approximately
7" down from top of strut.
Swing the top section of windshield up and secure by
hooking the top grip on each side of strut around the
windshield.
To secure windshield when lowered, press edge of wind-
shield firmly into windshield retainers (See Detail B).
Qty.
DETAIL D
Strut
8
9
Front of
Vehicle
Windshield
Retainer
Fig. 2 Split Windshield
Repair and Service Manual
WEATHER PROTECTION
Insert bolt (4) through washer (5), rubber grommet (6)
and existing hole in front strut. Secure with washer (5)
and lock nut (7) (See Detail B). Do not over-tighten or
squeeze grommet.
Place bottom section of windshield on rubber grommets
and press the sash, starting at the bottom, onto the front
strut so that it snaps into place (See Details B and C).
Repeat for opposite side of windshield.
Position top grips (8) as shown (See Detail D) at top
hole on each side of front strut. Secure with top grip fas-
teners (9).
DETAIL B
2
Rubber
Latch
Strut
3
6
7
5
5
4
Front of Vehicle
Take care not to warp windshield when raising and lower-
ing the top section of windshield.
Windshield
3
DETAIL A
Windshield
3
Strut
DETAIL C
Page P-3
B
B