Top And Windshield; Front Strut; Sun Top; Trailering - Cushman SHUTTLE 4X Technician's Repair And Service Manual

Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

TOP AND WINDSHIELD

The top does not provide protection from roll
over or falling objects.
The windshield does not provide protection
from tree limbs or flying objects.
The top and windshield are designed for weather
protection only.
Clean with lots of water and a clean cloth. Minor
scratches may be removed using a commercial plastic
polish or Plexus plastic cleaner.

Trailering

Personal injury to occupants of other highway
vehicles may occur is vehicle and contents are
not adequately secured to trailer.
Do not ride on vehicle being trailered.
R e m o v e w i n d s h i e l d b e f o r e t r a i l e r i n g .
Maximum speed with top is 50 mph (80 kph).
If the vehicle is to be transported on a trailer at highway
speeds, the windshield and top must be removed and
the seat bottoms secured. Always check that the vehi-
cle and contents are adequately secured before traile-
ring the vehicle.

SUN TOP

Rear Support Installation
1. Place washer (3) onto bolt (4) and insert bolt just
through the top hole in the seat back support (3 - 4
threads).
2. Insert rear strut (2) in the seat back support and push
the bolt through the top hole in the rear strut. Place
washer (3) and lock nut (6) on the end of the bolt just
enough to prevent the bolt from falling out.
3. Repeat for the lower hole.
4. Repeat steps for the other side.

Front Strut

1. Remove and discard the four bolts from the front
cowl.
2. At the upper hole (both sides of vehicle), install the
front strut (7) with bolt ( 8) and lock washer (9) on the
outside of strut, and a spacer (10) between the front
cowl and strut and a washer on the inside. Finger
tighten hardware to allow for adjustment.
3. At the lower hole, secure the strut with bolt (8) and
lock washer (9) on the outside of strut as shown. Fin-
ger tighten hardware to allow for adjustment.
Sun Top
1. Place sun top (1) onto struts.
2. Secure sun top loosely with screw 16 , washers (14),
and lock nut (15). See illustrations for installation
sequence.
3. Tighten all sun top hardware to 3 - 5 ft. lbs. (4 - 7 Nm)
torque.
4. Tighten all strut hardware to 13 - 15 ft. lbs. (18 - 20
Nm) torque.
Repair and Service Manual
WEATHER PROTECTION
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