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Related Manuals for Gilson Gilson Test-Master TM-5
Summary of Contents for Gilson Gilson Test-Master TM-5
- Page 1 OPERATING MANUAL Gilson Test-Master® Testing Screens TM-5 & TM-6 Rev: 01/2019 PHONE: 800-444-1508 P.O. Box 200, Lewis Center, Ohio 43035-0200 FAX: 800-255-5314 E-mail: customerservice@gilsonco.com Product Web Page: 740-548-7298 www.globalgilson.com 740-548-5314...
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Page 2: Safety Instructions
Gilson Company, Inc. Gilson Test-Master Testing Screen: TM-5 & TM-6 ® Specifications Whether you are the owner, employer, operator, or maintenance person for this machine, safety is your responsibility. You are re- sponsible for operating and maintaining this equipment in compliance with these instructions and for using common sense. Review and completely understand the operating and safety instructions before using this machine. -
Page 3: Table Of Contents
Gilson Company, Inc. Gilson Test-Master Testing Screen: TM-5 & TM-6 ® TABLE OF CONTENTS Page Safety Instructions......... . . 2 Table of Contents . -
Page 4: Unpacking
Gilson Company, Inc. Gilson Test-Master Testing Screen: TM-5 & TM-6 ® 1.0 UNPACKING 2.2 Leveling At the operating site, set the Test-Master on the floor. The machine ® Your Gilson Test-Master , crated for shipping, weighs between ® will rest on three leveling feet, one at each front corner and one 600—700lbs, depending on which model you have and how... -
Page 5: Initial Test
® electrical connection has probably come loose in shipping. Call To release trays: Gilson Company, Inc. Technical Support line at 800.444.1508 (8AM - 5PM EST) Monday - Friday. Open the doors. Depress the pedal to the floor and hold it in place for a mo- 8. -
Page 6: Timer Set-Up & Operation
When the Test-Master stops, open the doors. ® This unit is equipped with an easy-to-operate Gilson interval count-down 10. Release the trays. timer. The timer has a large 0.6in LED display and will operate in four 11. Remove the trays and continue the procedure specified for different modes. -
Page 7: Pan Options
Shakers for 8in and 12in round sieves are described in the Gilson catalog. These Use the flowchart in the back of this manual as a guide to move specially-designed machines will give you an excellent separation through the various disassembly and repair procedures. -
Page 8: Disassembly
Gilson Company, Inc. Gilson Test-Master Testing Screen: TM-5 & TM-6 ® 4.2 Disassembly 4.2.2 Blocking/Unblocking the Separator 4.2.1 Outer Case Removal For some maintenance procedures, you need to block the separator to hold it in the clamped position WITHOUT the use To access internal parts for maintenance, you must remove of hydraulics. -
Page 9: Drive Belt & Pulley
Gilson Company, Inc. Gilson Test-Master Testing Screen: TM-5 & TM-6 ® e. Remove the pulley. 4.4.1 Drive Belt & Pulley Remove the belt. Inspect it for damage and obtain a re- placement if necessary. The drive belt sometimes stretches when it is first used, so check its tension after the first day of operation. -
Page 10: Drive Assembly
Remove guide bolts, guide block and shims, KEEPING THE SHIMS for reassembly. Maintenance to other parts of the drive assembly require removal of the drive case. Please call Gilson to request instructions for If you are repairing the guide pin assembly, press out old seal these procedures. - Page 11 TENANCE INSTRUCTIONS. IF YOU HAVE ANY QUESTIONS, PLEASE If oil is not in acceptable condition, proceed to next sec- CALL CALL GILSON COMPANY, INC. TECHNICAL SUPPORT LINE tion, "To Change Hydraulic Oil." AT 800.444.1508 (8AM - 5PM EST) MONDAY - FRIDAY.
- Page 12 (a three to five day process) into the pump body. or purchase a new pump. Call Gilson Company for instructions. Reinstall the pump in reverse order, using pipe dope on hose It is sometimes possible to repair pumps in the field by replacing fittings.
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Page 13: Wire Cloth & Screen Trays
® Hydraulic Cylinders Maintenance to the hydraulic cylinders requires their removal from the Test-Master . Please call Gilson to request instructions ® for this procedure. 4.8 Wire Cloth & Screen Trays Check condition of wire cloth and screen trays both before and after operation. -
Page 14: Parts Lists & Diagrams
Gilson Company, Inc. Gilson Test-Master Testing Screen: TM-5 & TM-6 ® 5.0 PARTS LISTS & DIAGRAMS 5.1 Replacement Parts List To aid in parts identification, refer to the figures indicated. When ordering, please specify the Model No. and Serial No. which are found on the nameplate of your machine. -
Page 15: Parts List For Diagram 1
Gilson Company, Inc. Gilson Test-Master Testing Screen: TM-5 & TM-6 ® 5.2 Parts List for Diagram 1 Diagram Key No. Description No. Req'd Part No. BASE FRAME & GUIDE PIN ASSEMBLY PARTS — Base Frame RPTM-BFGPA1 — Leveling Foot with Jam Nut RPTM-BFGPA2 —... - Page 16 Gilson Company, Inc. Gilson Test-Master Testing Screen: TM-5 & TM-6 ® Page 16...
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Page 17: Parts List For Diagram 2
Gilson Company, Inc. Gilson Test-Master Testing Screen: TM-5 & TM-6 ® 5.4 Parts List for Diagram 2 Diagram Key No. Description No. Req'd Part No. DRIVE ASSEMBLY PARTS Drive Assembly Case RPTM-D1 Drive Case Mounting Cap Screws & Washers RPTM-D2 Drive Assembly Case Cover &... -
Page 18: Diagram 2
Gilson Company, Inc. Gilson Test-Master Testing Screen: TM-5 & TM-6 ® Page 18... -
Page 19: Parts List For Diagram 3
Gilson Company, Inc. Gilson Test-Master Testing Screen: TM-5 & TM-6 ® 5.6 Parts List for Diagram 3 Diagram Key No. Description No. Req'd Part No. HYDRAULIC SYSTEM PARTS — Hydraulic Pump Complete RPTM-PUMP Hydraulic Cylinder Assembly (Piston, O-Ring, Cap) RPTM-KEY200 —... -
Page 20: Diagram 3
Gilson Company, Inc. Gilson Test-Master Testing Screen: TM-5 & TM-6 ® Page 20... -
Page 21: Maintenance Flow Chart
Gilson Company, Inc. Gilson Test-Master Testing Screen: TM-5 & TM-6 ® Page 21...