Table of Contents
Advertisement
Quick Links
OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODELS AH/1E
STEAM JACKETED
KETTLE WITH STANDARD
ELECTRONIC IGNITION
· Self-Contained
· Gas Heated
· Floor Mounted
· Stationary
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND
WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
POST IN A PROMINENT LOCATION
Instructions to be followed in the event user smells gas.
This information shall be obtained by consulting your
local gas supplier. As a minimum, turn off the gas and
call your gas company and your authorized service agent.
Evacuate all personnel from the area.
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death.
Read the installation, operating and maintenance instructions
thoroughly before installing or servicing this equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt of
same and to determine the possibility of any damage, including concealed dam-
age. Unified Brands suggests that if you are suspicious of damage to make a
notation on the delivery receipt. It will be the responsibility of the consignee to file
a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time
of printing/creation. Unified Brands recommends referencing our product line websites,
unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 121051, REV. K (12/16)
Domestic
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
unifiedbrands.net
Advertisement
Table of Contents
Troubleshooting
Subscribe to Our Youtube Channel
Related Manuals for Groen AH/1E Domestic
Summary of Contents for Groen AH/1E Domestic
- Page 1 OPERATOR MANUAL IMPORTANT INFORMATION, KEEP FOR OPERATOR This manual provides information for: MODELS AH/1E Domestic STEAM JACKETED KETTLE WITH STANDARD ELECTRONIC IGNITION · Self-Contained · Gas Heated · Floor Mounted · Stationary THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
-
Page 2: Important Operator Warnings
IMPORTANT - READ FIRST - IMPORTANT WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH GAS AND ELECTRICITY. - Page 3 IMPORTANT - READ FIRST - IMPORTANT WARNING: KEEP AREA AROUND KETTLE FREE AND CLEAR OF ALL COMBUSTIBLE MATERIALS. FAILURE TO DO SO COULD RESULT IN FIRE OR PROPERTY DAMAGE. CAUTION: HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE SAFETY VALVE. CAUTION: UNIT WEIGHS 470 TO 1120 LB (212 TO 509 KG).
-
Page 4: Table Of Contents
Table of Contents Important Operator Warnings .............page 2-3 References ................... page 4 Equipment Description ............... page 5-6 Inspection and Unpacking ............page 7 Installation .................. page 8-9 Initial Start-Up ................page 10 Operation ................page 11-12 Sequence of Operation .............. page 13 Cleaning .................. -
Page 5: Equipment Description
Equipment Description AH/1 steam kettles are stainless steel, floor mounted kettles with a self-contained steam source heated by gas. A closed steam jacket covers the lower portion of the kettle. Heat from the gas burner boils water in the jacket to produce steam under pressure. - Page 6 Equipment Description The kettle body is welded into one piece and has a rim reinforced by a rectangular bar. The interior and exterior of the kettle is polished to a 180 emery grit finish. The unit is ASME shop inspected and registered with the National Board for working pressures up to 30 PSI.
-
Page 7: Inspection And Unpacking
Inspection & Unpacking The unit arrives completely assembled, except for the TDO valve and flue gas WARNING converter, which are usually packed separately and shipped inside the kettle.. The unit INSTALLATION OF THE KETTLE MUST BE DONE BY A CERTIFIED ELECTRICIAN is strapped on a skid in a heavy box. -
Page 8: Installation
Installation The unit should be installed in a ventilated room for efficient performance. Items which WARNING may obstruct or restrict the flow of air for combustion and ventilation must be removed. THIS PRODUCT MUST BE INSTALLED The area directly around the appliance must be cleared of all combustible materials. BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE Installation requires connection with gas and electrical services. -
Page 9: Installation
Installation 11. Installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z 223.1-1988 (or latest edition). The unit should be installed in an adequately ventilated room with a provision for adequate air supply. -
Page 10: Initial Start-Up
Initial Start-Up IMPORTANT After kettle has been installed, the installer should test to ensure that it is operating BE SURE ALL OPERATORS READ, correctly. UNDERSTAND AND FOLLOW THE . DIRECT SKIN CONTACT OPERATING INSTRUCTIONS, CAUTIONS Remove all literature and packing materials from inside and outside of the unit. AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL. -
Page 11: Operation
Operation WARNING Controls ANY POTENTIAL USER OF THE EQUIPMENT Manual gas valve which controls the supply of gas from the main line to MUST BE TRAINED IN SAFE AND CORRECT the unit. OPERATING PROCEDURES. On-Off (toggle) switch. This switch turns the control circuit power supply on WARNING or off. -
Page 12: Operation
Operation CAUTION To Stop Kettle Heating DO NOT OVERFILL THE KETTLE WHEN Turn the thermostat dial to OFF. COOKING, HOLDING OR CLEANING. Turn the toggle switch OFF. KEEP LIQUIDS AT LEAST 2-3” (5-8 cm) For a prolonged shut-down: BELOW THE KETTLE BODY RIM TO Follow the procedure above. -
Page 13: Sequence Of Operation
Sequence of Operation The following “action-reaction” outline is provided to help understand how the kettle works. When the power switch is turned on, it starts the spark igniter and opens the automatic valve for the pilot burner. The spark ignites a pilot flame, which heats the sensor. -
Page 14: Cleaning
Cleaning WARNING Suggested Cleaning Supplies KEEP WATER AND SOLUTIONS OUT OF A high quality detergent and sanitizer, or a combination cleaning- CONTROLS AND ELECTRICAL EQUIPMENT. sanitizing agent. DO NOT USE A HIGH PRESSURE HOSE TO Kettle brushes in good condition. CLEAN THE CONTROL CONSOLE, Spray Degreaser. - Page 15 Cleaning 11. When the equipment needs to be sanitized, use a sanitizing solution CAUTION NEVER LEAVE A CHLORINE SANITIZER equivalent to one that supplies 200 parts per million chlorine. Obtain IN CONTACT WITH STAINLESS STEEL advice on the best sanitizing agent from your supplier of sanitizing SURFACES FOR LONGER THAN 30 products.
-
Page 16: Maintenance
Maintenance WARNING NOTICE: Contact an authorized representative when repairs are required. WHEN USING THE EQUIPMENT OR TESTING, AVOID ANY EXPOSURE TO THE A Maintenance & Service Log is provided at the back of this manual. Each time STEAM BLOWING OUT OF THE SAFETY maintenance is performed on your kettle, enter the date on which the work was done, VALVE. - Page 17 Maintenance WARNING Jacket Filling TO AVOID INJURY, READ AND FOLLOW ALL Every day, before you turn on the unit, make sure the water level is approximately PRECAUTIONS STATED ON THE LABEL OF in the center of the water gauge glass. The jacket was filled at the factory with the THE WATER TREATMENT COMPOUND.
-
Page 18: Troubleshooting
Troubleshooting Your kettle is designed to operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. Wiring diagrams are furnished inside the service panel and in this manual. If an item on the list is followed by x, the work should be done by a qualified service representative. -
Page 19: Troubleshooting
Troubleshooting WHAT TO CHECK SYMPTOM X indicates items which must be performed by an authorized technician. Pilot lights, but main Auth Service a. For 24 V between terminals MV and PV/MV while pilot is burning. If burner will not come on Rep Only 24V is not present, replace the ignition control module. -
Page 20: Parts List
Parts List Stationary Gas Kettle Description Part No. HARDWARE ASM 40-GALLON 117095 SPARK IGNITION BRACKET, GAS MANIFOLD 1/8 X 002006 1 X 15-3/4” LG NAMEPLATE CLASS II 1” X 003479 4-1/2” LONG HINGE, SPRING LOADED 18 GA 004114 X 1 X 1-1/4” CLAMP BAR PIPE 1/4”... - Page 21 Parts List Stationary Gas Kettle Description Part No. SAFETY VALVE AND WATER 097010 FILL ASSEMBLY SAFETY VALVE 30 PSI 1/2” NPT 156047 ELBOW 90 DEG STREET 1/2” 096905 NPT BLACK PLUG PIPE 1/2” NPT 011146 ELBOW 90 DEG STREET 1/2” 004185 TEE, 1/2”...
- Page 22 Parts List Stationary Gas Kettle Description Part No. BURNER ASSEMBLY 127331 20 & 40-GALLON BURNER HEAD 000286 90º ELBOW, 2-1/2” NPT 000289 VENTURI 000287 AIR SHUTTER 000288 SPUD ORIFICE 000279 RETAINING RING, E TYPE 000460 LOCK NUT, 3/8” NPT 000294 ORIFICE, N.G., 20-GALLON, 000489 0’-1500’...
- Page 23 Parts List Stationary Gas Kettle Description Part No. BURNER ASSEMBLY 127349 60, 80 & 100-GALLON BURNER HEAD 008246 90º ELBOW, 2-1/2” NPT 000289 REDUCING BUSHING, 2-1/2” 08774 X 2” NPT NIPPLE, CLOSE 2” NPT 008731 VENTURI 010542 MIXER HEAD 000395 AIR SHUTTER 000396 LOCK NUT, 3/4”...
- Page 24 Parts List AH-60/80/100 Description Part No. BURNER ASSEMBLY 175442 AH-60/80/100 (NATURAL GAS) BURNER ASSEMBLY 175452 AH-60/80/100 (PROPANE) PILOT BRACKET, AHS-40 139181 ASM PILOT BURNER 102258 (NATURAL GAS) ASM PILOT BURNER 104392 (PROPANE) TUBE PILOT 139833 CABLE HI VOLT SPARK 096728 IGNITION SCREW/HEX HD 1/4-20 X 3/8 085199...
- Page 25 Parts List OM-AH/1...
- Page 26 Parts List AH-20/40 GAS PIPING TO BURNER AH-60/80/100 GAS PIPING TO BURNER OM-AH/1...
- Page 27 Parts List Description Part No. Description Part No. GAS VALVE, PIPING & ELEC. CTRL PAN ASSY 127335 ELECTRICAL PANEL ASSEMBLY 123823 WATER LEVEL ELECTRODE 074665 WATER LEVEL CONTROL - 24V 122192 ELECTRICAL COMPONENTS ASSEMBLY 123823 TRANSFORMER 75A 24V SEC. 120V PRI. 121715 TRANSFMR 75A 24V SEC.
-
Page 28: Electrical Schematic
Electrical Schematic OM-AH/1... -
Page 29: Service Log
Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date Maintenance Performed Performed By OM-AH/1... - Page 30 Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date Maintenance Performed Performed By OM-AH/1...
- Page 31 OM-AH/1...
- Page 32 1055 Mendell Davis Drive • Jackson MS 39272 888-994-7636 • 601-372-3903 • Fax 888-864-7636 unifiedbrands.net PART NUMBER 121051, REV. K (12 © 2016 Unified Brands. All Rights Reserved. Unified Brands is a wholly-owned subsidiary of Dover Corporation.
Need help?
Do you have a question about the AH/1E Domestic and is the answer not in the manual?
Questions and answers