Texas Instruments UCC28600 Manual
Texas Instruments UCC28600 Manual

Texas Instruments UCC28600 Manual

8-pin quasi-resonant flyback green-mode controller
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8-Pin Quasi-Resonant Flyback Green-Mode Controller
FEATURES
1
Green-Mode Controller With Advanced Energy
2
Saving Features
Quasi-Resonant Mode Operation for Reduced
EMI and Low Switching Losses (Low Voltage
Switching)
Low Standby Current for System No-Load
Power Consumption
Low Startup Current: 25 μA Maximum
Programmable Overvoltage Protection, Line
and Load
Internal Overtemperature Protection
Current Limit Protection
– Cycle-by-Cycle Power Limit
– Primary-Side Overcurrent Hiccup Restart
Mode
1-A Sink TrueDrive™, -0.75-A Source Gate
Drive Output
Programmable Soft-Start
Green-Mode Status Pin (PFC Disable Function)
.
.
TYPICAL APPLICATION
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas
Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
TrueDrive is a trademark of Texas Instruments.
2
PRODUCTION DATA information is current as of publication date.
Products conform to specifications per the terms of the Texas
Instruments standard warranty. Production processing does not
necessarily include testing of all parameters.
Check for Samples:
18 V
UCC28051
1
VO_SNS
VCC
8
2
COMP
DRV
7
3
MULTIN
GND
6
Feedback
4
CS
ZCD
5
SLUS646J – NOVEMBER 2005 – REVISED JULY 2011
UCC28600
APPLICATIONS
Bias Supplies for LCD-Monitors, LCD-TV,
PDP-TV, and Set Top Boxes
AC/DC Adapters and Offline Battery Chargers
Energy Efficient Power Supplies up to 200 W
DESCRIPTION
The UCC28600 is a PWM controller with advanced
energy features to meet stringent world-wide energy
efficiency requirements.
UCC28600
integrates
saving features with high level protection features to
provide cost effective solutions for energy efficient
power supplies. UCC28600 incorporates frequency
fold back and green mode operation to reduce the
operation frequency at light load and no load
operations.
UCC28600 is offered in the 8-pin SOIC (D) package.
Operating junction temperature range is -40°C to
105°C.
Primary
C
R
BULK
SU
C
B
R
UCC28600
OVP1
C
SS
1
SS
STATUS
8
C
VDD
2
FB
OVP
7
R
OVP2
3
CS
VDD
6
4
GND
OUT
5
M
1
C
R
BP
PL
Copyright © 2005–2011, Texas Instruments Incorporated
UCC28600
built-in
advanced
Secondary
N
N
P
S
N
B
R
CS
TL431
energy

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Summary of Contents for Texas Instruments UCC28600

  • Page 1 – Primary-Side Overcurrent Hiccup Restart operation frequency at light load and no load Mode operations. • 1-A Sink TrueDrive™, -0.75-A Source Gate UCC28600 is offered in the 8-pin SOIC (D) package. Drive Output Operating junction temperature range is -40°C to • Programmable Soft-Start 105°C.
  • Page 2: Absolute Maximum Ratings

    DESCRIPTION (CONT.) The Design Calculator, (Texas Instruments Literature number SLVC104), located in the Tools and Software section of the UCC28600 product folder, provides a user-interactive iterative process for selecting recommended component values for an optimal design. ABSOLUTE MAXIMUM RATINGS...
  • Page 3: Electrical Characteristics

    = 0.44 V, V = 15 V -0.1 μA STATUS(leakage) STATUS (1) R and C are not connected in the circuit for maximum and minimum duty cycle tests, current sense tests and power limit tests. Copyright © 2005–2011, Texas Instruments Incorporated...
  • Page 4 Fall time FALL (2) R and C are not connected in the circuit for maximum and minimum duty cycle tests, current sense tests and power limit tests. (3) Ensured by design. Not production tested. Copyright © 2005–2011, Texas Instruments Incorporated...
  • Page 5: Open Loop Test Circuit

    Shutdown LOAD_OVP OVR_T LOAD_OVP LINE_OVP STATUS STATUS LINE_OVP SS_DIS SS_OVR BURST BURST QR_DONE OSCILLATOR SS_OVR QR_DONE OSC_CL GREEN MODE OSC_CL FB_CLAMP 1.2 V GAIN = 1/2.5 Modulation Comparison 20 kW Feedback 1.5R 400 mV Copyright © 2005–2011, Texas Instruments Incorporated...
  • Page 6: Ordering Information

    GND pin description. Operating energy is usually delivered from auxiliary winding. To prevent hiccup operation during start-up, a larger energy storage cap is also needed between VDD and GND. Copyright © 2005–2011, Texas Instruments Incorporated...
  • Page 7: Terminal Components

    Terminal Components Table. (2) Refer to the Electrical Characteristics Table for constant parameters. (3) Refer to the UCC28600 Design Calculator (TI Literature Number SLVC104) or laboratory measurements for currents, voltages and times in the operational circuit.
  • Page 8 STATUS DS(on) DS(on) (4) Refer to the UCC28600 Design Calculator (TI Literature Number SLVC104) or laboratory measurements for currents, voltages and times in the operational circuit. (5) Refer to the Electrical Characteristics Table for constant parameters. Copyright © 2005–2011, Texas Instruments Incorporated...
  • Page 9 (6) Refer to the Electrical Characteristics Table for constant parameters. (7) Refer to the UCC28600 Design Calculator (TI Literature Number SLVC104) or laboratory measurements for currents, voltages and times in the operational circuit. Copyright © 2005–2011, Texas Instruments Incorporated...
  • Page 10 SLUS646J – NOVEMBER 2005 – REVISED JULY 2011 www.ti.com PFC OUTPUT PRIMARY SECONDARY BRIDGE RECTIFIER SNUB SNUB BULK BULK BIAS PFC CONTROLLER BIAS OVP1 (if used) UCC28600 STATUS FEEDBACK OVP2 TL431 100nF Figure 1. Pin Termination Schematic Copyright © 2005–2011, Texas Instruments Incorporated...
  • Page 11: Application Information

    4. The mode of operation depends upon line and load conditions. Under all modes of operation, the UCC28600 terminates the OUT = HI signal based on the switch current. Thus, the UCC28600 always operates in current mode control so that the power MOSFET current is always limited.
  • Page 12 Freq. Foldback Mode or DCM (Light Load) (Normal Load) Zero Pulses STATUS = Hi Z (In Green-Mode) STATUS = 0V Fixed V-sec (In Run-Mode) 40kHz Burst > 1.5V? > 1.2V? Figure 3. Control Flow Chart Copyright © 2005–2011, Texas Instruments Incorporated...
  • Page 13 Burst Hysteresis STATUS Green Mode, PFC bias OFF Load shown is slightly less than overcurrent threshold Regular Operation IC Off Softstart Fixed Frequency Green Mode Frequency Foldback OUT, (max) Figure 4. Operation Mode Switching Frequencies Copyright © 2005–2011, Texas Instruments Incorporated...
  • Page 14 4. The details of the functional boxes also conceptualize the various fault detections and responses that are included in the UCC28600. During all modes of operation, this controller operates in current mode control. This allows the UCC28600 to monitor the FB voltage to determine and respond to the varying load levels such as heavy, light or ultra-light.
  • Page 15 0.1 V LOAD_OVP (Fault Logic) REF (5 V) 3.75 V LINE REF (5 V) LINE Power Limit LINE_OVP Offset (Fault Logic) LINE 0.45 V 1 kW Burst (from FAULT logic) Figure 7. QR Detect Details Copyright © 2005–2011, Texas Instruments Incorporated...
  • Page 16 ON when FB is above 1.4 V, as depicted in Figure 8. Green mode reduces the average switching frequency in order to minimize switching losses and increase the efficiency at light load conditions. Copyright © 2005–2011, Texas Instruments Incorporated...
  • Page 17 It prevents operation when the internal reference is below 4.5 V. If a fault is detected in the thermal shutdown, line OVP, load OVP, or REF, the UCC28600 undergoes a shutdown/retry cycle. Refer to the fault logic diagram in...
  • Page 18 Protection Features The UCC28600 has many protection features that are found only on larger, full featured controllers. Refer to the Block Diagram/Typical Application and Figures 1, 4, 5, 6 and 7 for detailed block descriptions that show how the features are integrated into the normal control functions.
  • Page 19 3.75 V, the device initiates a shutdown. Retry occurs after a UVLO /UVLO cycle. Undervoltage Lockout Protection is provided to guard against operation during unfavorable bias conditions. Undervoltage lockout (UVLO) always monitors VDD to prevent operation below the UVLO threshold. Copyright © 2005–2011, Texas Instruments Incorporated...
  • Page 20: Typical Characteristics

    OVER VOLTAGE PROTECTION THRESHOLD TEMPERATURE TEMPERATURE 0.95 –372 –392 0.90 –412 0.85 –432 –452 0.80 –472 0.75 –492 0.70 –512 –50 –50 T – Temperature – °C T – Temperature – °C Figure 12. Figure 13. Copyright © 2005–2011, Texas Instruments Incorporated...
  • Page 21: Practical Design Notes

    From power From power MOSFET MOSFET R PL R PL1 To CS To CS Figure 14. Modifications to Fit a Standard Current Sense Resistor Value Copyright © 2005–2011, Texas Instruments Incorporated...
  • Page 22 Reduced L LEAK Resonance PRIMARY SECONDARY ∆V SNUB BULK SNUB2 SNUB1 − BULK SNUB LEAK − − Figure 15. (a) RCD Snubber, (b) RCD Snubber Waveform, (c) R CD Snubber, (d) R CD Snubber Waveform Copyright © 2005–2011, Texas Instruments Incorporated...
  • Page 23 L resonance with a Q that is between 1.7 and 2.2: SNUB2 LEAK SNUB SNUB SNUB2 CS(peak) (10) LEAK S(max) SNUB CS(peak) SNUB2 SNUB (11) For the original selection of ΔV SNUB SNUB (12) Copyright © 2005–2011, Texas Instruments Incorporated...
  • Page 24: Related Products

    2. Datasheet, UCC3581 Micro Power PWM Controller, Texas Instruments Literature Number SLUS295 3. Datasheet, UCC28051 Transition Mode PFC Controller, Texas Instruments Literature Number SLUS515 4. UCC28600 Design Calculator, A QR Flyback Designer.xls, spreadsheet for Microsoft Excel 2003, Texas Instruments Literature Number SLVC104 5.
  • Page 25 PACKAGE OPTION ADDENDUM www.ti.com 11-Apr-2013 PACKAGING INFORMATION Orderable Device Status Package Type Package Pins Package Eco Plan Lead/Ball Finish MSL Peak Temp Op Temp (°C) Top-Side Markings Samples Drawing UCC28600D ACTIVE SOIC Green (RoHS CU NIPDAU Level-1-260C-UNLIM -40 to 105 28600D &...
  • Page 26 PACKAGE OPTION ADDENDUM www.ti.com 11-Apr-2013 OTHER QUALIFIED VERSIONS OF UCC28600 : • Automotive: UCC28600-Q1 NOTE: Qualified Version Definitions: Automotive - Q100 devices qualified for high-reliability automotive applications targeting zero defects • Addendum-Page 2...
  • Page 27: Tape And Reel Information

    PACKAGE MATERIALS INFORMATION www.ti.com 10-Apr-2015 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Reel Reel Pin1 Type Drawing Diameter Width (mm) (mm) (mm) (mm) (mm) Quadrant (mm) W1 (mm) UCC28600DR SOIC 2500 330.0 12.4 12.0 Pack Materials-Page 1...
  • Page 28 PACKAGE MATERIALS INFORMATION www.ti.com 10-Apr-2015 *All dimensions are nominal Device Package Type Package Drawing Pins Length (mm) Width (mm) Height (mm) UCC28600DR SOIC 2500 340.5 338.1 20.6 Pack Materials-Page 2...
  • Page 31: Important Notice

    IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue.

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