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Programat
CS4
®
Operating Instructions

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Summary of Contents for Ivoclar Vivadent Programat CS4

  • Page 1 Programat ® Operating Instructions...
  • Page 3: Table Of Contents

    Table of Contents Views of the Furnace, List of Parts Introduction / Signs and Symbols Preface Signs and symbols Notes regarding these Operating Instructions Notes regarding the different voltage versions Notes on the images in the Operating Instructions Safety First Indications Health and safety instructions Product Description...
  • Page 4: Views Of The Furnace, List Of Parts

    List of Parts Insulation Thermocouple Sinter tray Display Frame plate Sintering chamber Furnace housing Membrane-sealed keypad On/Off switch 10 Heater fuse 11 Fuse holder 12 Power cord 13 Power socket 14 Rating plate 15 Furnace feet 16 Furnace head housing 17 Thermocouple plug 18 Power electronics plug 19 Plug fuse...
  • Page 5 27/28...
  • Page 6 10/11 10/11 18 23 21 20...
  • Page 7 Operating unit: 71 ESC key 72 ENTER key 73 Start key 74 Start LED 75 Stop key 76 + key 77 – key 78 Settings key 79 Cursor right key 80 Cursor left key 81 Information key 82 Program 1 key 83 Program 2 key 84 Program 3 key 85 Program 4 key...
  • Page 8: Introduction / Signs And Symbols

    These Operating Instructions facilitate the correct, safe and economical use of the furnace. Should you lose the Operating Instructions, extra copies can be ordered at a nominal fee from your local Ivoclar Vivadent Service Center or downloaded from the Internet free of charge (www.ivoclarvivadent.com).
  • Page 9: Safety First

    2. Safety First This chapter is especially important for individuals who work with 2.1.1 the Programat CS4 or who have to carry out maintenance or repair work. This chapter must be read and the corresponding instructions Contraindication followed! Do not carry the furnace by the cooling tray.
  • Page 10 2.1.6 2.1.11 Contraindication Burn hazard Never use the furnace without the sin- Never place objects in the hot firing ter tray. Use only the original Programat chamber by hand, since there is a burn sinter tray. Do not use the firing trays hazard.
  • Page 11: Health And Safety Instructions

    Nevertheless, your Programat CS4 is still a brand new furnace. condition as far as safety regulations are concerned. To maintain this The Programat CS4 must not be used in the immediate condition and to ensure risk-free operation, the user must observe vicinity of patients.
  • Page 12: Product Description

    – Sinter Furnace Temperature Checking Set MTH (1500°C) 3.5 Indications/contraindications Indications – Sintering and glazing of ZrO materials (e.g. IPS e.max ZirCAD) – Crystallization and glazing (e.g. IPS e.max CAD) Contraindications – The Programat CS4 is not suitable as a ceramic furnace for dental laboratories.
  • Page 13: Installation And Initial Start-Up

    Please observe the instructions on the head. outer packaging. The Programat CS4 must not be used in the There are no special transportation grips on the furnace. Support the immediate vicinity of patients. bottom of the furnace to carry it.
  • Page 14 Place the cooling tray (26) on the frame plate (5). Make sure that the cooling tray is correctly posi- tioned on the frame plate and that the danger symbols are visible from above. Secure the cooling tray (26) with the two screws (27) including the silicone washers (28).
  • Page 15 Step 3: Mounting the furnace head The complete furnace head is best mounted with the rear panel of the furnace pointing towards the user. Lift the furnace head with both hands as shown in the picture (with the rear hand gripping the holding area lined with sandpaper on the furnace head), and carefully position it on the furnace head mounting (35).
  • Page 16 Step 5: Making the connections Connect the cables of the furnace head with the furnace base. Proceed as follows: – Insert the thermocouple plug (17) (make sure that the polarity of the plug is correct) – Insert the heater plug (20). –...
  • Page 17: Removing The Furnace Head

    4.4 Removing the furnace head Before the hood (29) is removed, the furnace has to be switched off, cooled down and the power cord (12) disconnected from the power socket (13). 1. Loosen the attachment screw (30) for the hood (29) and remove it 2.
  • Page 18: Operation And Configuration

    – Open furnace head key (87) Furnace head is opened (not during a program in progress, or if The Programat CS4 is equipped with a graphic display with the temperature in the sintering chamber is higher than backlighting. The numeric and command keys can be used to 1200 °C/2192 °F).
  • Page 19: Program Structure

    130 °C/min or 234 °F/min. Automatic plausibility check of the parameters The Programat CS4 is equipped with an automatic plausibility check function. The parameters are checked upon each program start. In case of contradictory parameter combinations, the program stops automatically and the respective error number is indicated.
  • Page 20: Settings / Test Programs And Information

    5.6 Settings / test programs and information Settings Display Short Description By pressing the Settings key (78) you will reach the setting screen Renaming Enables the renaming (the latest setting selected will be shown). of the currently selected program * The cursor keys (79, 80) can be used to toggle between the possible settings.
  • Page 21: Explanation Of The Display Symbols

    Settings Display Short Description Information Display Short Description Reset to factory With this setting Mains voltage Shows the current settings option, all the values mains voltage and parameters can be reset to the original factory Error list Enables the display of settings.
  • Page 22: Explanation Of The Acoustic Signals

    5.8 Explanation of the acoustic signals Basically, all the acoustic signals are played using the melody and volume selected by the user. The acoustic signal can only be stopped by pressing the STOP key. – After the self-test has been completed In order to inform the user that the automatic self-test has been successfully completed, an acoustic signal is played.
  • Page 23: Practical Use

    6. Practical Use 6.2 Loading for sintering procedure The operating procedure for the Programat CS4 will be explained with the help of two examples: one standard and one The sinter tray (100) holds up to approximately 6 units, depending individual program.
  • Page 24: Loading For Glaze And Crystallization Programs

    Step 4: 6.5 Glazing and crystallizing procedure with a standard The furnace head opens automatically at the end of the program. program Note Step 1: The sintering chamber is still very hot. Select the desired program using the program keys. You must not position a restoration in the sintering Use the sinter tray fork to remove the sinter tray and place it on the chamber before the display indicates a temperature below...
  • Page 25: Additional Possibilities And Special Features Of The Furnace

    6.7 Additional possibilities and special features 6.8 Programming* of the furnace The parameter list can be selected via Settings – Programming. This list contains all the program parameters. The desired parameter is 6.7.1 General write protection selected with the cursor keys. The value is adjusted using the -/+keys. If all programs are write-protected, a closed, black lock appears on This screen can be left by pressing ESC or one of the program keys.
  • Page 26: Maintenance, Cleaning And Diagnosis

    This chapter describes the user maintenance and cleaning procedures 7.1.2 Cleaning of the sintering chamber for the Programat CS4. Only those tasks are listed that may be Use the enclosed cleaning brush (102) for cleaning. Do not use performed by dental professionals. All the other tasks must be compressed air for cleaning under any circumstances.
  • Page 27: Monitoring And Maintenance

    Use the temperature checking set to check and adjust the temperature in the furnace. If the furnace head is replaced with a furnace head from another Programat CS4, calibration is required. 7.3 Cleaning The furnace may only be cleaned when it is cool, since there is a burn hazard. Do not use any cleaning solutions.
  • Page 28: Test Programs

    7.4 Test programs 3. Press START. The furnace head is automatically closed and the calibration program started. Press the Settings key and scroll to the desired test program using 4. After the end of the program, carefully remove the temperature the cursor keys.
  • Page 29: Service Hint

    When the Service Hint appears for the first time (Hint 1700), 2 years have passed or the heating elements have been in use for more than 1200 firing hours. For this reason, Ivoclar Vivadent recommends a maintenance and service procedure. After the acknowledgement of the Service Hint, Hint 1700 will appear again after 12 months.
  • Page 30: What If

    8. What if ... This chapter will help you to recognize malfunctions and take appropriate measures. 8.1 Error messages The furnace continuously monitors all functions during operation. As soon as an error is found, a corresponding error message will appear. In case of an error, the heater is switched off for safety reasons. The following error messages may be displayed: Error / Contin-...
  • Page 31: Technical Malfunctions

    Contact the Ivoclar Vivadent After Sales Service. 8.3 Repair Repairs may only be carried out by a certified Ivoclar Vivadent Service Centre. Please refer to the addresses on the last page of these Operating Instructions. If repairs during the warranty period are not carried out by a certified Ivoclar Vivadent After Sales Service Center, the warranty will expire...
  • Page 32: Product Specifications

    9. Product Specifications 9.1 Delivery forms – Programat CS4 – Power cord – Sintering Furnace Temperature Checking Set Starter Kit – Operating Instructions – Sinter tray – Sinter tray fork – IPS e.max Speed Crystallization Tray – USB download cable –...
  • Page 33: Program Table

    10. Appendix 10.1 Program table A program table is enclosed in these Operating Instructions. Should this not be the case, please contact the Ivoclar Vivadent Service Center. Important information The current program tables are also available at: www.ivoclarvivadent.com The program tables can be downloaded from the Internet as PDF files. Please note, that the version of...
  • Page 36 Fax +91 22 2673 0301 www.ivoclarvivadent.co.nz Leicester LE19 4SD www.ivoclarvivadent.in United Kingdom Ivoclar Vivadent Ltda. Ivoclar Vivadent Polska Sp. z o.o. Tel. +44 116 284 7880 Alameda Caiapós, 723 Ivoclar Vivadent Marketing Ltd. ul. Jana Pawla II 78 Fax +44 116 284 7881 Centro Empresarial Tamboré...

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