SEW-Eurodrive HW30 Operating Instructions Manual
SEW-Eurodrive HW30 Operating Instructions Manual

SEW-Eurodrive HW30 Operating Instructions Manual

Geared motors for trolley drive systems

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Edition
Geared Motors HW30, HS40, HS41, HK40, HS50,
HS60 for Trolley Drive Systems
07/2000
Operating Instructions
1050 4214 / EN

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Summary of Contents for SEW-Eurodrive HW30

  • Page 1 Edition Geared Motors HW30, HS40, HS41, HK40, HS50, HS60 for Trolley Drive Systems 07/2000 Operating Instructions 1050 4214 / EN...
  • Page 2 SEW-EURODRIVE...
  • Page 3: Table Of Contents

    Installing the drive rod................8 Gear units with solid shafts ............... 8 Commissioning ....................10 Commissioning of gear units HW30 and helical-worm gear units HS..10 Inspection / Maintenance ................11 Inspection and maintenance intervals............. 11 Lubricant change intervals ..............11 Inspection and maintenance ..............
  • Page 4: Important Notes

    Important Notes Important Notes Warning Always follow the warnings and safety instructions in this publication! and Safety Instructions Electrical hazard Possible effects: Serious or fatal injury. Immediate danger Possible effects: Serious or fatal injury. Dangerous situation Possible effects: Minor injury. Harmful situation Possible effects: Damage to equipment or surroundings.
  • Page 5: Safety Instructions

    Safety Instructions Safety Instructions Preliminary The following safety instructions refer primarily to the operation of gear remarks units. When operating geared motors, please also observe safety instructions for motors in the corresponding operating instructions. Please refer to the additional safety instructions in the individual sections of these operating instructions.
  • Page 6: Installation

    ® – with Spiroplan gear unit HW30 and helical-worm gear HS..: no large external mass moments of inertia are present that could exert a restoring load on the gear unit (with η’ (restoring) = 2 – 1/η < 0.5 self-locking)
  • Page 7 Installing the gear unit Use plastic inserts (2–3 mm thick) if there is a risk of electrochemical corrosion between the gear unit and the driven machine (connection between different metals such as cast iron and high-grade steel)! Also fit the bolts with plastic washers! Ground the housing additionally –...
  • Page 8: Assembly / Disassembly

    DR.. Installing the drive rod ® Install the supplied drive rod (with Spiroplan gear unit HW30 and helical-worm gear unit HS40/41) into the operating lever and secure it with a lock nut. Gear units with solid shafts Mounting of...
  • Page 9 Gear units with solid shafts Figure 2 shows the correct mounting arrangement of a carrying wheel in order to avoid impermissible overhung loads. wheel hub wheel hub incorrect correct 03604AEN Figure 2: Correct mounting arrangement of a carrying wheel • Only use a mounting device (see Figure 1) for installing input and output elements.
  • Page 10: Commissioning

    ® Running-in The Spiroplan gear unit HW30 and the helical-worm gear unit HS.. require a running- period in period of at least 24 hours before reaching their maximm efficiency. A separate running-in period for each direction of rotation is required if the gear unit is operated in both directions of rotation.
  • Page 11: Inspection / Maintenance

    (→ Figure 3) at least every 5 years Renew the anti-friction bearing ® Spiroplan gear units HW30 are lubricated for life and, therefore, are maintenance-free. Table 2: Inspection and maintenance intervals Lubricant change intervals 30000 Average value per type of lubricant at 70° C...
  • Page 12: Inspection And Maintenance

    Inspection and maintenance Inspection and maintenance Do not mix synthetic lubricants with each other and do not mix synthetic and mineral lubricants! Oil is the standard lubricant. The location of the oil level plug, the oil drain plug and the breather plug for the different mounting positions can be found in the corresponding figures (see section 8.1).
  • Page 13: Operation And Service

    Gear unit malfunction Operation and Service Please provide the following information if you require assistance from our customer service department: • Nameplate data (complete) • State type and extent of the fault • Time and circumstances of the fault • Presumed cause Gear unit malfunction Malfunction...
  • Page 14: Mounting Positions

    General information on mounting positions Mounting positions General information on mounting positions Mounting SEW distinguishes the four mounting positions M1 – M4 with right-angle geared motors position for trolley drive systems. The following figure shows the spatial position of the gear unit designation with mounting positions M1 –...
  • Page 15: Hw30 D

    HW30 D.. 06 007 000 HW30 D.. 270° Normal 0° 180° Normal Normal Normal 90° Gear Units for Trolley Drive Systems - Operating Instructions...
  • Page 16: Hs40 D

    HS40 D.., HS41 D.. 06 008 000 HS40 D.., HS41 D.. 270° Normal 0° 180° Normal Normal Normal 90° Gear Units for Trolley Drive Systems - Operating Instructions...
  • Page 17: Hk40D

    HK40D... 06 009 000 HK40D... 270° Normal 0° 180° Normal Normal Normal 90° Gear Units for Trolley Drive Systems - Operating Instructions...
  • Page 18: Hs50 D

    HS50 D.., HS60 D.. 06 010 000 HS50 D.., HS60 D.. Normal 270° 0° 180° Normal Normal Normal 90° Gear Units for Trolley Drive Systems - Operating Instructions...
  • Page 19: Technical Data

    The following table shows the lubricant filling quantities with respect to the mounting positions M1 – M4. It is essential to use the oil level screw as an indicator of the correct lubricant quantity during filling. Filling quantity in liter Gear unit type HW30 0.65 0.65 0.65 0.75 HS40 1.45...
  • Page 20: Recommended Lubricants For Sew Drives

    Recommended lubricants for SEW drives Recommended lubricants for SEW drives Helical gear units, helical-bevel R 32 R, K, F, S W gear Helical-worm gear units R 302 gear units gear units, parallel gear units units Food Grease Bio oil ind. oil CLP HC CLP (CC) CLP HC...
  • Page 21 Recommended lubricants for SEW drives Anti-friction It is recommended to change the grease for anti-friction bearings with grease filling at bearing grease the same time that the oil is changed. Manu- Ambient temperature Basis current filling facturer Gear unit anti- mineral Mobilux EP 2 -30 °C to +60 °C...
  • Page 22 SEW Worldwide SEW Worldwide Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co Phone: (0 72 51) 75-0 Production Ernst-Blickle-Straße 42 Fax: (0 72 51) 75-19 70 Sales D-76646 Bruchsal Telex: 7 822 391 Service http://www.SEW-EURODRIVE.de P.O. Box 3023 · D-76642 Bruchsal sew@sew-eurodrive.de Production Graben...
  • Page 23 SEW Worldwide Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Phone: (3327) 45 72 84 Sales Centro Industrial Garin, Lote 35 Fax: (3327) 45 72 21 Service Ruta Panamericana Km 37,5 sewar@sew-eurodrive.com.ar 1619 Garin Australia Assembly Melbourne SEW-EURODRIVE PTY. LTD.
  • Page 24 SEW Worldwide Colombia Assembly Bogotá SEW-EURODRIVE COLOMBIA LTDA. Phone: (0571) 5 47 50 50 Sales Calle 22 No. 132-60 Fax: (0571) 5 47 50 44 Service Bodega 6, Manzana B Santafé de Bogotá Croatia Sales Zagreb KOMPEKS d. o. o. Phone: +385 14 61 31 58 Service PIT Erdödy 4 II...
  • Page 25 SEW Worldwide Italy Assembly Milan SEW-EURODRIVE di R. Blickle & Co.s.a.s. Phone: (02) 96 98 01 Sales Via Bernini,14 Fax: (02) 96 79 97 81 Service I-20020 Solaro (Milano) Japan Assembly Toyoda-cho SEW-EURODRIVE JAPAN CO., LTD Phone: (0 53 83) 7 3811-13 Sales 250-1, Shimoman-no, Fax: (0 53 83) 7 3814...
  • Page 26 SEW Worldwide Portugal Assembly Coimbra SEW-EURODRIVE, LDA. Phone: (0231) 20 96 70 Sales Apartado 15 Fax: (0231) 20 36 85 Service P-3050-901 Mealhada infosew@sew-eurodrive.pt Romania Sales Bucharest Sialco Trading SRL Phone: (01) 2 30 13 28 Service str. Madrid nr.4 Fax: (01) 2 30 71 70 71222 Bucuresti sialco@mediasat.ro...
  • Page 27 SEW Worldwide Turkey Assembly Istanbul SEW-EURODRIVE Phone: (0216) 4 41 91 63 + 4 41 91 64 Sales Hareket Sistemleri San. ve Tic. Ltd. Sti + 3 83 80 14 + 3 83 80 15 Service Bagdat Cad. Koruma Cikmazi No. 3 Fax: (0216) 3 05 58 67 TR-81540 Maltepe ISTANBUL seweurodrive@superonline.com.tr...
  • Page 28 SEW-EURODRIVE GmbH & Co · P.O.Box 30 23 · D-76642 Bruchsal/Germany · Tel. +49- 72 51-75-0 Fax +49-72 51-75-19 70 · http://www.SEW-EURODRIVE.com · sew @ sew-eurodrive.com...

This manual is also suitable for:

Hk40Hs41Hs40Hs50Hs60

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