SEW-Eurodrive MOVITRAC FSC11B Operating Instructions Manual
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SEW-Eurodrive MOVITRAC FSC11B Operating Instructions Manual

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Drive Technology \ Drive Automation \ System Integration \ Services
®
MOVITRAC
B
FSC11B Communication Interface
FIO11B Analog Module / FIO21B Digital Module
Operating Instructions
Edition 02/2009
16793226 / EN

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Summary of Contents for SEW-Eurodrive MOVITRAC FSC11B

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services ® MOVITRAC FSC11B Communication Interface FIO11B Analog Module / FIO21B Digital Module Operating Instructions Edition 02/2009 16793226 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Content Content Important Information..................4 How to use the operating instructions ............4 Structure of the safety notes ............... 5 Rights to claim under warranty ..............5 Exclusion of liability..................5 Safety Notes ......................6 Preliminary information ................6 General ....................... 6 Target group ....................

  • Page 4: Important Information

    If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE. 1.1.1 Text conventions •...

  • Page 5: Structure Of The Safety Notes

    MOVITRAC B frequency inverters and to achieve the specified product characteristics and performance requirements. SEW-EURODRIVE does not assume liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.

  • Page 6: Safety Notes

    Safety Notes Preliminary information Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instruc- tions carefully and understood them.

  • Page 7: Target Group

    2.4.1 Safety functions Frequency inverters from SEW-EURODRIVE must not perform any safety functions unless the inverters are subordinate to other safety systems. Use higher-level safety systems to ensure protection of equipment and personnel. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 8: Other Applicable Documentation

    Safety Notes Other applicable documentation Other applicable documentation When using the "Safe stop" function, you must observe the following publications: ® • MOVITRAC B / Safe Disconnection – Conditions ® • MOVITRAC B / Safe Disconnection – Applications These publications are available via Documentation\Software\CAD on the SEW- EURODRIVE homepage.

  • Page 9: Electrical Connection

    Safety Notes Electrical connection Electrical connection Observe the applicable national accident prevention guidelines when working on live frequency inverters (e.g. BGV A3 for Germany). During installation, observe the specifications regarding cable cross sections, fusing and protective conductor connection. This publication contains additional information. In this documentation, you will find notes on EMC compliant installation, such as shielding, grounding, arrangement of filters and routing of lines.

  • Page 10: Installation

    Installation Installing FSC11B / FIO11B / FIO21B Installation Installing FSC11B / FIO11B / FIO21B You can enhance the basic units using the FSC11B, FIO11B, and FIO21B modules. FSC11B FIO11B FIO21B X45 X40 H L ⊥ H L ⊥ 1 2 3 4 5 6 1 2 3 4 5 1 2 3 1 2 3 4 5 6...
  • Page 11 Installation Installing FSC11B / FIO11B / FIO21B Function Termi- Description Data FSC11B FIO11B FIO21B System X46:1 SC11: SBus high CAN bus to CAN specification 2.0, X46:2 SC12: SBus Low parts A and B X46:3 GND: Reference Max. 64 stations potential X46:4 SC21: SBus High X46:5...
  • Page 12 Installation Installing FSC11B / FIO11B / FIO21B CAUTION Potential displacement Possible consequences include malfunctions that could lead to irreparable damage to the unit. • There must not be any potential displacement between the connected units. Take appropriate measures to avoid potential displacement, such as connecting the unit ground connectors using a separate cable.
  • Page 13 Installation Installing FSC11B / FIO11B / FIO21B ® MOVITRAC B system bus connection with DFx/UOH11B gateways or DFx integrated ® in MOVITRAC UOH11B DFP21B FAULT ® MOVITRAC ADDRESS FSC11B H L ⊥ 1 2 3 4 5 6 1 2 3 4 5 6 7 + 24 V Cable length •...
  • Page 14 Installation Installing FSC11B / FIO11B / FIO21B 3.1.3 Installing RS-485 interface to FSC11B ® The RS-485 interface can be used for connecting max. 32 MOVITRAC units or 31 ® MOVITRAC units and a higher-level controller (PLC). ® MOVITRAC B RS-485 connection ®...

  • Page 15: Startup

    Startup ® Startup with PC and MOVITOOLS MotionStudio Startup ® Startup with PC and MOVITOOLS MotionStudio ® Start MOVITOOLS MotionStudio in the Windows start menu: Programs / SEW / MOVITOOLS MotionStudio 5.x / MotionStudio 5.x ® Press the MOVITOOLS MotionStudio [Scan] button to list all connected units in the unit tree.

  • Page 16: Parameter List

    Startup Parameter list Parameter list All parameters that can also be displayed and edited using the keypad are indicated as follows in the "FBG" (keypad) column: Selection in long menu Selection in short or long menu Selection using symbol on keypad and in long menu Selection within FGB motor startup If a choice is offered, the factory setting is indicated in bold.
  • Page 17 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Binary inputs option Binary input DI10 No function Binary input DI11 No function Binary input DI12 No function Binary input DI13 No function Binary input DI14 No function Binary input DI15...
  • Page 18 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Setpoints / ramp generators (on FBG only parameter set 1) Setpoint selection / frequency input 8461 Setpoint source Bipolar / fixed setpoint Unipolar / fixed setpoint RS-485 / fixed setpoint Motor potentiometer/fixed setpoint...
  • Page 19 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Analog input 1 (0 – 10 V) 8463 AI1 scaling 0.1 – 1 – 10 8465 AI1 operating mode 10 V, reference maximum speed 0 –...
  • Page 20 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Motor potentiometer function 8809 Ramp t3 up = down 0.2 – 20 – 50 [s] 8488 Save last setpoint 16. / 17. Fixed setpoints 160 / 170 8489 /...
  • Page 21 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup 32. / 33. Motor adjustment 1 / 2 320 / 330 8523 / Automatic adjustment 1/2 8528 321 / 331 8524 / Boost 1 / 2 0 –...
  • Page 22 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Gear unit/motor monitoring 9284 Response to drive vibra- Factory setting: Display error tion / warning 9285 Response to drive vibra- Factory setting: Rapid stop/warning tion / fault 9286 Response to oil aging /...
  • Page 23 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Binary outputs 8350 Binary output DO01 0: No function assignment 1: /Fault (factory setting DO01) 2: Ready (factory setting DO03) 8351 Binary output DO02 assignment 3: Output stage ON 4: Rotating field ON...
  • Page 24 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Control functions (on FBG only parameter set 1) Operating modes 1 / 2 700 / 701 8574 / Operating mode 1/2 8575 VFC &...
  • Page 25 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup 8596 Reset statistics data No action Fault memory – Rated mains voltage 50 – 500 V Copy DBG → – ® MOVITRAC ®...
  • Page 26 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Process data parameter setting 8304 Setpoint description PO1 No function (factory setting P872) Setpoint speed (factory setting P871) 8305 Setpoint description PO2 Max.

  • Page 27: Operation

    Operation Return codes (r-19 – r-38) Operation Return codes (r-19 – r-38) ® MOVITRAC B return codes: Designation Meaning Parameter lock activated Parameters cannot be changed Factory setting in progress Parameters cannot be changed Option card missing The option card required for the function is missing. Option card missing The option card required for the function is missing.

  • Page 28: Service / List Of Faults

    Service / List of Faults Unit information Service / List of Faults Unit information 6.1.1 Fault memory The inverter stores the error message in fault memory P080. The inverter does not save a new fault until the error message has been acknowledged. The local operating panel shows the most recent fault.
  • Page 29 Service / List of Faults List of faults (F-00 – F-113) Designation Response Possible cause Measure Brake chopper Immediate switch- • Too much regenerative power • Extend deceleration ramps off with inhibit. • Braking resistor circuit • Check supply cable to the interrupted braking resistor •...
  • Page 30 Service / List of Faults List of faults (F-00 – F-113) Designation Response Possible cause Measure EEPROM Stop with inhibit • Fault while accessing EEPROM • Activate factory settings, perform reset and reset parameters. • Contact SEW Service for advice if this fault reoccurs.
  • Page 31 Determine cause of vibrations. Con- warning "DUV10A" operating instructions) tinue operation until F101 occurs. Oscillation fault Rapid stop Vibration sensor signals fault SEW-EURODRIVE recommends that you remedy the cause of the vibrations immediately Oil aging/ Display error Oil aging sensor warns Schedule oil change warning Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 32 List of faults (F-00 – F-113) Designation Response Possible cause Measure Oil aging/fault Display error Oil aging sensor signals fault SEW-EURODRIVE recommends that you change the gear unit oil immediately. Oil aging/over- Display error Oil aging sensor signals over- • Let oil cool down...

  • Page 33: Technical Data

    Technical Data FSC11B communication module Technical Data FSC11B communication module The FSC11B communication module enables communication with other units. These ® ® may include: PC, operator terminals, MOVITRAC or MOVIDRIVE Part number 1820 716 2 ® ® Functions • Communication with PLC / MOVITRAC B / MOVIDRIVE / PC •...

  • Page 34: Fio11B Analog Module

    Technical Data FIO11B analog module FIO11B analog module Part number 1820 637 9 7.2.1 Description The FIO11B analog module upgrades the basic version with the following interfaces: • Setpoint input • Analog output • RS-485 interface • The options FIO11B, FSC11B and FIO21B are mounted on the same fastening place and therefore cannot be used simultaneously.

  • Page 35: Fio21B Digital Module

    Technical Data FIO21B digital module FIO21B digital module Part number 1822 541 1 7.3.1 Description The FIO21B digital module upgrades the basic unit with the following interfaces: • 7 additional binary inputs DI10 – DI16 • RS-485 service interface • CAN-based system bus (SBus), plug-in terminals •...

  • Page 36: Index

    Index Index Analog module FIO11B........10, 14 List of faults............28 Cable length MOVITOOLS® MotionStudio, startup....15 SBus ..............13 Cable length, RS-485..........14 Cable specification, SBus ........11 Parameter list............16 Communication interface FSC11B....10, 33 PC startup ..............15 Fault Reset ..............28 F01 Overcurrent..........28 Interface.............28 F03 Ground fault ..........28 Return code F04 Brake chopper ..........29 19 Parameter lock active ........27...

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