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Armstrong Design Envelope 4302 Installation & Operating Instructions Manual

Ivs vertical in-line pumping unit with integrated controls
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Installation
and operating
instructions
Design Envelope 4302
and 4382 IVS vertical
in-line pumping unit
with integrated controls
File No: 94.82 eu
Date: may 13, 2013
Supersedes: new
Date: new

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Summary of Contents for Armstrong Design Envelope 4302

  • Page 1 Installation and operating instructions Design Envelope 4302 and 4382 IVS vertical in-line pumping unit with integrated controls File No: 94.82 eu Date: may 13, 2013 Supersedes: new Date: new...

  • Page 2: Table Of Contents

    contents Uncrating Handling 4302 ivs and 4382 ivs units 2 .0 Installation Mechanical installation 2 .1 2 .1.1 Location 2 .1. 2 Valves 2 .1.3 Installation 2 .1. 4 Pump piping – general 2 .1.5 Alignment 2 .1.6 Starting pump 2 .1.7 General care 2 .1.
  • Page 3 lcp functions and operation 11.6 Grounding and it mains 6.1.1 Display 11.7 Relay connections 11. 8 Electrical installation and 6.1. 2 led's control connections 6.1.3 Control keys 11. 8 .1 Access to terminals 6.1. 4 Display mode 11. 8 . 2 Control terminals 6.1.5 Quick menu 11.

  • Page 4: Uncrating

    1.0 uncr ating 2.0 installation Armstrong dualArm Design Envelope 4302 ivs and 4382 ivs 2.1 mechanical installation in-line pumps are thoroughly inspected before shipment to assure they meet with your order requirements. After remov- 2.1.1 location...

  • Page 5: Pump Piping - General

    Design Envelope 4302 ivs and 4382 ivs vertical in stal l a t io n & in-line pumping unit with integrated controls o per ati n g i n struct i o n s installed in such a manner that the pump is not used as a Install a non-slam check valve in discharge line between pipe support.

  • Page 6: General Care

    Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s warning Whenever any service work is to be performed on pumping unit, disconnect power source to driver.
  • Page 7 Design Envelope 4302 ivs and 4382 ivs vertical in stal l a t io n & in-line pumping unit with integrated controls o per ati n g i n struct i o n s e Pipe work properly supported? note:...
  • Page 8 Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s 5 Tighten set screw (11) to secure the locking handle (3)
  • Page 9 Design Envelope 4302 ivs and 4382 ivs vertical in sta l l a t io n & in-line pumping unit with integrated controls op er a t ing instr uct io n s fi g. 1.2 Suction valve fi g. 1.3 Discharge valve fi...
  • Page 10 Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s fig . 2 .3 Discharge elbow for minimum footprint fig . 2 .6 Additional fl oor support Pipe hanger (typ.)

  • Page 11: Ce Conformities

    Design Envelope 4302 ivs and 4382 ivs vertical in sta l l a t io n & in-line pumping unit with integrated controls op er a t ing instr uct io n s 3 .0 ce conformities 4 .0 mechanical installation For Declaration of Conformity certifi...

  • Page 12: Earth Leakage Current

    Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s caution 5 .3 additional motor protection High voltage testing (Megging) of the motor / inverter With the exception of supply fuses / mcb’s to protect the...

  • Page 13: Mains Supply Connection

    Design Envelope 4302 ivs and 4382 ivs vertical in stal l a t io n & in-line pumping unit with integrated controls o per ati n g i n struct i o n s fi g. 4 Inverter Terminal Arrangement...

  • Page 14: Connection Examples

    Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s x101 Terminals - Control Terminals i Sensorless Pressure Control - Connection Details The x101 terminals are used for analogue and digital signals that ivs Sensorless pumps are factory confi...
  • Page 15 Design Envelope 4302 ivs and 4382 ivs vertical in stal l a t io n & in-line pumping unit with integrated controls o per ati n g i n struct i o n s iii Constant curve mode - bms speed control...

  • Page 16: Lcp Functions And Operation

    Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s 1st line shows up to 3 measurements continuously in normal 6.1 lcp functions and oper ation...

  • Page 17: Display Mode

    Design Envelope 4302 ivs and 4382 ivs vertical in sta l l a t io n & in-line pumping unit with integrated controls op er a t ing instr uct io n s Control key functions 6.1. 4 display mode...
  • Page 18 Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s Operating variables 1,1 and 1,2 and 1,3 in the fi rst line, and operat- ing variable 2 in the second line are selected via parameter 009, 010, 011 and 012.
  • Page 19 Design Envelope 4302 ivs and 4382 ivs vertical in stal l a t io n & in-line pumping unit with integrated controls o per ati n g i n struct i o n s Parameter Groups This read-out state is standard after starting up or after initialisation.
  • Page 20 Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s menu structur display mode menu mode quick menu mode choice of...

  • Page 21: Sensorless Operation

    Design Envelope 4302 ivs and 4382 ivs vertical in stal l a t io n & in-line pumping unit with integrated controls o per ati n g i n struct i o n s 7.0 sensorless oper ation The probability of this occurring is remote but it is possible. One...

  • Page 22: Setting Parameters For Proportional Pressure Control

    Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s The parameter list following this section gives typical settings 7. 2.1 setting par ameters for constant for closed loop control.
  • Page 23 Design Envelope 4302 ivs and 4382 ivs vertical in stal l a t io n & in-line pumping unit with integrated controls o per ati n g i n struct i o n s Motor Settings – Parameters 101-141 Preset Reference 2 – Parameter 216 Set to 0% and not normally used.
  • Page 24 Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s Quadratic Head – Parameter 705 group 6 – technical functions.
  • Page 25 Design Envelope 4302 ivs and 4382 ivs vertical in stal l a t io n & in-line pumping unit with integrated controls o per ati n g i n struct i o n s descrip tion par ameter sensorless open loop...
  • Page 26 Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s descrip tion par ameter sensorless open loop closed loop Time out...

  • Page 27: Warnings And Alarms

    Design Envelope 4302 ivs and 4382 ivs vertical in stal l a t io n & in-line pumping unit with integrated controls o per ati n g i n struct i o n s corrected. Reconnect the mains supply and reset (auto-reset by 9.0 warnings and alarms...

  • Page 28: Internal Led Descriptions

    Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s wa r n i n g 6, voltage warning low (dc link voltage low):...
  • Page 29 Design Envelope 4302 ivs and 4382 ivs vertical in sta l l a t io n & in-line pumping unit with integrated controls op er a t ing instr uct io n s fault finding chart - keypad available Pump won’t...
  • Page 30 Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s fault finding chart - no keypad available Pump won’t Start...

  • Page 31: Integrated Controls

    Design Envelope 4302 ivs and 4382 ivs vertical in sta l l a t io n & in-line pumping unit with integrated controls op er a t ing instr uct io n s The leakage current is of importance to safety during han- 10.0 integr ated controls...

  • Page 32: Supply Fusing

    Short circuit protection The inverter must be protected against short-circuit to avoid electrical or fi re hazard. Armstrong recommends using the fuses detailed in the separate ivs102 Operating Instructions to pro- tect service personnel or other equipment in case of an internal failure in the unit.

  • Page 33: Relay Connections

    Design Envelope 4302 ivs and 4382 ivs vertical in sta l l a t io n & in-line pumping unit with integrated controls op er a t ing instr uct io n s fig . 9 Relay connection terminals for c1 and c2 units 11.7 relay connections...

  • Page 34: Electrical Installation And Control Connections

    Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s 11.8 electrical installation and control connections fig . 10 Diagram showing all electrical connections...

  • Page 35: Access To Terminals

    Design Envelope 4302 ivs and 4382 ivs vertical in stal l a t io n & in-line pumping unit with integrated controls o per ati n g i n struct i o n s Control terminal functions and factory settings are 11.8.1 access to terminals...

  • Page 36: Connection Examples

    Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s 11.8.3 connection examples ii closed loop – with sensor feedback ivs Sensorless pumps can be confi...

  • Page 37: Remote Lcp Keypad Wiring

    Design Envelope 4302 ivs and 4382 ivs vertical in stal l a t io n & in-line pumping unit with integrated controls o per ati n g i n struct i o n s iv.i constant curve mode - bms signal iv constant curve mode –...

  • Page 38: Programming, Monitoring And Diagnostics

    Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s The number of the Active set-up (Sensorless mode being 12.0 progr amming, monitoring setup 1) is shown.

  • Page 39: Indicator Lights (Leds)

    Design Envelope 4302 ivs and 4382 ivs vertical in stal l a t io n & in-line pumping unit with integrated controls o per ati n g i n struct i o n s Alarm Log 12. 2 indicator lights (leds) Displays an Alarm list of the fi...

  • Page 40: Programming

    Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s The following parameter groups are accessible: The low water device input must be made for the pump to start in either hand mode or auto mode.

  • Page 41: Changing Data

    Design Envelope 4302 ivs and 4382 ivs vertical in stal l a t io n & in-line pumping unit with integrated controls o per ati n g i n struct i o n s Readout and Programming of Indexed Parameters 12.

  • Page 42: Settings For Quadratic

    Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s Par. 20-21 (Setpoint, h ) in units of pump head...

  • Page 43: Pressure Control

    Design Envelope 4302 ivs and 4382 ivs vertical in sta l l a t io n & in-line pumping unit with integrated controls op er a t ing instr uct io n s 13 . 2 constant pressure control 13 .3 . 2 change to open loop (bas) control ivs Sensorless pumps can be confi...

  • Page 44: Fault Messages

    Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s Alarms that are trip-locked off er additional protection, means wa r n i n g /a l a r m 8 , dc under voltage: that the mains supply must be switched off before the alarm If the intermediate circuit voltage (dc) drops below the “volt-...
  • Page 45 Design Envelope 4302 ivs and 4382 ivs vertical in stal l a t io n & in-line pumping unit with integrated controls o per ati n g i n struct i o n s a l a r m 1 6 , Short-circuit:...
  • Page 46 Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s wa r n i n g 4 0 , Overload of Digital Output Terminal 2 7 :...

  • Page 47: Acoustic Noise And Vibration

    Design Envelope 4302 ivs and 4382 ivs vertical in stal l a t io n & in-line pumping unit with integrated controls o per ati n g i n struct i o n s a l a r m 7 0 , Illegal Frequency Converter Confi guration:...
  • Page 48 Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s table 1 Alarm/warning code list al arm al arm description...
  • Page 49 Design Envelope 4302 ivs and 4382 ivs vertical in stal l a t io n & in-line pumping unit with integrated controls o per ati n g i n struct i o n s al arm/ trip description warning al arm/ trip...
  • Page 50 Design Envelope 4302 ivs and 4382 ivs vertical i nstall a ti o n & in-line pumping unit with integrated controls op erati n g i nstr ucti on s table 2 ivs 102 parameter settings setup 1 setup 2 setup 3 par.
  • Page 51 Design Envelope 4302 ivs and 4382 ivs vertical in stal l a t io n & in-line pumping unit with integrated controls o per ati n g i n struct i o n s setup 1 setup 2 setup 3 par.
  • Page 52 t o r o n t o 23 bertrand avenue toronto, ontario canada m1l 2p3 +416 755 2291 b u f f a l o 93 east avenue north tonawanda new york u.s.a. 14120 -6594 +716 693 8813 b i r m i n g h a m heywood wharf, mucklow hill, halesowen west midlands...

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