Armstrong Design Envelope 4300 Installation And Operating Instructions Manual
Vertical in-line pumping unit
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Summary of Contents for Armstrong Design Envelope 4300
- Page 1 Design Envelope 4300 & 4380 Vertical In-line pumping unit with depm ivs and de ivs drive Installation and operating instructions File No: 101.82iec Date: september 15, 2023 Supersedes: 101.82iec Date: may 06, 2023...
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Page 2: Table Of Contents
contents introduction precautions 1.1.1 instructions for safe use 1.1.2 temperature 1.1.3 enclosure rating 1.1.4 noise levels 1.1.4.1 de ivs pumps 1.1.4.2 depm ivs pumps 1.1.5 vibration levels 1.1.6 storage 1.1.7 warranty 1.1.8 uncrating 1.1.8.1 de ivs units 1.1.8.2 depm ivs units 1.1.9 handling design envelope 4300 &... - Page 3 2.4.1 battery 5.6 quadratic curve control with maximum flow protection 2.4.2 ethernet and wifi connectivity 2.4.3 can bus wiring quadr atic curve control with minimum & ma ximum flow protection 46 2.4.4 rs 485 wiring 2.4.5 networking options 5.8 parallel sensorless pump 3.0 networking controls control (pspc) 5.8.1 embedded parallel sensorless pump...
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Page 4: Introduction
Design Envelope pumps. Read this manual carefully before installed in a wet or dusty environment, then a higher installing or using the product. If clarification is needed on enclosure rating may be required (contact Armstrong). any point please contact Armstrong quoting the equipment serial number. precautions 1.1.1... -
Page 5: Noise Levels
Design Envelope 4300 & 4380 Vertical i n sta l l a ti o n & In-line pumping unit with ivs drive o pera ti ng i n str ucti o n s 1.1. 4 noise levels 1.1. 4 .1 de ivs pumps... -
Page 6: Vibration Levels
[ 18] months from date of shipment, or [ 12] months from date of installation, whichever comes first. Please refer to File To handle Design Envelope 4300 and 4380 units from 9 .10uk / 9 .10in for full terms and conditions. To receive... -
Page 7: Depm Ivs Unit
In-line pumping unit with ivs drive o perat i ng i nstr uctio ns For Design Envelope 4300 units, remove the coupling guard and insert lifting straps through the pump/motor pedestal on either side of the coupling. For Design Envelope 4380 units, remove the motor eye-bolt and install a swivel hoist ring tied to a lifting strap. -
Page 8: Installation
90° increments to meet installation spacing and the vil unit installed with an Armstrong Suction requirements. Where applicable, remove the coupling Guide and Flo-Trex valve. Many very large vil pumps are guard to access the motor bolts. Remove the motor bolts... -
Page 9: Pump Piping - General
1.14) for draining the well. Pipe this drain hole to a floor drain to avoid overflow of the cavity caused by collecting chilled Alignment on a Design Envelope 4300 unit may be verified by water condensate or from seal failure. - Page 10 & Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive fig . 1.1 Hanger supported pipe mounted fig . 1. 4 With additional pipe supports Hangers support the Pipe hanger (typ.)
- Page 11 Design Envelope 4300 & 4380 Vertical i n sta l l a ti o n & In-line pumping unit with ivs drive o pera ti ng i n str ucti o n s fig . 1.7 With stanchion plates fig . 1.10 Motor lifting hook supported fig .
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Page 12: Electrical Setup
& Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive 2.0 electrical setup fig . 1.14 Tapped collection well on Design Envelope 430 0 remove cover 2.1.1... -
Page 13: Depm Ivs Units
Design Envelope 4300 & 4380 Vertical i n sta l l a ti o n & In-line pumping unit with ivs drive o pera ti ng i n str ucti o n s 2. 2 precautions 2 .1. 2 depm ivs units Remove the bolts from each side of the front red shroud. -
Page 14: Start/Stop Of Pump
& Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive 2 . 2 . 2 start/stop of pump fig 2.2.4.2: b1 size enclosure derating curves. Derating of... -
Page 15: Electrical Installation
T The inverter must be protected against short-circuit to avoid d 45°c d 50°c electrical or fire hazard. Armstrong recommends using the d 55°c with fuses detailed in the separate ivs Operating Instructions to remote depc protect service personnel or other equipment in case of an internal failure in the unit. -
Page 16: Relay Connections
The earth connection cable cross section must be at least 10 mm or 2 rated mains wires terminated separately according to EN 50178. insta ll at ion & Design Envelope 4300 & 4380 Vertical IT Mains o pera t in g in str ucti on s... -
Page 17: Connection Tightening Torques
Design Envelope 4300 & 4380 Vertical i n sta l l a ti o n & In-line pumping unit with ivs drive o pera ti ng i n str ucti o n s fig . 2 . 4 Relay contact details g . -
Page 18: Torques Settings (>90Kw Drives)
& Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive Power [kW] Torque [Nm] enclosure line 200–240 v 380–480/500 v 525–600 v motor... -
Page 19: Electrical And Control Connections
Design Envelope 4300 & 4380 Vertical i n sta l l a ti o n & In-line pumping unit with ivs drive o pera ti ng i n str ucti o n s 2 .3 .6 electrical and control connections fig . -
Page 20: Control Terminals
Start Common Digital Input Pump Operating Mode insta ll at ion & Design Envelope 4300 & 4380 Vertical Digital Input Low Water Interlock Common o pera t in g in str ucti on s In-line pumping unit with ivs drive... - Page 21 Design Envelope 4300 & 4380 Vertical i n sta l l a ti o n & In-line pumping unit with ivs drive o pera ti ng i n str ucti o n s webserver configur ation Pump in the left side-menu...
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Page 22: Design Envelope Pump Controller Wiring
& Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive 2. 4 design envelope pump 2.4.3 can bus wiring controller wiring Connections, Low, High, and Ground as per fig. 2.10. If the depc requires a can bus connection, ensure that the terminating resistor fig . -
Page 23: Networking Options
Design Envelope 4300 & 4380 Vertical i n sta l l a ti o n & In-line pumping unit with ivs drive o pera ti ng i n str ucti o n s 2 . 4 .5 networking options fig. 2.11 rs-485 3 .0 networking controls... -
Page 24: Modbus Register Map - Version 1 - For Firmware V1.16 And Older
& Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive modbus register map – version 1 – for firmware v1.16 and older function... - Page 25 Design Envelope 4300 & 4380 Vertical i n sta l l a ti o n & In-line pumping unit with ivs drive o pera ti ng i n str ucti o n s function code change start modbus # of...
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Page 26: Bacnet Objects - Version 1 - For Firmware V1.16 And Older
& Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive BACnet objects – version 1 – for firmware v1.16 and older object id object name... -
Page 27: Modbus Register Map - Version 2 - For Firmware V1.17 And Newer
Design Envelope 4300 & 4380 Vertical i nsta l l a ti o n & In-line pumping unit with ivs drive o pera ti n g i n structi on s object id object name read/ write comments ai:0 Analog In 1... - Page 28 & Design Envelope 4300 & 4380 Vertical op erat ing instructions In-line pumping unit with ivs drive function code change start modbus # of data description during unit notes read write address register register s t ype oper ation 0×03 0×0 6...
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Page 29: Bacnet Objects - Version 2 - For Firmware V1.17 And Newer
Design Envelope 4300 & 4380 Vertical i nsta l l a ti o n & In-line pumping unit with ivs drive o pera ti n g i n structi on s function code change start modbus # of data description... - Page 30 & Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive object id object name read/ write comments Alarms and Warnings av:40 0 Alarms...
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Page 31: Operation Start-Up Checklist
Pipe work properly supported? Check rotation arrow prior to operating the unit. The e Voltage supply ok? rotation of all Armstrong 430 0 & 438 0 Vertical Overload protection ok? In-Line units is clockwise when viewed from behind g Is the system clean? the motor (nde). -
Page 32: Touch Screen
& Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive 4 .3 touch screen Balancing function can be run at the beginning of each stage. -
Page 33: About
Design Envelope 4300 & 4380 Vertical i nsta l l a ti o n & In-line pumping unit with ivs drive o pera ti n g i n structi on s 4 .3 .3 about The physical design, software, &... -
Page 34: General Settings
& Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive 4 .3 . 4 gener al set tings save save save... -
Page 35: Manual/Auto Mode
Design Envelope 4300 & 4380 Vertical i n sta l l a ti o n & In-line pumping unit with ivs drive o pera ti ng i n str ucti o n s 4 .3 .5 manual /auto mode... -
Page 36: Pump Control
& Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive 4 .3 .6 pump control Activate Energy Performance Bundle... - Page 37 Design Envelope 4300 & 4380 Vertical i nsta l l a ti o n & In-line pumping unit with ivs drive o pera ti n g i n structi on s Single...
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Page 38: Alarms & Warnings
& Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive Pressure Sensor Control Pump is now setup for Pres- sure Sensor Control. 4 .3 .7 alarms &... -
Page 39: Trend-Graph
Design Envelope 4300 & 4380 Vertical i n sta l l a ti o n & In-line pumping unit with ivs drive o pera ti ng i n str ucti o n s 4.3.8 trend-graph There are 3 parameters that can be trended on the touch screen interface: •... -
Page 40: Touch Screen Calibration
& Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive 4.3.10 touch screen calibration If you are having issues with the touch screen, including: •... -
Page 41: Data Logging
Design Envelope 4300 & 4380 Vertical i n sta l l a ti o n & In-line pumping unit with ivs drive o pera ti ng i n str ucti o n s 4.3.11 data logging Data logs can be used for energy performance analyses or to troubleshoot system issues. -
Page 42: Web Interface
& Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive 4 . 4 web interface To access the control modes: Press settings Pump Armstrong Strongly recommends to use Google Chrome browser to access depc web interface. - Page 43 Design Envelope 4300 & 4380 Vertical instal la ti on & In-line pumping unit with ivs drive o perat i ng i nstr uctio ns To modify Date/Time: click Settings General and modify To modify out settings: Settings Pump,...
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Page 44: Switching Frequency
& Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive 4 .5 design envelope flow readout 4.4.3 switching frequency toler ance The ivs drive controls have an adjustable carrier frequency, or frequency at which the IGBTs are switched. -
Page 45: Control Modes
Design Envelope 4300 & 4380 Vertical i n sta l l a ti o n & In-line pumping unit with ivs drive o pera ti ng i n str ucti o n s 5 .0 control modes 5 . 4 quadr atic curve control Quadratic Pressure Control is where the controller is set to 5 .1... -
Page 46: Quadr Atic Curve Control With Minimum & Ma Ximum Flow Protection
For connection of 3 or 4 pumps, the canbus connectors Parallel Sensorless Pump Control (pspc) pre-programmed in should be daisy-chained together. the controls at Armstrong factories. For all other models (ex- Wiring bridge supplied by others. cept twin pumps), pspc can be enabled aftermarket; please... -
Page 47: Modifying Motor Ramp Up And Down Time
Design Envelope 4300 & 4380 Vertical i n sta l l a ti o n & In-line pumping unit with ivs drive o pera ti ng i n str ucti o n s For 2 pump parallel operation: From the Webserver, choose Settings -> Pump, set control... -
Page 48: Three Different Control Modes Can Be Accessed
& Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive 5.8.3 three different control modes can be 5.8.5 standby pumps accessed Scroll down to Operational Mode and input the Maximum Operating Pump Count. -
Page 49: Constant Pressure Control
Design Envelope 4300 & 4380 Vertical i n sta l l a ti o n & In-line pumping unit with ivs drive o pera ti ng i n str ucti o n s 5 .13 sensored control dP sensors can be added to a single pump or a parallel pumping system through either the lcd Screen on the Pump or the Webserver. -
Page 50: Bypass Valve Control
& Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive 5.14 bypass valve control The bypass valve control is used to protect flow sensitive equipment (such as chillers). - Page 51 Design Envelope 4300 & 4380 Vertical i n sta l l a ti o n & In-line pumping unit with ivs drive o pera ti ng i n str ucti o n s Additional Pump Optional 499±1% Ω resistor for voltage control on each pump.
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Page 52: Maintenance
(See Armstrong files 43 . 85 and 43 . 86 for seal • Keep unit clean environmental instructions). • Provide the motor with correctly sized overload protection. - Page 53 Design Envelope 4300 & 4380 Vertical instal la ti on & In-line pumping unit with ivs drive o perat i ng i nstr uctio ns Otherwise elastomer swelling may occur, causing seal failure. Apply a small amount of temporary rubber lubricant Recommended: International Products Corp p-80 Rubber emulsion to the o-ring (15).
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Page 54: Mechanical Seal Replacement Instructions For 4380 Close Coupled Vertical In-Line Pump
& 8 0]) may now be lifted out of the casing. rotating assembly notes For other Armstrong instructions pertaining to 436 0d & The impeller [8 0] is fastened directly to the motor shaft and 438 0 pumps please refer to: must be removed in order to replace the mechanical seal as- Installation &... - Page 55 Design Envelope 4300 & 4380 Vertical instal la ti on & In-line pumping unit with ivs drive o perat i ng i nstr uctio ns remove seal seat from adapter 13 tighten impeller capscrew The mechanical seal seat [6 0], typically O-ring or L-cup...
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Page 56: Warnings And Alarms
One or more of the parameters to control the vsd are not correct. Check the settings on the control card. If the alarm persists after cycling power to the pump, contact an Armstrong Technical Service representative. vsd startup An error occurred during the startup of the motor. -
Page 57: Warning Summary For Interfaces
3 phases. If the warning persists, contact an Armstrong Technical Service representative. Internal vsd voltage An internal voltage generated by vsd is out of range. If the warning persists, contact an Armstrong Technical Service representative. -
Page 58: Fuse And Wire Recommendation
& Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive 8.0 fuse and wire recommendation table 1: ul fuses, 20 0 -240v ul compliance fuses... -
Page 59: Fuse Tables
Design Envelope 4300 & 4380 Vertical i n sta l l a ti o n & In-line pumping unit with ivs drive o pera ti ng i n str ucti o n s fuse tables table 3: 200-240 v, Enclosure Types a, b and c... - Page 60 & Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive table 5: 525- 60 0 v, Enclosure Types a, b and c enclosure...
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Page 61: Ul Compliance
Fuses or circuit breakers aRe mandatory to comply with nec 2009. Armstrong recommends using a selection of the following The fuses below aRe suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), 240 v, or 480 v, or 500 v,or 600 v depending on the frequency converter voltage rating. - Page 62 & Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive table 3: 200-240 v, Enclosure Types a, b and c recommended max. fuse...
- Page 63 Design Envelope 4300 & 4380 Vertical i n sta l l a ti o n & In-line pumping unit with ivs drive o pera ti ng i n str ucti o n s table 5: 380 - 50 0 v, Enclosure Types a, b and c recommended max.
- Page 64 & Design Envelope 4300 & 4380 Vertical o pera t in g in str ucti on s In-line pumping unit with ivs drive table 7: 525- 60 0 v, Enclosure Types a, b and c recommended max. fuse...
- Page 65 Design Envelope 4300 & 4380 Vertical i nsta l l a ti o n & In-line pumping unit with ivs drive o pera ti n g i n structi on s table 9: 525- 69 0 v, Enclosure Types a, b and c recommended max.
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Page 66: Pump Manager
Pump Manger integration procedure +91 80 4906 3555 This procedure describes the steps to connect an Armstrong Pump s h a n g h a i Manger router to a Design Envelope Pump with a depc controller.