Armstrong 4300 Installation And Operating Instructions Manual
Vertical in-line pumping
unit with permanent
magnet 1-10 hp motor
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- Installation and operating instructions manual (66 pages) ,
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- Quick installation manual (4 pages)
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Summary of Contents for Armstrong 4300
- Page 1 Design Envelope 4300 & 4380 Vertical In-line pumping unit with permanent magnet 1-10 hp motor Installation and operating instructions File No: 101.80 Date: january 31, 2019 Supersedes: 101.80 Date: january 21, 2019...
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Page 3: Table Of Contents
2.4.2 ethernet and wifi connectivity 6.3.1 mechanical seal replacement instruc- 2.4.3 can bus wiring tions for rigid split-coupled pumping 2.4.4 rs 485 wiring units (series 4300 & 4322) 2.4.5 networking options 6.3.2 mechanical seal replacement instruc- networking controls tions for close-coupled pumping units modbus ip &... -
Page 4: Mechanical Setup
In certain cases, where the temperature of the pumped liquid exceeds the above stated temperature levels, Armstrong Design Envelope 430 0 & 438 0 Vertical In-Line pump casing temperatures may exceed 10 0°c /2 12°f and not pumps are thoroughly inspected before shipment to assure withstanding pump insulation techniques appropriate mea- they meet with your order requirements. -
Page 5: Mechanical Installation
& Vertical In-line Pumping Unit opera ting in str u ct io n s 1.1.7 handling design envelope 4300 & 4380 In closed systems, where possible, the pumps should be in- units stalled immediately downstream of the expansion tank /make- up connection. - Page 6 Suction Guide and Flo-Trex valve. with an Armstrong Suction Guide and Flo-Trex valve. Many fig . 1. 2 . 4 very large vil pumps are installed in this manner.
- Page 7 Armstrong become a pipe support. offers grooved suction guides with cast-in outlet flanges and Flo-Trex valves with Armgrip™...
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Page 8: Pump Piping-General
Design Envelope 4300 & 4380 i nstal latio n & Vertical In-line Pumping Unit operati ng instruction s horizontal shaft mounting clear ance note fig . 1. 2 .12 Design Envelope pump units with Permanent Magnet motors can be installed in a horizontal shaft orientation fig . -
Page 9: Alignment
Since the leakage current is >3.5mA (approx. 4-20mA), Armstrong f t v triple function valve may be installed in place reinforced Grounding must be established which is of separate check and isolation valves. The f t v valve also required if en 50178 is to be complied with. -
Page 10: Start/Stop Of Pump
Design Envelope 4300 & 4380 installa ti o n & Vertical In-line Pumping Unit operati ng i nstr uct ion s 2 .1. 2 start/stop of pump If the motor is operated at temperatures above 104°f (40°c), a derating of the continuous output current is necessary. -
Page 11: Electrical Specification
Design Envelope 4300 & 4380 insta l l a t io n & Vertical In-line Pumping Unit opera ting in str u ct io n s 1 Power supply (smps) including signal isolation of VDCbus, mains supply interference /harmonics indicating the intermediate voltage. -
Page 12: Electrical Installation
Design Envelope 4300 & 4380 i nstal latio n & Vertical In-line Pumping Unit operati ng instruction s 2 .3 electrical installation Analog input Programmable 2 .3 .1 power wiring analog voltage input fig 2 .3 .1 Upper right corner of the motor. Use Access port #1... -
Page 13: The Main Cover Disassembly
Design Envelope 4300 & 4380 insta l l a t io n & Vertical In-line Pumping Unit opera ting in str u ct io n s 2 .3 .3 the main cover disassembly warning Before removing the system must be disconnected from the mains supply. -
Page 14: Control Terminal Wiring
The three phase mains must be isolated before performing maintenance of the pump. Personnel requirements 1 Armstrong Tier 3 training or equivalent 2 Ability to terminate simple control wiring 3 Ability to configure Armstrong controls 4 All work will be done on low voltage, however, when remov- ing the controller cover high voltage may be exposed. - Page 15 Design Envelope 4300 & 4380 in sta l l a t io n & Vertical In-line Pumping Unit oper ating in str uct io n s for speed control through differential setting speed control through voltage signal pressure sensor 0-10v Under Control Mode, select Inputs...
- Page 16 Design Envelope 4300 & 4380 i nstal latio n & Vertical In-line Pumping Unit operati ng instruction s setting speed control through differential pressure (dp) sensor 0-10v 1 Under Control Mode, select Inputs Analog In 1 or Analog In 2 Pressure Voltage 2 Set the DP sensor setting: •...
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Page 17: Digital Output
Design Envelope 4300 & 4380 insta l l a t io n & Vertical In-line Pumping Unit opera ting in str u ct io n s 2 .3 .6 digital output n.o. 1 Relay n.o. n.c . 1 Relay n.c. -
Page 18: Design Envelope Pump Controller
Design Envelope 4300 & 4380 i nstal latio n & Vertical In-line Pumping Unit operati ng instruction s 2 . 4 design envelope pump 2 . 4 .3 can bus wiring controller wiring Connections, Low, High, and Ground as per fig. 2 . 4 . If the depc requires a can bus connection, ensure that the terminating resistor switch is set fig 2 . -
Page 19: Networking Controls
Design Envelope 4300 & 4380 insta l l a t io n & Vertical In-line Pumping Unit opera ting in str u ct io n s 3 .0 networking controls For connection to the building automation system (ba s), the pump needs to be properly configured to the network. -
Page 20: Modbus Ip & Rtu
Design Envelope 4300 & 4380 i nstal latio n & Vertical In-line Pumping Unit operati ng instruction s 3 .1 modbus ip & rtu function code change modbus # of data read write start address description during unit notes register... - Page 21 Design Envelope 4300 & 4380 i n sta l l a t i o n & Vertical In-line Pumping Unit o per at i n g i n str uct i o n s function code change modbus # of...
- Page 22 Design Envelope 4300 & 4380 i n sta l la t io n & Vertical In-line Pumping Unit o p er a t i n g i nstr u ct ion s function code change modbus # of data read...
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Page 23: Bacnet Ip & Ms/Tp
Design Envelope 4300 & 4380 insta l l a t io n & Vertical In-line Pumping Unit opera ting in str u ct io n s 3 . 2 BACnet ip & ms/ tp object id object name read/ write comments... - Page 24 Design Envelope 4300 & 4380 i nstal latio n & Vertical In-line Pumping Unit operati ng instruction s object id object name read/ write comments Parameters av:50 0 Standard mode – zero flow head Read Value for standard active mode. Unit as configured in pump control module av:50 1 Standard mode –...
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Page 25: Operation
Is the system clean? Check rotation arrow prior to operating the unit. The h Is the area around the pump clean? rotation of all Armstrong 430 0 & 438 0 Vertical In-Line units is clockwise when viewed from behind Warranty the motor (nde). -
Page 26: Touch Screen
Design Envelope 4300 & 4380 i nstal latio n & Vertical In-line Pumping Unit operati ng instruction s 4 .3 touch screen For buildings that are commissioned in multiple stages, or where the design flow changes each time, the Auto Flow 4 .3 .1... -
Page 27: About
Design Envelope 4300 & 4380 insta l l a t io n & Vertical In-line Pumping Unit opera ting in str u ct io n s 4 .3 .3 about The physical design, software, & user interface are protected by patents... -
Page 28: General Settings
Design Envelope 4300 & 4380 i nstal latio n & Vertical In-line Pumping Unit operati ng instruction s 4 .3 . 4 gener al set tings save save save... -
Page 29: Manual/Auto Mode
Design Envelope 4300 & 4380 insta l l a t io n & Vertical In-line Pumping Unit opera ting in str u ct io n s 4 .3 .5 manual /auto mode... -
Page 30: Pump Control
Design Envelope 4300 & 4380 i nstal latio n & Vertical In-line Pumping Unit operati ng instruction s 4 .3 .6 pump control Activate Energy Performance Bundle... - Page 31 Design Envelope 4300 & 4380 insta l l a t io n & Vertical In-line Pumping Unit opera ting in str u ct io n s Single...
- Page 32 Design Envelope 4300 & 4380 i nstal latio n & Vertical In-line Pumping Unit operati ng instruction s Pressure Sensor Control Pump is now setup for Pres- sure Sensor Control.
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Page 33: Alarms & Warnings
Design Envelope 4300 & 4380 in sta l l a t io n & Vertical In-line Pumping Unit oper ating in str uct io n s Pump is now setup for 2 Sensor Control Pump is now setup for Bypass Valve Control 4 .3 .7... -
Page 34: Trend-Graph
Design Envelope 4300 & 4380 i nstal latio n & Vertical In-line Pumping Unit operati ng instruction s 4 .3 .8 trend - gr aph There are 3 parameters that can be trended on the touch screen interface: • Power •... -
Page 35: Touch Screen Calibration
Design Envelope 4300 & 4380 insta l l a t io n & Vertical In-line Pumping Unit opera ting in str u ct io n s 4 .3 .10 touch screen calibr ation If you are having issues with the touch screen, including: •... -
Page 36: Data Logging
Design Envelope 4300 & 4380 i nstal latio n & Vertical In-line Pumping Unit operati ng instruction s 4 .3 .11 data logging Data logs can be used for energy performance analyses or to troubleshoot system issues. The data logs can be used with a building automation system (ba s) or for each standalone pump. -
Page 37: Web Interface
Design Envelope 4300 & 4380 i n sta l l a t i o n & Vertical In-line Pumping Unit o per at i n g i n str uct i o n s 4 . 4 web interface The tolerance is applicable when the flow is between 30% and 110% of bep flow at Nominal Pump Speed;... -
Page 38: Constant Pressure
Design Envelope 4300 & 4380 i nstal latio n & Vertical In-line Pumping Unit operati ng instruction s 5 . 2 constant pressure head 1200 Design Envelope pumps can be configured to maintain a 1000 constant pump head in a system as the demand varies. This... -
Page 39: Quadratic Curve Control With Minimum & Maximum Flow Protection
Tango and dualArm units have Paral- pump controller 1 pump controller 2 lel Sensorless Pump Control (pspc) pre-programmed in the controls at Armstrong factories. For all other models (except twin pumps), pspc can be enabled aftermarket; please contact your local Armstrong factory for details. -
Page 40: 100% Capacity Split Units
Design Envelope 4300 & 4380 i nstal latio n & Vertical In-line Pumping Unit operati ng instruction s For 3 or 4 pump parallel operation: D Sensorless Map Adjust Factor: set to 0.1 Ensure that only the first and last terminating resistor switches e Minimum On Time (seconds): set to 15 are set to Enabled (towards the en label for the canbus port). -
Page 41: Alternation
If mechanical seal environmental accessories are installed, ensure water is flowing through the sight flow indicator and that filter cartridges are replaced as recommend- ed. (See Armstrong files 43 . 85 and 43 . 86 for seal environ- mental instructions). 6. 2 lubrication Pump Lubrication is not required. -
Page 42: Mechanical Seal 4
Design Envelope 4300 & 4380 i nstal latio n & Vertical In-line Pumping Unit operati ng instruction s 6.3 mechanical seal 6.3.1 mechanical seal replacement instructions for rigid split-coupled pumping units Mechanical seals require no special attention. The mechanical (series 4300 & 4322) seal is fitted with a flush line. -
Page 43: Mechanical Seal Replacement Instruc- Tions For Close-Coupled Pumping Units (Series 4380 & 4372)
Design Envelope 4300 & 4380 insta l l a t io n & Vertical In-line Pumping Unit opera ting in str u ct io n s c Remove the mechanical seal rotating assembly (62) note: through the gap between the pump and motor shafts.. - Page 44 Design Envelope 4300 & 4380 i nstal latio n & Vertical In-line Pumping Unit operati ng instruction s Breakdown procedures: g Pump impeller caution Using wheel pullers, with the jaws behind the rear shroud of the impeller (8 0) [Behind a vane at each side] pull the impeller Exercise extreme care when handling power wiring.
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Page 45: System Cleanliness
Design Envelope 4300 & 4380 insta l l a t io n & Vertical In-line Pumping Unit opera ting in str u ct io n s face could cause leakage. If the adapter was removed from t Isolation valves the motor, taking care that the stationary seat is carefully... -
Page 46: Warnings And Alarms
One or more of the parameters to control the vsd are not correct. Check the settings on the control card. If the alarm persists after cycling power to the pump, contact an Armstrong Technical Service representative. vsd startup An error occurred during the startup of the motor. -
Page 47: Warning Summary For Interfaces
3 phases. If the warning persists, contact an Armstrong Technical Service representative. Internal vsd voltage An internal voltage generated by vsd is out of range. If the warning persists, contact an Armstrong Technical Service representative. -
Page 48: Fuse And Wire Recommendation
Armstrong recommends ul 50 8 listed fast-acting, current-limiting fuses for upstream protection of installations within the nec /ul jurisdiction. Example fuses suitable for upstream protection are detailed below. Armstrong disconnect switch and fuse rating - 200-230v input power for use with Design Envelope Permanent Magnet Motors r ated... -
Page 49: Pump Manager
Design Envelope 4300 & 4380 insta l l a t io n & Vertical In-line Pumping Unit opera ting in str u ct io n s 9.0 pump manager cloud smart Connect router to cloud Pump Manager is a cloud based analytics service providing real... - Page 50 t o r o n t o 23 bertrand avenue toronto, ontario canada m1l 2p3 +1 416 755 2291 b u f f a l o 93 east avenue north tonawanda, new york u.s.a. 14120 -6594 +1 716 693 8813 b i r m i n g h a m heywood wharf, mucklow hill halesowen, west midlands...