Armstrong Design Envelope 4322 Installation And Operating Instructions Manual

Armstrong Design Envelope 4322 Installation And Operating Instructions Manual

Tango pumping unit with permanent magnet 0.75- 7.5 kw motor
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Design Envelope
4322 & 4372
Tango pumping unit with
permanent magnet 0.75-
7.5 kW motor
Installation and
operating instructions
File No: 102.80iec
Date: september 21, 2018
Supersedes: 102.80iec
Date: june 18, 2018

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Summary of Contents for Armstrong Design Envelope 4322

  • Page 1 Design Envelope 4322 & 4372 Tango pumping unit with permanent magnet 0.75- 7.5 kW motor Installation and operating instructions File No: 102.80iec Date: september 21, 2018 Supersedes: 102.80iec Date: june 18, 2018...
  • Page 3: Table Of Contents

    1.1.4 storage 4.3.6 pump control 1.1.5 warranty 4.3.7 alarms & warnings 1.1.6 uncrating 4.3.8 trend-graph 1.1.7 handling design envelope 4322 & 4372 units 4.4 web interface mechanical installation design envelope flow readout 1.2.1 location tolerance 1.2.2 installation noise levels 1.2.3 pump piping-general control modes 1.2.4 alignment...
  • Page 4: Mechanical Setup

    1.1.3 enclosure r ating To handle Design Envelope 4322 & 4372 units when received on site, secure the pallet following uncovering the unit, then The standard enclosure rating for Design Envelope 432 2 and hook straps as detailed below, and carefully lift the pumping Design Envelope 4372 integrated controls is ul Type12 / unit to stand the pump vertically upright.
  • Page 5: Mechanical Installation

    Do not install with an Armstrong Suction Guide and Flo-Trex valve. Many more than one expansion tank connection into any closed very large vil pumps are installed in this manner.
  • Page 6 Design Envelope 4322 & 4372 i nstal la ti on & Tango Pumping Unit o p era t i n g i n stru ction s fig . 1. 2 . 2 fig . 1. 2 . 4 Pipe hanger Hangers support the weight of the filled...
  • Page 7 Armstrong offers grooved suction guides with cast-in outlet flanges and Flo-Trex valves with Armgrip™ fittings to prevent this possibility.
  • Page 8: Pump Piping-General

    . 1. 2 .13 through the pump in case of driver failure on open systems. Armstrong f t v triple function valve may be installed in place of separate check and isolation valves. The f t v valve also includes a throttling feature which must not be used to...
  • Page 9: Alignment

    Design Envelope 4322 & 4372 in sta l l a t io n & Tango Pumping Unit o pera t ing instr uct io n s 1. 2 . 4 alignment 2 .1. 2 start/stop of pump Design Envelope units are accurately aligned at the factory...
  • Page 10 Design Envelope 4322 & 4372 i nstal la ti on & Tango Pumping Unit o p era t i n g i n stru ction s der ating for air pressure Below 1000 m altitude no derating is necessary. Above 1000 m the ambient temperature (ta) or max.
  • Page 11: Electrical Specification

    Design Envelope 4322 & 4372 instal l a t io n & Tango Pumping Unit o per ati ng instr uct io n s 2 . 2 electrical specification Compliance with Standards en 61800-3:2004 Adjustable speed electrical power drive Main supply (l1 l2 l3) systems.
  • Page 12: The Main Cover Disassembly

    Design Envelope 4322 & 4372 i nstal la ti on & Tango Pumping Unit o p era t i n g i n stru ction s 2 .3 .3 the main cover disassembly warning Before removing the main cover, the system must be disconnected from the mains supply.
  • Page 13: Control Terminal Wiring

    Design Envelope 4322 & 4372 in sta l l a t io n & Tango Pumping Unit o pera t ing instr uct io n s 2 .3 . 4 control terminal wiring 2 .3 .5 analog / digital inputs wiring fig 2 .3 .
  • Page 14 Personnel requirements set ting the analog inputs from the web interface 1 Armstrong Tier 3 training or equivalent 2 Ability to terminate simple control wiring Login to the web interface (Check Web Interface in section 4.4)
  • Page 15 Design Envelope 4322 & 4372 in sta l l a t io n & Tango Pumping Unit o pera t ing instr uct io n s setting speed control through differential setting speed control through differential pressure (dp) sensor 4-20ma pressure (dp) sensor 0-10v 1 Under Control Mode, select InputsAnalog In 1...
  • Page 16: Digital Output

    Design Envelope 4322 & 4372 i nstal la ti on & Tango Pumping Unit o p era t i n g i n stru ction s set ting the differential pressure (dp) sensor through lcd Set the current\ voltage DP sensor setting: • Set Sensor Signal Intervals...
  • Page 17: Design Envelope Pump

    Design Envelope 4322 & 4372 in sta l l a t io n & Tango Pumping Unit o pera t ing instr uct io n s 2 . 4 design envelope pump 2 . 4 .1 bat tery controller wiring The battery is used to power the real-time clock whenever the pump is dis- connected from mains power.
  • Page 18: Networking Controls

    Design Envelope 4322 & 4372 i nstal la ti on & Tango Pumping Unit o p era t i n g i n stru ction s 3 .0 networking controls For connection to the building automation system (ba s), the pump needs to be properly configured to the network.
  • Page 19: Modbus Ip & Rtu

    Design Envelope 4322 & 4372 in sta l l a t io n & Tango Pumping Unit o pera t ing instr uct io n s 3 .1 modbus ip & rtu function code change modbus # of data start address...
  • Page 20 Design Envelope 4322 & 4372 i nstal la ti on & Tango Pumping Unit o p era t i n g i n stru ction s function code change modbus # of data read write start address description during unit...
  • Page 21 Design Envelope 4322 & 4372 in sta l l a t io n & Tango Pumping Unit o pera t ing instr uct io n s function code change modbus # of data read write start address description during unit...
  • Page 22: Bacnet Ip & Ms/Tp

    Design Envelope 4322 & 4372 i nstal la ti on & Tango Pumping Unit o p era t i n g i n stru ction s 3 . 2 BACnet ip & ms/ tp object id object name read/ write comments...
  • Page 23 Design Envelope 4322 & 4372 insta l la t ion & Tango Pumping Unit oper ating in str u ct ion s object id object name read/ write comments Parameters av:50 0 Standard mode – zero flow head Read Value for standard active mode. Unit as configured in pump control module av:50 1 Standard mode –...
  • Page 24: Operation 2

    Warranty Does not cover any damages to the equipment resulting from failure to observe the above precautions. Refer to Armstrong General Terms and Warranty sheet. Contact your local Arm- strong representative for full information. 4 . 2 starting pump...
  • Page 25: Touch Screen

    Design Envelope 4322 & 4372 insta l la t ion & Tango Pumping Unit oper ating in str u ct ion s 4 .3 touch screen 4 .3 . 2 logout 4 .3 .1 login Default Password 1234 1234 4 .3 .3 about The physical design, software, &...
  • Page 26: General Settings

    Design Envelope 4322 & 4372 i nstal la ti on & Tango Pumping Unit o p era t i n g i n stru ction s 4 .3 . 4 gener al set tings save save...
  • Page 27: Manual/Auto Mode

    Design Envelope 4322 & 4372 in sta l l a t io n & Tango Pumping Unit o pera t ing instr uct io n s 4 .3 .5 manual /auto mode...
  • Page 28: Pump Control

    Design Envelope 4322 & 4372 i nstal la ti on & Tango Pumping Unit o p era t i n g i n stru ction s 4 .3 .6 pump control Activate Energy Performance Bundle...
  • Page 29 Design Envelope 4322 & 4372 insta l la t ion & Tango Pumping Unit oper ating in str u ct ion s Single...
  • Page 30 Design Envelope 4322 & 4372 i nstal la ti on & Tango Pumping Unit o p era t i n g i n stru ction s Pressure Sensor Control Pump is now setup for Pressure Sensor Control.
  • Page 31 Design Envelope 4322 & 4372 insta l la t ion & Tango Pumping Unit oper ating in str u ct ion s Pump is now setup for 2 Sensor Control Pump is now setup for Bypass Valve Control...
  • Page 32: Alarms & Warnings

    Design Envelope 4322 & 4372 i nstal la ti on & Tango Pumping Unit o p era t i n g i n stru ction s 4 .3 .7 alarms & warnings 5. VFD Parameter 16. Invalid VFD Parameter One or more of the parameters to control the vfd are not correct.
  • Page 33: Web Interface

    Design Envelope 4322 & 4372 in sta l l a t io n & Tango Pumping Unit o pera t ing instr uct io n s 4 . 4 web interface ating point is at 5 4% of Nominal Pump Speed, or greater; and the motor power is 2hp, or greater.
  • Page 34: Constant Pressure

    Design Envelope 4322 & 4372 i nstal la ti on & Tango Pumping Unit o p era t i n g i n stru ction s 5 . 2 constant pressure 5 .5 quadr atic curve control with mini- mum flow protection Design Envelope pumps can be configured to maintain a constant pump head in a system as the demand varies.
  • Page 35: Quadratic Curve Control With Minimum & Maximum Flow Protection

    Tango and dualArm units have Parallel Sensorless Pump Control (pspc) pre-programmed in the controls at Armstrong factories. For all other models (ex- cept twin pumps), pspc can be enabled aftermarket; please contact your local Armstrong factory for details.
  • Page 36: 100% Capacity Split Units 3

    If mechanical seal environmental accessories are installed, ensure water is flowing through the sight flow indicator and that 5 .11 alternation filter cartridges are replaced as recommended. (See Armstrong files 43.85 and 43.86 for seal environmental instructions). Design Envelope Tango, dualARM, and Twin units are pre- set to alternate lead-pump operation of each pump head to achieve equal run hours.
  • Page 37: Lubrication

    Design Envelope 4322 & 4372 in sta l l a t io n & Tango Pumping Unit o pera t ing instr uct io n s 6. 2 lubrication 6.3 .1 mechanical seal replacement instruc- tions for rigid split- coupled pumping Pump units (series 4300 &...
  • Page 38: Mechanical Seal Replacement Instructions For Close-Coupled Pumping Units (Series 4380 & 4372)

    Design Envelope 4322 & 4372 i nstal la ti on & Tango Pumping Unit o p era t i n g i n stru ction s note: d Disconnect the seal flush piping (59) from pump dis- charge. Mark seal gland plate (5 4) position. Remove the...
  • Page 39 Design Envelope 4322 & 4372 in sta l l a t io n & Tango Pumping Unit o pera t ing instr uct io n s Breakdown procedures: g Pump impeller caution Using wheel pullers, with the jaws behind the rear shroud of the impeller (8 0) [Behind a vane at each side] pull the impel- Exercise extreme care when handling power wiring.
  • Page 40: System Cleanliness

    Design Envelope 4322 & 4372 i nstal la ti on & Tango Pumping Unit o p era t i n g i n stru ction s and lapped stationary seat face could cause leakage. If s Casing and adapter clamp-ring...
  • Page 41: Warnings And Alarms

    One or more of the parameters to control the vsd are not correct. Check the settings on the control card. If the alarm persists after cycling power to the pump, contact an Armstrong Technical Service representative. vsd startup An error occurred during the startup of the motor.
  • Page 42: Warning Summary For Interfaces 4

    Armstrong Technical Service representative. vsd communication There is a communication issue between the control card and vsd. vsd speed The speed set by the vsd is not within tolerance. If the alarm persists, contact an Armstrong Technical Service representative. vsd wiring There is an issue in wiring to the vsd.
  • Page 43: Fuse And Wire Recommendation

    Tango Pumping Unit oper ating in str u ct ion s 8.0 fuse and wire recommendation Armstrong recommends ul 2 48 -12 Listed Class rk1 current-limiting and Fast-acting fuses for upstream protection of installations within the nec /ul jurisdiction. Example fuses suitable for upstream protection are detailed below.
  • Page 44: Pump Manager

    Design Envelope 4322 & 4372 i nstal la ti on & Tango Pumping Unit o p era t i n g i n stru ction s 9.0 pump manager cloud smart Connect router to cloud Pump Manager is a cloud based analytics service pro-...

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