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Armstrong Design Envelope 4302 Installation And Operating Instructions Manual

Vertical in-line pumping unit with ivs drive
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Design Envelope
4302 & 4382
Vertical In-line Pumping
Unit with ivs drive
Installation and
operating instructions
File No: 104.80
Date: january 21, 2019
Supersedes: 104.80
Date: august 08, 2018

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Summary of Contents for Armstrong Design Envelope 4302

  • Page 1 Design Envelope 4302 & 4382 Vertical In-line Pumping Unit with ivs drive Installation and operating instructions File No: 104.80 Date: january 21, 2019 Supersedes: 104.80 Date: august 08, 2018...

  • Page 3: Table Of Contents

    4.4.1 connecting via ethernet 1.2.3 installation 4.4.2 connecting via wifi 1.2.4 pump piping – general 4.4.3 switching frequency 1.2.5 armstrong dualarm hvac pump 4 .5 design envelope flow flapper valve operating instructions readout tolerance 2.0 electrical setup 5 .0 control modes remove cover 5 .1...

  • Page 4: Introduction

    Electric motor driven pumps should not be located in damp or dusty location without special protection. Design Envelope 4302 and 4382 dualArm units are handled in a similar manner to the normal dualArm units. Extra care is required to ensure the integrated controls do not get damaged 1.

  • Page 5: Pump Piping - General

    All Design Envelope 4302 pumps contain a tapped hole in the important motor bracket above the discharge flange for draining the well. Do not run the pump for any length of time under very low flow Pipe this drain hole to a floor drain to avoid overflow of the conditions or with the discharge valve closed.

  • Page 6: Armstrong Dualarm Hvac Pump Flapper Valve Operating Instructions

    & Design Envelope 4302 & 4382 Vertical In-line Pumping Unit o p era t ing i nstruct ion s 1. 2 .5 armstrong dualarm hvac pump The locking handle (3) should be secured with the set screw (11)
  • Page 7 Design Envelope 4302 & 4382 in sta l l at io n & Vertical In-line Pumping Unit opera tin g in struct io ns suction valve 2 Loosen set screw (11) and lower locking handle (3) to the horizontal position, secure with set screw (11).
  • Page 8 & Design Envelope 4302 & 4382 Vertical In-line Pumping Unit o p era t ing i nstruct ion s fig. 1. 4 valve illustr ation (8") fig. 1.8 pipe mounted supported at ceiling Pipe hanger (typ.)
  • Page 9 Design Envelope 4302 & 4382 in sta l l at io n & Vertical In-line Pumping Unit opera tin g in struct io ns fig. 1.11 floor saddle support fig. 1.14 tapped collection well on design envelope 4302 Design Envelope 4312 seal leaks or condensate drain hole.

  • Page 10: Electrical Setup

    & Design Envelope 4302 & 4382 Vertical In-line Pumping Unit o p era t ing i nstruct ion s 2.0 electrical setup All electrical connections should be carried out by a qualified and authorized electrician in accordance 2.1 remove cover...

  • Page 11: Additional Motor Protection

    Short circuit protection The inverter must be protected against short-circuit to avoid electrical or fire hazard. Armstrong recommends using the fuses detailed in the separate ivs Operating Instructions to protect service personnel or other equipment in case of an internal failure in the unit.

  • Page 12: Relay Connections

    & Design Envelope 4302 & 4382 Vertical In-line Pumping Unit op era ti ng i nstr uctions fig. 2 .3a Mains and grounding connections for b1 and b2 The following illustrations identify the location of the relays within specific inverter sizes: units (200-240V - 2 to 7.5hp 1ph / 7.5 to 20hp...

  • Page 13: Electrical Installation And Control Connections

    Design Envelope 4302 & 4382 in sta l l at io n & Vertical In-line Pumping Unit opera tin g in struct io ns 2 .3 .5 electrical installation and control connections fig. 2 .7 diagr am showing all electrical connections...

  • Page 14: Control Terminals

    Supply +24V DC Digital Input Start i n stal l a t io n & Design Envelope 4302 & 4382 Digital Input Pump Operating Mode Vertical In-line Pumping Unit o p era t ing i nstruct ion s Common Digital Input...
  • Page 15 Design Envelope 4302 & 4382 in sta l l at io n & Vertical In-line Pumping Unit opera tin g in struct io ns webserver configur ation Pump in the left side-menu Select For Digital Inputs (A, B) that have been wired:...

  • Page 16: Design Envelope Pump

    & Design Envelope 4302 & 4382 Vertical In-line Pumping Unit o p era t ing i nstruct ion s 2. 4 design envelope pump controller 2 . 4 . 2 can bus wiring wiring Connections, Low, High, and Ground as per fig.

  • Page 17: Networking Controls

    Design Envelope 4302 & 4382 in sta l l at io n & Vertical In-line Pumping Unit opera tin g in struct io ns 3 .0 networking controls For connection to the building automation system (ba s), the pump needs to be properly configured to the network. Ensure the r s485 cable is connected to the controller board (fig.2 .9).

  • Page 18: Modbus Ip & Rtu

    & Design Envelope 4302 & 4382 Vertical In-line Pumping Unit o p era t ing i nstruct ion s 3 .1 modbus ip & rtu function code change start modbus # of...
  • Page 19 Design Envelope 4302 & 4382 in sta l l at io n & Vertical In-line Pumping Unit opera tin g in struct io ns function code change start modbus # of data read write description during unit notes address register...
  • Page 20 & Design Envelope 4302 & 4382 Vertical In-line Pumping Unit o p era t ing i nstruct ion s function code change start modbus # of data read write description during unit...

  • Page 21: Bacnet Ip & Ms/ Tp

    Design Envelope 4302 & 4382 in sta l l at io n & Vertical In-line Pumping Unit opera tin g in struct io ns 3 . 2 BACnet ip & ms/ tp object id object name read/ write comments Status...

  • Page 22: Operation

    Does not cover any damages to the equipment resulting from rotation corresponds with the directional arrow on the pump failure to observe the above precautions. Refer to Armstrong casing (clockwise when viewed from non-drive end of motor). General Terms and Warranty sheet. Contact your local...

  • Page 23: Auto Flow Balancing

    Flow Balancing, then follow the on-screen instructions. The Check rotation arrow prior to operating the unit. The Auto Flow Balancing scan takes approximately 3 minutes to rotation of all Armstrong 4 20 0H & 4 28 0 Vertical complete. In-Line units is clockwise when viewed from behind the motor (nde).

  • Page 24: Touch Screen

    & Design Envelope 4302 & 4382 Vertical In-line Pumping Unit o p era t ing i nstruct ion s 4 .3 touch screen 4 .3 . 2 logout 4 .3 .1 login...

  • Page 25: General Settings

    Design Envelope 4302 & 4382 in sta l l at io n & Vertical In-line Pumping Unit opera tin g in struct io ns 4 .3 . 4 gener al settings save save...

  • Page 26: Manual/Auto Mode

    & Design Envelope 4302 & 4382 Vertical In-line Pumping Unit o p era t ing i nstruct ion s 4 .3 .5 manual /auto mode...

  • Page 27: Pump Control

    Design Envelope 4302 & 4382 in sta l l at io n & Vertical In-line Pumping Unit opera tin g in struct io ns 4 .3 .6 pump control Activate Energy Performance Bundle...
  • Page 28 & Design Envelope 4302 & 4382 Vertical In-line Pumping Unit o p era t ing i nstruct ion s Single...
  • Page 29 Design Envelope 4302 & 4382 in sta l l at io n & Vertical In-line Pumping Unit opera tin g in struct io ns Pressure Sensor Control Pump is now setup for Pres- sure Sensor Control.

  • Page 30: Alarms & Warnings

    & Design Envelope 4302 & 4382 Vertical In-line Pumping Unit operati ng i nstr uct ion s Pump is now setup for 2 Sensor Control Pump is now setup for Bypass Valve Control 4 .3 .7 alarms & warnings 5.

  • Page 31: Trend-Graph

    Design Envelope 4302 & 4382 in sta l l at io n & Vertical In-line Pumping Unit opera tin g in struct io ns 4 .3 .8 trend-gr aph There are 3 parameters that can be trended on the touch screen interface: •...

  • Page 32: Touch Screen Calibration

    & Design Envelope 4302 & 4382 Vertical In-line Pumping Unit operati ng i nstr uct ion s 4 .3 .10 touch screen calibr ation If you are having issues with the touch screen, including: • Being unable to access items to the edge of the screen •...

  • Page 33: Data Logging

    Design Envelope 4302 & 4382 in sta l l at io n & Vertical In-line Pumping Unit opera tin g in struct io ns 4 .3 .11 data logging Data logs can be used for energy performance analyses or to troubleshoot system issues.

  • Page 34: Web Interface

    & Design Envelope 4302 & 4382 Vertical In-line Pumping Unit o p era t ing i nstruct ion s 4 . 4 web interface To access the control modes: Press settings  Pump 4 .

  • Page 35: Design Envelope Flow Readout Tolerance

    Design Envelope 4302 & 4382 in sta l l at io n & Vertical In-line Pumping Unit opera tin g in struct io ns 4 .5 design envelope flow readout head 1200 toler ance 1000 target curve Tolerance on flow and head readings between test stand in-...

  • Page 36: Quadratic Curve Control

    & Design Envelope 4302 & 4382 Vertical In-line Pumping Unit o p er a t i n g i nstr u ct ion s 5 . 4 quadr atic curve control 5 .6 quadr atic curve control with maxi-...

  • Page 37: Embedded Parallel Sensorless

    This control is available for 2, 3, or 4 Design Envelope pump units operating in parallel. Tango and dualArm units have Paral- lel Sensorless Pump Control (pspc) pre-programmed in the controls at Armstrong factories. For all other models (except A = + Positive A = + Positive twin pumps), pspc can be enabled aftermarket;...

  • Page 38: 100% Capacity Split Units

    & Design Envelope 4302 & 4382 Vertical In-line Pumping Unit o p era t ing i nstruct ion s From the Webserver, choose Settings -> Pump, set control mode to Parallel with the following parameter values: Note that activating Duty-Standby mode effectively disables the energy efficient staging of Parallel Sensorless operation.

  • Page 39: Maintenance

    (See Armstrong files 43 . 85 and 43 . 86 for seal environ- • Keep unit clean mental instructions). • Provide the motor with correctly sized overload protection.
  • Page 40 & Design Envelope 4302 & 4382 Vertical In-line Pumping Unit o p era t ing i nstruct ion s caution If motor is replaced: Loosen set screws (7) on motor shaft collar (5) and remove from old motor shaft. To position the...

  • Page 41: Mechanical Seal Replacement Instruc- Tions For 4382 Close Coupled Vertical In-Line Pump

    Design Envelope 4302 & 4382 in sta l l at io n & Vertical In-line Pumping Unit opera tin g in struct io ns 6.3 . 2 mechanical seal replacement instruc- 8 Lubricate the inside of the seal rotating assembly (The ‘rubber’...

  • Page 42: Warnings And Alarms

    The voltage into the vsd is out of range. Verify that the correct voltage required to operate the vsd is present voltage by measuring each of the 3 phases. If the alarm persists after cycling power to the pump, contact an Armstrong Technical Service representative.

  • Page 43: Warning Summary For Interfaces

    External vsd voltage The voltage into the vsd is out of range. Verify that the correct voltage required to operate the vsd is present by measuring each of the 3 phases. If the warning persists, contact an Armstrong Technical Service representative.

  • Page 44: Fuse And Wire Recommendation

    & Design Envelope 4302 & 4382 Vertical In-line Pumping Unit o p era t ing i nstruct ion s 8.0 fuse and wire recommendation table 1: ul fuses, 20 0 -240v ul compliance fuses...

  • Page 45: Pump Manager

    Design Envelope 4302 & 4382 in sta l l a t io n & Vertical In-line Pumping Unit oper at in g in str uct io n s 9.0 pump manager cloud smart Connect router to cloud Pump Manager is a cloud based analytics service providing...
  • Page 46 t o r o n t o 23 bertrand avenue toronto, ontario canada m1l 2p3 +1 416 755 2291 b u f f a l o 93 east avenue north tonawanda, new york u.s.a. 14120 -6594 +1 716 693 8813 b i r m i n g h a m heywood wharf, mucklow hill halesowen, west midlands...

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Design envelope 4382

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