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Armstrong 4300 Installation And Operating Instructions Manual

Vertical in-line pumping unit with integrated controls
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Design Envelope
4300 & 4380
Vertical in-line pumping
unit with integrated
controls
Installation and
operating instructions
File No: 94.81 eu
Date: september 12, 2017
Supersedes: 94.81 eu
Date: may 10, 2017

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Summary of Contents for Armstrong 4300

  • Page 1 Design Envelope 4300 & 4380 Vertical in-line pumping unit with integrated controls Installation and operating instructions File No: 94.81 eu Date: september 12, 2017 Supersedes: 94.81 eu Date: may 10, 2017...

  • Page 2: Table Of Contents

    1. 2 Temperature Noise levels 1. 4 Vibration levels Storage Uncrating Handling Design Envelope 4300 & 4380 units 2 .0 Installation 2 .1 Location 2 . 2 Installation 2 .3 Pump piping – general 2 . 4 Alignment 2 .5 Starting pump 2 .6 General care...
  • Page 3 5 .9 .1 Connection examples 11. 4 Supply voltage 6.0 Programming, monitoring 11.5 Supply fusing and diagnostics 11.6 Grounding and it mains lcp functions and operation 11.7 Relay connections 6.1.1 Display 11. 8 Electrical installation and 6.1. 2 led's control connections 6.1.3 Control keys 11.

  • Page 4: Introduction

    Design Envelope 4300 and 4380 vertical in-line i nsta ll a ti on & o pera ting i nstruction s pumping unit with integrated controls 1.0 introduction 1. 2 temper ature This document contains specific information regarding the Install the Design Envelope unit with adequate access safe installation, operating and maintenance of the Armstrong for routine maintenance.

  • Page 5: Vibration Levels

    1.7 handling design envelope 4300 & 4380 units Pumps not immediately placed into service, or removed from To handle Design Envelope 4300 and 4380 units from shipment, service and stored, must be properly prepared to prevent exces- secure the pallet following uncovering the unit, then place straps sive rusting.

  • Page 6: Installation

    Various installation arrangements are detailed on Pages 9–12 trols and motor fan cover. tor feet (and/or spacers). All Design Envelope 4300 pumps contain a tapped hole in the motor bracket above the discharge flange to drain condensate important: buildup of seal leakage. (fig. 2.14) Do not run the pump for any length of time under very 2.2.1...

  • Page 7: Pump Piping - General

    2.7 illustrates stanchion plates at the pump inlet and outlet ports that may be supplied for installation convenience. Isolation All Design Envelope 4300 pumps contain a tapped hole in the pads must be used under the legs and monitored as pipe hang- motor bracket above the discharge flange (see fig.

  • Page 8: Alignment

    Vertical In-Line pumps are built to operate without periodic air trapped in the impeller. On Design Envelope 4300 any air maintenance, other than motor lubrication on larger units. A...

  • Page 9: Lubrication

    Welding slag and other foreign materials, ‘Stop Leak’ and clean- Large Design Envelope 4300 units are installed with a shaft ing compounds and improper or excessive water treatment are bushing located beneath the impeller that is lubricated from the all detrimental to the pump internals and sealing arrangement.
  • Page 10 Design Envelope 4300 and 4380 vertical in-line i nstal la ti on & o p era t i n g i n stru ction s pumping unit with integrated controls fig. 2.1 Hanger supported pipe mounted fig . 2 .3 Discharge elbow for minimum footprint Hangers support the weight Pipe hanger (typ.)
  • Page 11 Design Envelope 4300 and 4380 vertical in-line insta l l a t io n & o pera t ing instr uct io n s pumping unit with integrated controls fig . 2 .5 Floor saddle support fig . 2 .7 With stanchion plates Fig.
  • Page 12 Design Envelope 4300 and 4380 vertical in-line i nsta ll a ti on & o pera ting i nstruction s pumping unit with integrated controls fig . 2 .10 Motor lifting hook supported fig . 2 .13 Clearance radius for d size chassis Fig.

  • Page 13: Ce Conformities

    Design Envelope 4300 and 4380 vertical in-line insta l l at io n & oper ating instr uction s pumping unit with integrated controls 3 .0 ce conformities 4 .0 mechanical installation For Declaration of Conformity certificates please Install the Design Envelope unit with adequate access for routine contact Armstrong.

  • Page 14: Earth Leakage Current

    Design Envelope 4300 and 4380 vertical in-line i nsta ll a ti on & o pera ting i nstruction s pumping unit with integrated controls caution 5 .3 additional motor protection High voltage testing (Megging) of the motor / inverter With the exception of supply fuses / mcb’s to protect the...

  • Page 15: Mains Supply Connection

    Design Envelope 4300 and 4380 vertical in-line insta l l at io n & oper ating instr uction s pumping unit with integrated controls fig. 4 Inverter Terminal Arrangement This switch is only used for serial communications to rs485 bms and should otherwise switch be left in the o position.

  • Page 16: Connection Examples

    Design Envelope 4300 and 4380 vertical in-line i nsta ll a ti on & o pera ting i nstruction s pumping unit with integrated controls x101 Terminals - Control Terminals i Sensorless Pressure Control - Connection Details The x101 terminals are used for analogue and digital signals that...

  • Page 17: Programming, Monitoring And Diagnostics

    Design Envelope 4300 and 4380 vertical in-line insta l l at io n & oper ating instr uction s pumping unit with integrated controls iii Constant curve mode - bms speed control iv Constant curve mode - Potentiometer speed control...

  • Page 18: Lcp Functions And Operation

    Design Envelope 4300 and 4380 vertical in-line i nstal la ti on & o p era t i n g i n stru ction s pumping unit with integrated controls 1st line shows up to 3 measurements continuously in normal 6.1 lcp functions and oper ation...

  • Page 19: Display Mode

    Design Envelope 4300 and 4380 vertical in-line insta l l a t io n & o pera t ing instr uct io n s pumping unit with integrated controls Control key functions 6.1. 4 display mode [display / status] is used for selecting the mode of...

  • Page 20: Quick Menu

    Design Envelope 4300 and 4380 vertical in-line i nsta ll a ti on & o pera ting i nstruction s pumping unit with integrated controls Operating variables 1,1 and 1,2 and 1,3 in the first line, and operat- ing variable 2 in the second line are selected via parameter 009, 010, 011 and 012.
  • Page 21 Design Envelope 4300 and 4380 vertical in-line insta l l at io n & oper ating instr uction s pumping unit with integrated controls Parameter Groups This read-out state is standard after starting up or after initialisation. In the Menu mode the parameters are divided into groups. Se- lection of parameter group is effected by means of the [<>] keys.
  • Page 22 Design Envelope 4300 and 4380 vertical in-line i nsta ll a ti on & o pera ting i nstruction s pumping unit with integrated controls menu structure display mode menu mode quick menu mode choice of choice of parameter group...

  • Page 23: Sensorless Operation

    Design Envelope 4300 and 4380 vertical in-line insta l l at io n & oper ating instr uction s pumping unit with integrated controls 7.0 sensorless oper ation The probability of this occurring is remote but it is possible. One...

  • Page 24: Proportional Pressure Control 2

    Design Envelope 4300 and 4380 vertical in-line i nsta ll a ti on & o pera ting i nstruction s pumping unit with integrated controls 7. 2 .1 setting par ameters for constant The parameter list following this section gives typical settings pressure control for closed loop control.
  • Page 25 Design Envelope 4300 and 4380 vertical in-line insta l l at io n & oper ating instr uction s pumping unit with integrated controls Motor Settings – Parameters 101-141 Preset Reference 2 – Parameter 216 Set to 0% and not normally used.
  • Page 26 Design Envelope 4300 and 4380 vertical in-line i nsta ll a ti on & o pera ting i nstruction s pumping unit with integrated controls group 6 – technical functions. Quadratic Head – Parameter 705 Normally set to ‘on‘. In the ‘off’ position a linear curve between Operating Hours –...
  • Page 27 Design Envelope 4300 and 4380 vertical in-line insta l l at io n & oper ating instr uction s pumping unit with integrated controls descrip tion par ameter sensorless open loop closed loop Language English English English Local/remote control Local...
  • Page 28 Design Envelope 4300 and 4380 vertical in-line i nstal la ti on & o p era t i n g i n stru ction s pumping unit with integrated controls descrip tion par ameter sensorless open loop closed loop Time out...

  • Page 29: Warnings And Alarms

    Design Envelope 4300 and 4380 vertical in-line insta l l at io n & oper ating instr uction s pumping unit with integrated controls 9.0 warnings and alarms corrected. Reconnect the mains supply and reset (auto-reset by default) the pump before starting. Wherever a cross is placed...

  • Page 30: Internal Led Descriptions

    : 3 7 Internal error (Internal error): Overvoltage 760[vdc]* An error has occurred in the system. Contact Armstrong. 760v in 5 sec. or 800v immediately. The voltages stated are the intermediate circuit voltage of the inverter.
  • Page 31 Design Envelope 4300 and 4380 vertical in-line insta l l a t io n & o pera t ing instr uct io n s pumping unit with integrated controls fault finding chart - keypad available Pump won’t Start Is the Keypad...
  • Page 32 Design Envelope 4300 and 4380 vertical in-line i nstal la ti on & o p era t i n g i n stru ction s pumping unit with integrated controls fault finding chart - no keypad available Pump won’t Start...

  • Page 33: Integrated Controls

    The standard enclosure rating for Design Envelope which is required if en 50178 is to be complied with. 4300 and 4380 integrated controls is iec ip55. If the Never use elcb relays that are not suitable for dc pump is to be installed in a wet or dusty environ- fault currents (type a).

  • Page 34: Supply Fusing

    Short circuit protection The inverter must be protected against short-circuit to avoid electrical or fire hazard. Armstrong recommends using the fuses detailed in the separate ivs102 Operating Instructions to pro- tect service personnel or other equipment in case of an internal failure in the unit.

  • Page 35: Relay Connections

    Design Envelope 4300 and 4380 vertical in-line insta l l at io n & oper ating instr uction s pumping unit with integrated controls The following illustrations identify the location of the relays fig . 4c Mains and grounding connections for d1 and d2 units ( 38 0 -48 0v –...
  • Page 36 Design Envelope 4300 and 4380 vertical in-line i nsta ll a ti on & o pera ting i nstruction s pumping unit with integrated controls fig . 8 Relay connection terminals for c 1 and c 2 units Figure 6. Relay Connection Terminals for A5, B1 and Figure 7.

  • Page 37: Electrical Installation And Control Connections

    Design Envelope 4300 and 4380 vertical in-line insta l l at io n & oper ating instr uction s pumping unit with integrated controls 11.8 electrical installation and control connections fig . 9 Diagram showing all electrical connections *Note: terminal 37 is not available on Design Envelope pumps 4.8 ELECTRICAL INSTALLATION AND CONTROL CONNECTIONS...

  • Page 38: Access To Terminals

    Design Envelope 4300 and 4380 vertical in-line i nsta ll a ti on & o pera ting i nstruction s pumping unit with integrated controls Control terminal functions and factory settings are 11.8.1 access to terminals as follows: 8.1 ACCESS TO TERMINALS Control terminal functions and factory settings are as follows: Terminal No.

  • Page 39: Connection Examples

    Design Envelope 4300 and 4380 vertical in-line insta l l at io n & oper ating instr uction s pumping unit with integrated controls 11.8.3 connection ex amples ii closed loop – with sensor feedback Design Envelope pumps can be configured in four main ways: To control the pump based on a 4-20mA feedback signal from a sensor use the following connection.

  • Page 40: Remote Lcp Keypad Wiring

    Design Envelope 4300 and 4380 vertical in-line i nsta ll a ti on & o pera ting i nstruction s pumping unit with integrated controls iv.i full speed over ride iii constant curve mode – bms signal It may be required to run the pump at full speed without When the Building Management System is to be used for automatic speed control (eg during system commissioning).

  • Page 41: Programming, Monitoring And Diagnostics

    Design Envelope 4300 and 4380 vertical in-line insta l l at io n & oper ating instr uction s pumping unit with integrated controls 12.0 progr amming, monitoring The number of the Active set-up (Sensorless mode being and diagnostics setup 1) is shown.

  • Page 42: Indicator Lights (Leds) 4

    Design Envelope 4300 and 4380 vertical in-line i nsta ll a ti on & o pera ting i nstruction s pumping unit with integrated controls Alarm Log 12 . 2 indicator lights (leds) Displays an Alarm list of the five latest alarms (numbered If certain threshold values are exceeded, the alarm and/or a1-a5).

  • Page 43: Programming

    Design Envelope 4300 and 4380 vertical in-line insta l l a t io n & o pera t ing instr uct io n s pumping unit with integrated controls 12 . 4 .1 par ameter selection The low water device input must be made for the pump to start in either hand mode or auto mode.

  • Page 44: Changing Data

    Design Envelope 4300 and 4380 vertical in-line i nsta ll a ti on & o pera ting i nstruction s pumping unit with integrated controls 12 . 4 . 2 changing data Readout and Programming of Indexed Parameters Parameters are indexed when placed in a rolling stack.

  • Page 45: Settings For Quadratic (Control Curve) Pressure Control

    Design Envelope 4300 and 4380 vertical in-line insta l l at io n & oper ating instr uction s pumping unit with integrated controls fig . 11 quadr atic control set tings parameters depending on whether the speed at the design duty is known or unknown.

  • Page 46: Change To Open Loop (Bas) Control

    Design Envelope 4300 and 4380 vertical in-line i nsta ll a ti on & o pera ting i nstruction s pumping unit with integrated controls 14 .0 warnings and alarms param. name setup 2 (external sensor) A warning or an alarm is signalled by the relevant led on the...

  • Page 47: Fault Messages

    Design Envelope 4300 and 4380 vertical in-line insta l l a t io n & o pera t ing instr uct io n s pumping unit with integrated controls 14 .1 fault messages wa r n i n g /a l a r m 11, Motor thermistor over temp: The thermistor or the thermistor connection is disconnected.
  • Page 48 Design Envelope 4300 and 4380 vertical in-line i nsta ll a ti on & o pera ting i nstruction s pumping unit with integrated controls wa r n i n g 25, Brake resistor short-circuited: wa r n i n g /a l a r m 36, Mains failure: The brake resistor is monitored during operation.

  • Page 49: Acoustic Noise And Vibration

    Design Envelope 4300 and 4380 vertical in-line insta l l at io n & oper ating instr uction s pumping unit with integrated controls a l a r m 54, ama motor too small: a l a r m 69, Pwr. Card Temp: The motor is too small for the ama to be carried out.
  • Page 50 Design Envelope 4300 and 4380 vertical in-line i nsta ll a ti on & o pera ting i nstruction s pumping unit with integrated controls table 1 Alarm/warning code list alarm alarm no. description warning par ameter reference / trip...
  • Page 51 Design Envelope 4300 and 4380 vertical in-line insta ll a tio n & oper ating instr u ctio n s pumping unit with integrated controls alarm alarm description warning par ameter reference / trip / trip lock Overload t27 Overload t29...
  • Page 52 Design Envelope 4300 and 4380 vertical in-line i nsta ll a ti on & o pera ting i nstruction s pumping unit with integrated controls table 2 ivs 102 parameter settings setup 1 setup 2 setup 3 par. name (sensorless)
  • Page 53 Design Envelope 4300 and 4380 vertical in-line insta l l a t io n & o pera t ing instr uct io n s pumping unit with integrated controls setup 1 setup 2 setup 3 par. name (sensorless) (external sensor)
  • Page 54 t o r o n t o 23 bertrand avenue toronto, ontario canada m1l 2p3 +1 416 755 2291 b u f f a l o 93 east avenue north tonawanda, new york u.s.a. 14120 -6594 +1 716 693 8813 b i r m i n g h a m heywood wharf, mucklow hill halesowen, west midlands...

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4380

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