Armstrong 4300 Installation And Operating Instructions Manual
Design envelope vertical in-line pumping unit
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- Installation and operating instructions manual (66 pages) ,
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Summary of Contents for Armstrong 4300
- Page 1 Design Envelope 4300 & 4380 Vertical In-line Pumping Unit Installation and operating instructions File No: 94.81 Date: november 09, 2016 Supersedes: 94.81 Date: february 03, 2016...
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Page 3: Table Of Contents
contents Introduction 5 .3 Control keys Instructions for safe use 5 . 4 Programming 1. 2 Temperature 5 . 4 .1 Parameter selection 1. 4 Vibration levels 5 . 4 . 2 Changing data 1.5 Storage 6.0 Sensorless operation 1.6 Uncrating 6.1 Default operating mode –... -
Page 4: Introduction
The instructions following must be strictly adhered to. If clarification is needed on any point please contact Armstrong Where under normal operating conditions the limit of 68°c/155°f quoting the equipment serial number. -
Page 5: Vibration Levels
For long term storage (longer than three months), the pump must be placed in a vertical position in a dry environment. To handle Design Envelope 4300 and 4380 units from shipment, secure the pallet following uncovering the unit, then place straps... -
Page 6: Installation
(and/or spacers). Various installation arrangements are detailed on Pages 9–12 All Design Envelope 4300 pumps contain a tapped hole in the mo- important: tor bracket above the discharge flange to drain condensate buildup of seal leakage. (Fig. 2.14) Do not run the pump for any length of time under very low flow conditions or with the discharge valve closed. -
Page 7: Pump Piping - General
Bolting to the floor or housekeeping pad is not recom- mended. If the stanchions are bolted down the bolts must be All Design Envelope 4300 pumps contain a tapped hole in the mo- isolated from the stanchion or an inertia base and flexible pipe tor bracket above the discharge flange (see Fig. -
Page 8: Alignment
Check rotation arrow prior to operating the unit. The Alignment on a Design Envelope 4300 unit may be verified by as- rotation of all Armstrong Vertical In-Line units is clock- suring an equal and parallel gap between coupling halves on both wise when viewed from the drive end. -
Page 9: Lubrication
Lubrication is not required. There are no bearings in the pump that not adhered to. need external lubrication service. Large Design Envelope 4300 units are installed with a shaft bush- note: ing located beneath the impeller that is lubricated from the pump Particular care must be taken to check the following before the discharge. - Page 10 Design Envelope 4300 & 4380 i n stal l a t io n & o p era t ing i nstruct ion s Vertical In-line Pumping Unit fig . 2 . 2 Pipe mounted supported at ceiling fig . 2 . 4 With additional pipe supports Pipe hanger (typ.)
- Page 11 Design Envelope 4300 & 4380 insta l l a t io n & o per at ing i n str uct io n s Vertical In-line Pumping Unit Fig. 2.5 Floor saddle support fig . 2 .6 Additional floor support fig .
- Page 12 Design Envelope 4300 & 4380 i nstal latio n & operati ng instruction s Vertical In-line Pumping Unit fig . 2 .10 Motor lifting hook supported fig . 2 .13 Clearance radius for d size chassis Fig. 2.10 Motor lifting hook supported Fig.
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Page 13: Enclosure Rating
3 .1 enclosure r ating 1 Switching frequency 2 Motor grounded on site or not The standard enclosure rating for Design Envelope 4300 and Design Envelope 4380 integrated controls is ul type The leakage current is of importance to safety during handling/op- 12 or ul type 4x for outdoor applications. -
Page 14: Supply Voltage
Short circuit protection The inverter must be protected against short-circuit to avoid electrical or fire hazard. Armstrong recommends using the fuses detailed in the separate ivs102 Operating Instructions to protect service personnel or other equipment in case of an internal failure in the unit. -
Page 15: Relay Connections
I- lters to Design Envelope 4300 & 4380 in sta ll a t io n & o perating in struct io n s Vertical In-line Pumping Unit V for ween ween 4 .7 relay connections fig . 4b Mains and grounding connections for c 1 and c 2 units (20 0 -2 40V –... - Page 16 Design Envelope 4300 & 4380 i nstal latio n & operati ng instruction s Vertical In-line Pumping Unit The following illustrations identify the location of the relays within fig . 8 Relay connection terminals for c 1 and c 2 units Figure 6.
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Page 17: Electrical Installation & Control Connections
Design Envelope 4300 & 4380 in sta ll a t io n & o perating in struct io n s Vertical In-line Pumping Unit 4 .8 electrical installation and control connections fig . 9 Diagram showing all electrical connections *Note: Terminal 37 is not available on Design Envelope pumps 4.8 ELECTRICAL INSTALLATION AND CONTROL CONNECTIONS... -
Page 18: Access To Terminals
Design Envelope 4300 & 4380 i n sta l la t io n & o p er a t i n g i nstr u ct ion s Vertical In-line Pumping Unit 4 .8.1 access to terminals terminal no. type / description factory setting 8.1 ACCESS TO TERMINALS... -
Page 19: Connection Examples
Design Envelope 4300 & 4380 insta l l a t io n & o per at ing i n str uct io n s Vertical In-line Pumping Unit 4 .8.3 connection ex amples ii closed loop – with sensor feedback ii. -
Page 20: Remote Lcp Keypad
Design Envelope 4300 & 4380 i nstal latio n & operati ng instruction s Vertical In-line Pumping Unit iii constant curve mode – potentiometer iv.i constant curve mode - bms signal 12 (+24v) iv.i CONSTANT CURVE MODE - BMS SIGNAL... -
Page 21: Programming, Monitoring
Design Envelope 4300 & 4380 insta l l a t io n & o per at ing i n str uct io n s Vertical In-line Pumping Unit 5 progr amming, monitoring The display is divided into three sections: and diagnotics... -
Page 22: Indicator Lights (Leds)
Design Envelope 4300 & 4380 i nstal latio n & operati ng instruction s Vertical In-line Pumping Unit Display Contrast Adjustment: to Display mode from either the Quick Menu mode, the Main Press [status] and [] for darker display Menu mode or Alarm mode. Also use the Status key to toggle single or double read-out mode. -
Page 23: Programming
Design Envelope 4300 & 4380 in sta ll a t io n & o perating in struct io n s Vertical In-line Pumping Unit Hand On. Enables control of the pump via the glcp. It is possible to enter Each parameter has a name and number which remain the same the pump speed data by means of the arrow keys. -
Page 24: Changing Data
Design Envelope 4300 & 4380 i nstal latio n & operati ng instruction s Vertical In-line Pumping Unit 5 . 4 . 2 changing data Readout and Programming of Indexed Parameters Parameters are indexed when placed in a rolling stack. -
Page 25: Default Operating Mode - Quadratic Pressure Control
Design Envelope 4300 & 4380 insta l l a t io n & o per at ing i n str uct io n s Vertical In-line Pumping Unit 6.1 default oper ating mode — quadr atic 6.1.1 settings for quadr atic (control curve) -
Page 26: Settings For Constant Pressure Control
Design Envelope 4300 & 4380 i nstal latio n & operati ng instruction s Vertical In-line Pumping Unit 6. 2 .1 settings for constant pressure 6 The drive on/off status can be read as a dry contact between control terminals 05 and 06... - Page 27 Vertical In-line Pumping Unit Personnel requirements Alternation wiring (if applicable) 1 Armstrong Tier 3 training or equivalent 1 As per the ivs102 Manual 2 Ability to terminate simple control wiring Master ivs102 Drive...
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Page 28: Maximum Flow Control
Personnel requirements 3 Verify the control valve starts to open. 1 Armstrong Tier 3 training or equivalent 4 Increase the flow to the running pump until it reaches above 2 Ability to configure Armstrong controls the value in p13-12. -
Page 29: Flow Limit Breach Closes A Dry-Contact Relay
Design Envelope 4300 & 4380 i n sta l l a t i o n & o per at i n g i n str uct i o n s Vertical In-line Pumping Unit 6. 4 .3 flow limit breach closes a... -
Page 30: Multiple Sensor Control
Personnel requirements This configuration is designed for multi-zone hvac systems where [max 2] system differential pressure (dp) feedback 1 Armstrong Tier 3 training or equivalent sensors are required for circulating pump speed control and 2 Ability to terminate simple control wiring zone flow stability. -
Page 31: Motor Pre-Heat Application
Design Envelope 4300 & 4380 insta l l a t io n & o per at ing i n str uct io n s Vertical In-line Pumping Unit Wiring the controllers as per the ‘Duty/Standby setup guide’. Wire the Pressure Transducers as shown in the diagram above. Program Wire the two Pressure Transducers as shown below. - Page 32 Enough space to remove the ivs102 controller cover safelyely Wiring Personnel requirements Sensor method 1 Armstrong Tier 3 training or equivalent Connect the digital input to Terminal 19. Power can be taken 2 Ability to terminate simple control wiring from Terminal 12 or 13.
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Page 33: Start Standby Pump By Falling Sensor Reading
Personnel Requirements Sensor method 1 Armstrong Tier 3 training or equivalent 1 When the sensor has detected moisture, the setup will be 2 Ability to terminate a sensor’s wiring changed to 2 which will be indicated in the top right hand 3 Ability to configure Armstrong controllers corner of the lcp keypad screen. -
Page 34: Start Standby By System Contact Opening
Design Envelope 4300 & 4380 i n stal l a t io n & o p era t ing i nstruct ion s Vertical In-line Pumping Unit 2 Move switch s202 (beside terminal input 54) to on if the Configure these parameters when the controller is running sensor signal is 4-20mA, or leave it off if it’s 0-10Vdc... - Page 35 2 Enough space to remove the Master drive cover safely same final parameters. Configure these parameters when the drive is running Personnel Requirements (Setup 1): 1 Armstrong Tier 3 training or equivalent parameter name suggested value 2 Ability to terminate simple control wiring...
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Page 36: Warnings & Alarms
Design Envelope 4300 & 4380 i nstal latio n & operati ng instruction s Vertical In-line Pumping Unit 7.0 warnings and alarms wa r n i n g /a l a r m 3 , No motor: No motor has been connected to the output of the inverter. - Page 37 Design Envelope 4300 & 4380 insta l l a t io n & o per at ing i n str uct io n s Vertical In-line Pumping Unit wa r n i n g /a l a r m 13, Over Current: wa r n i n g /a l a r m 27, Brake chopper fault: The inverter peak current limit (approx.
- Page 38 Design Envelope 4300 & 4380 i nstal latio n & operati ng instruction s Vertical In-line Pumping Unit wa r n i n g 41, Overload of Digital Output wa r n i n g /a l a r m 58, ama internal fault: Terminal 29: Contact your Armstrong supplier.
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Page 39: Acoustic Noise & Vibration
Design Envelope 4300 & 4380 insta l l a t io n & o per at ing i n str uct io n s Vertical In-line Pumping Unit a l a r m 92, No Flow: a l a r m 250, New Spare Part: A no load situation has been detected for the system. -
Page 40: Table 1 Alarm/Warning Code List
Design Envelope 4300 & 4380 i nstal latio n & operati ng instruction s Vertical In-line Pumping Unit table 1 Alarm/warning code list no. description warning alarm alarm par ameter reference / trip / trip lock 10 volts low Live zero error Par. - Page 41 Design Envelope 4300 & 4380 insta l l a t io n & o per at ing i n str uct io n s Vertical In-line Pumping Unit description warning alarm alarm par ameter reference / trip / trip lock...
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Page 42: Table 2 Ivs 102 Parameter Settings 4
Design Envelope 4300 & 4380 i nstal latio n & operati ng instruction s Vertical In-line Pumping Unit table 2 ivs 102 parameter settings par. name setup 1 setup 2 setup 3 (sensorless) (external sensor) (external bms) Display line 1.1 small... - Page 43 Design Envelope 4300 & 4380 insta l l a t io n & o per at ing i n str uct io n s Vertical In-line Pumping Unit par. name setup 1 setup 2 setup 3 (sensorless) (external sensor) (external bms)
- Page 44 t o r o n t o 23 bertrand avenue toronto, ontario canada m1l 2p3 +1 416 755 2291 b u f f a l o 93 east avenue north tonawanda, new york u.s.a. 14120 -6594 +1 716 693 8813 b i r m i n g h a m heywood wharf, mucklow hill halesowen, west midlands...