Allen-Bradley PowerFlex 700 Installation Instructions Manual
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Allen-Bradley PowerFlex 700 Installation Instructions Manual

Adjustable frequency ac drive frames 7...10
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Download this manual See also: Reference Manual, Instruction and Installation Manual
Installation Instructions
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7...10
Additional Resources
This document explains the 5 BASIC STEPS needed to install and perform a
Basic Start-Up of the PowerFlex 700 AC drive. A Human Interface Module
(HIM) is required to perform the Basic Start-Up routine covered in this manual.
The information provided is intended for qualified installers only.
These documents contain additional information concerning related products
from Rockwell Automation.
Resource
PowerFlex 700 Standard Control User Manual, publication
20B-UM001
PowerFlex 700 Vector Control User Manual (v4.001 & up),
publication
20B-UM002
PowerFlex 700 AC Drive Technical Data, publication
20B-TD001
PowerFlex Comm Adapter Manuals, publication
20COMM-UM...
PowerFlex 70 and PowerFlex 700 Reference Manual,
publication
PFLEX-RM001
PowerFlex 70 Enhanced Control and PowerFlex 700 Vector
Control Reference Manual, publication
Wiring and Grounding Guidelines for Pulse Width
Modulated (PWM) AC Drives, publication
Safety Guidelines for the Application, Installation and
Maintenance of Solid State Control, publication
Guarding Against Electrostatic Damage, publication
8000-4.5.2
Product Certifications website,
http://ab.com
You can view or download publications at
http://www.rockwellautomation.com/literature/. To order paper copies of
technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.
Description
Provides detailed information on:
• Parameters and programming
• Faults, alarms, and troubleshooting
This publication provides detailed drive specifications,
option specifications and input protection device ratings.
These publications provide information on configuring,
using, and troubleshooting PowerFlex communication
adapters.
These publications provide detailed application specific
information for programming and configuring the
PowerFlex 700 drive.
PFLEX-RM004
Provides basic information needed to properly wire and
DRIVES-IN001
ground PWM AC drives.
Provides general guidelines for the application,
SGI-1.1
installation, and maintenance of solid-state control.
Provides practices for guarding against Electrostatic
damage (ESD)
Provides declarations of conformity, certificates, and
other certification details.

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Summary of Contents for Allen-Bradley PowerFlex 700

  • Page 1 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 This document explains the 5 BASIC STEPS needed to install and perform a Basic Start-Up of the PowerFlex 700 AC drive. A Human Interface Module (HIM) is required to perform the Basic Start-Up routine covered in this manual.
  • Page 2 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Allen-Bradley Drives Technical Support Use the contacts below for PowerFlex 700 technical support including spare parts information. Online at… By Email at… By Telephone at… www.ab.com/support/abdrives support@drives.ra.rockwell.com 262-512-8176 Documentation in Other User Manuals are available in multiple languages at: http://www.rockwellautomation.com/literature.

  • Page 3: Table Of Contents

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Table of Contents Catalog Number Explanation ..........4 Step 1: Read the Precautions and General Information .

  • Page 4: Catalog Number Explanation

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Catalog Number Explanation Drive Comm Slot Code Type Code Operator Interface Code Network Type PowerFlex 700 Blank Cover ControlNet (Coax) LCD Display, Full Numeric Keypad DeviceNet EtherNet/IP None Voltage Rating Code Voltage Prechg.

  • Page 5: Step 1: Read The Precautions And General Information

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Step 1: Read the Precautions Qualified Personnel and General Information ATTENTION: Allow only qualified personnel familiar with adjustable frequency AC drives and associated machinery to plan or implement the installation, start- up and subsequent maintenance of the system.
  • Page 6 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Product Safety ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures can result in malfunction of the system.

  • Page 7: Emc Compliance

    The General Grounding Requirements page 40 must be followed for CE Compliance. It is strongly recommended that the PowerFlex 700 User Manual, publication 20B-UM002 and the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 be referenced to assure CE EMC compliance.

  • Page 8: Component Locations

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Component Locations Frame 7 DANGER CAUTION HOT SURFACES DANGER RISK OF SHOCK REPLACE AFTER SERVICING TB11 25 AMPERES RMS MAXIMUM ALLEN-BRADLEY MADE IN U.S.A. DANGER RISK OF SHOCK REPLACE AFTER SERVICING...
  • Page 9 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frame 8 DANGER DANGER RISK OF SHOCK REPLACE AFTER SERVICING 8 AMPERES RMS MAXIMUM DANGER RISK OF SHOCK REPLACE AFTER SERVICING TB11 25 AMPERES RMS MAXIMUM Component Component Power Terminals Nameplate...
  • Page 10 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frames 9 DANGER RISK OF SHOCK REPLACE AFTER SERVICING 8 AMPERES RMS MAXIMUM CAUTION DANGER 2 T1 4 T2 6 T3 TB11 25 AMPERES RMS MAXIMUM Component Component Power Terminals DC Bus/Brake Terminals...
  • Page 11 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frame 10 DANGER DANGER DANGER DANGER RISK OF SHOCK REPLACE AFTER SERVICING 8 AMPERES RMS MAXIMUM DANGER RISK OF SHOCK REPLACE AFTER SERVICING TB11 25 AMPERES RMS MAXIMUM DANGER RISK OF SHOCK...

  • Page 12: Step 2: Lifting And Mounting The Drive

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Step 2: Lifting and Mounting ATTENTION: To guard against possible personal injury and/or equipment the Drive damage: • Do Not allow any part of the drive or lifting mechanism to make contact with electrically charged conductors or components.
  • Page 13 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frames 8, 9 and 10 IP00, NEMA/UL Type Open Approximate Frame 8 – 384 kg (847 lbs.) + 47 kg (103 lbs.) for shipping materials Weight Frame 9 – 401 kg (884 lbs.) + 47 kg (103 lbs.) for shipping materials...

  • Page 14: Environment

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Environment Operating Temperatures PowerFlex 700 drives are designed to operate at 0…40 °C ambient. To operate the drive in installations between 41…50 °C, see Table 2 and refer to pages through for exceptions.

  • Page 15: Dimensions

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Dimensions Frame 7 – IP20, NEMA/UL Type 1 514.4 (20.25) 477.3 (18.79) 406.5 (16.00) 440.2 (17.33) 1424.7 (56.01) 1447.8 (57.00) PORT NET A NET B 1498.6 (59.00) Lifting Holes 4 Places 406.7...
  • Page 16 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frame 7 – IP00, NEMA/UL Type Open 509.3 (20.05) 477.3 (18.79) 409.3 (16.11) 440.2 (17.33) DANGER 1419.1 (55.87) 1447.8 CAUTION HOT SURFACES (57.00) 1498.6 (59.00) DANGER RISK OF SHOCK REPLACE AFTER...
  • Page 17 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frame 7 – Flange Mount Cutout 508.0 (20.00) 489.0 (19.25) 127.0 54.1 (5.00) (0.23) (2.13) 477.3 (18.79) Cutout 1084.1 (42.68) Shading indicates approximate size of drive inside enclosure. 1422.4 (56.00) 1095.8 (43.14)
  • Page 18 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frames 8 and 9 – IP20, NEMA/UL Type 1 254.6 (10.02) - 20Bx365, 415, 481 381.7 (15.03) - 20Bx535, 600, 730 898.8 (35.39) - 20Bx365, 415, 481 1025.9 (40.39) - 20Bx535, 600, 730 549.7...
  • Page 19 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frames 8 and 9 – IP00, NEMA/UL Type Open 757.8 (29.83) 145.3 (5.72) Table 612.8 (24.13) 241.0 (9.49) 193.3 (7.61) 549.7 85.5 (3.37) 71.3 (2.81) (21.64) 1524.0 (60.00) 1466.6 (57.74) DANGER DANGER 2283.7...
  • Page 20 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frames 8 and 9 – Converting an IP00 Drive for Flange Mounting DANGER DANGER RISK OF SHOCK REPLACE AFTER SERVICING 8 AMPERES RMS MAXIMUM DANGER RISK OF SHOCK REPLACE AFTER SERVICING...
  • Page 21 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frames 8 and 9 Roll-In – IP00, NEMA/UL Type Open Dimensions are in millimeters and (inches) 1612.4 (63.48) DANGER DANGER RISK OF SHOCK REPLACE AFTER SERVICING DANGER 8 AMPERES RMS MAXIMUM...
  • Page 22 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frames 8 and 9 Roll-In Mounting Considerations Typical Bracket (May require additional anchoring for shipping) Suggested Anchoring Point Typical Fan Location (M10 Hardware Required) (2 Places - 1 Each Door) Alternate Fan Locations Typical Rail Detail 107.4...
  • Page 23 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frames 8 & 9 Flange Mount Cutout 553.3 (21.79) 508.0 (20.00) 152.4 203.2 152.4 22.9 (0.90) (6.00) (8.00) (6.00) 5.6 (0.22) 52.1 (2.05) 20 Places 279.4 (11.00) Dimensions are in millimeters and (inches) 279.4...
  • Page 24 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frame 10 – IP20, NEMA/UL Type 1 AC Input Shown, for DC Input Dimensions use the Inverter (Left) Bay 890.8 (35.07) 2374.0 (93.46) 761.3 507.4 (29.97) (19.98) 1268.7 (49.95) Dimensions are in millimeters and (inches) Approx.
  • Page 25 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frame 10 – IP00, NEMA/UL Type Open AC Input Shown, for DC Input Dimensions use the Inverter (Left) Bay 543.6 (21.40) 591.8 (23.30) 445.8 (17.55) 353.8 (13.93) DANGER DANGER DANGER DANGER...
  • Page 26 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frame 10 – Flange Mount Cutout 508.0 (20.00) 22.5 22.9 32.3 (1.27) 355.6 (14.00) (0.89) (0.90) 39.9 (1.57) 38.1 152.4 152.4 152.4 37.7 7.6 (0.30) (1.50) (6.00) (6.00) (6.00) (1.49) 52.1 (2.05) 381.0 (15.00)
  • Page 27 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frame 10 – Flange Mount Cutout Detail 558.2 (21.98) 543.3 (21.39) 530.8 (20.90) 486.5 (19.15) 425.6 (16.75) 414.7 (16.33) 363.7 (14.32) Fan studs are installed in alternating 343.0 (13.50) directions. “ * ” indicates that the stud points-in, all others point-out.
  • Page 28 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 DC Link Choke – Frame 8 16.0 x 9.7 (0.63 x 0.38) 19.1 (0.75) 4 Places Dimensions are in millimeters and (inches) 217.9 (8.58) 179.8 228.6 (7.08) (9.00) Max. 370.8 (14.60) 396.2 (15.60)

  • Page 29: Step 3: Wire The Drive

    280.7 (11.05) Step 3: Wire the Drive Special Considerations PowerFlex 700 drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes. ATTENTION: To guard against personal injury and/or equipment damage...
  • Page 30 Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001. ATTENTION: To guard against drive damage, PowerFlex 700 drives contain protective MOVs and common mode capacitors that are referenced to ground.

  • Page 31: Cable Types Acceptable For 200

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Cable Types Acceptable for 200…600 Volt Installations A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 foot) for every 10 meters (32.8 feet) of length.

  • Page 32: Single-Phase Input Power - Frame 7 Only

    • Three copper grounds on #10 AWG and smaller. Single-Phase Input Power – Frame 7 Only The PowerFlex 700 drive is typically used with a three-phase input supply. Frame 7 drives have been listed by UL to operate on single-phase input power with the requirement that the output current is derated by 50% (at maximum ambient temperature of 25 °C) of the three-phase ratings.

  • Page 33: Power Terminal Blocks

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Typical Location - Phase Select Jumper 3-PH 1-PH AC Input LINE Precharge TYPE Board SPARE 1 SPARE 2 Table 4 - 380…480 Volt Single-Phase AC Input Ratings 480V Single-Phase AC Input 380…400V Single-Phase AC Input...
  • Page 34 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Terminal Block AC Input DC Input DC– PE R-L1 S-L2 T-L3 U-T1 V-T2 W-T3 Input Output USE 75° COPPER WIRE ONLY TORQUE LARGE TERMINALS TO 10 N-m (87 LB-IN) U-T1 V-T2...

  • Page 35: Fan Circuit Power Supply

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Fan Circuit Power Supply ATTENTION: To avoid a shock hazard, ensure that all power to the drive has been removed before connecting the fan supply. Some drives utilize a fan transformer to power the internal fan(s). This...
  • Page 36 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frame 9 Drive Rating No. of Type Enclosure (120VAC) Fans Connect at … IP00, NEMA/UL Type Open 500 VA Input Requires user supplied 120V AC for cap. bank fan and IP20, NEMA/UL Type 1 500 VA phase monitor.
  • Page 37 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Frame 10 Drive Rating No. of Type Enclosure (120VAC) Fans Connect at … IP00, NEMA/UL Type Open 1000 VA TB9 & 10 Input Requires user supplied 120V AC. See page for TB...

  • Page 38: Additional Frame 10 Wiring Requirement For Ip00 Ac Input Drives

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Additional Frame 10 Wiring Requirement for IP00 AC Input Drives The Inverter and Converter sections of Frame 10 AC Input IP00, NEMA/UL Type Open drives are shipped separately. Once installed, the following connections are required.

  • Page 39: Auxiliary Control Power Supply

    Precharge Enable signal. Consult the factory for additional guidance. ATTENTION: An Auxiliary Control Power Supply Must Not be used with any PowerFlex 700 Standard Control drive or 200/240 Volt Vector Control drive. Using the power supply with these drives causes equipment/component damage.

  • Page 40: General Grounding Requirements

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 General Grounding Requirements The drive Safety Ground - PE must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections must be periodically checked.

  • Page 41: Motor Overload Protection

    NEC article 430.126 (A)(2). UL 508C File E59272. Drive, Fuse & Circuit Breaker Ratings The PowerFlex 700 can be installed with input fuses or an input circuit breaker. National and local industrial safety regulations and/or electrical codes can determine additional requirements for these installations.
  • Page 42 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 400 Volt AC Input Protection Devices Dual Element Time Non-Time Delay Circuit Motor Circuit kW Rating PWM Freq. Temp. Input Ratings Output Amps Delay Fuse Fuse Breaker Protector Drive Catalog Number °C...
  • Page 43 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Notes: Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA.
  • Page 44 Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus. Disconnects: Allen-Bradley Bulletin 1494, 30-400A; 194, 30-400A; or ABB OESA, 600 & 800A; OESL, all sizes. Fuses: Bussmann Type JKS, all sizes; Type 170M, Case Sizes 1, 2 and 3, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory.

  • Page 45: Output Devices

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Output Devices Common mode cores are internal to the drive. For information on output contactors see below. Other devices such as cable terminators and output reactors are discussed in the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001.

  • Page 46: Disconnecting Movs

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Disconnecting MOVs The PowerFlex 700 drive contains protective MOVs referenced to ground (see below). To guard against unstable operation and/or damage, the drive must be properly configured as shown in Table 5 on page...
  • Page 47 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Table 5 - Recommended Power Jumper Configurations MOV/Input Filter Benefits of Correct Configuration on Power Source Type Caps Power Source Type Solid Ground Connected • Reduced electrical noise, • AC fed, solidly grounded •...
  • Page 48 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Jumper Settings and Locations Factory Default Jumper Settings (1) (2) Power Source Type A green/yellow wire connected to a Solid Ground ground stud on the drive chassis. Connect the green/yellow MOV jumper wire to the ground stud on the drive chassis.

  • Page 49: Step 4: I/O Wiring

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Factory Default Jumper Settings (1) (2) Power Source Type A green/yellow wire connected to Solid Ground chassis Connect the green/yellow MOV jumper wire to the chassis. Non-Solid Ground Remove the green/yellow MOV jumper wire from the chassis.
  • Page 50 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Wire Recommendations Min. Insulation Type Wire Type(s) Description Rating Signal Standard Analog Belden 8760/9460 0.750 mm (18AWG), twisted pair, 300V, (1) (2) (3) (or equivalent) 100% shield with drain. 75…90 °C (167…194 °F)
  • Page 51 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 I/O Terminal Designations Signal Description Analog In 1 (–) Isolated , bipolar, differential, ±10V/4-20mA, 11 bit & sign, 88k 320… ohm input impedance. For 4-20mA, a jumper must be installed at Analog In 1 (+) terminals 17 &...

  • Page 52: I/O Wiring Examples

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 I/O Wiring Examples Input/Output Connection Example Required Parameter Changes Potentiometer Unipolar • Adjust Scaling: Speed Reference Parameters 91/92 and 325/326 • View Results: 10k Ohm Pot. Recommended Parameter 002 (2k Ohm Minimum) Joystick Bipolar Speed •...
  • Page 53 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Input/Output Connection Example Required Parameter Changes Analog Output • Configure with Parameter 340 • Select Source Value: ±10V, 0-20 mA Bipolar Parameter 380, [Digital Out1 Sel] +10V Unipolar (shown) + –...

  • Page 54: Hardware Enable Circuitry (Vector Control Only)

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Hardware Enable Circuitry (Vector Control Only) By default, the user can program a digital input as an Enable input. The status of this input is interpreted by drive software. If the application requires the drive to be disabled without software interpretation, a “dedicated”...
  • Page 55 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Encoder Specifications Type: Incremental, dual channel Supply: 12V, 250 mA. 12V, 10 mA minimum inputs isolated with differential transmitter, 250 kHz maximum. Quadrature: 90°, ±27 degrees at 25 degrees C. Duty Cycle:...

  • Page 56: Reference Control

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Reference Control Auto Speed Sources The drive speed command can be obtained from a number of different sources. The source is determined by drive programming and the condition of the Speed Select digital inputs, Auto/Manual digital inputs or reference select bits of a command word.
  • Page 57 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Speed Reference Selection Chart [Digital Inx Select]: PI Exclusive Mode = Default [PI Configuration]: Speed Sel 3 2 1 Pure Reference Trim Drive Ref Rslt Bit 0, Excl Mode = 0...
  • Page 58 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 PLC = Auto, Terminal Block = Manual, with speed reference from the HIM Requires drive firmware v7.001 or greater and a Series B HIM with firmware IMPORTANT v5.004 or greater. A process is run by a PLC when in Auto mode and requires manual control from the terminal block with the speed reference provided by the HIM.

  • Page 59: Step 5: Start-Up Check List

    Drive Status Indicators & DPI Port Locations page 6. When prompted, select a display language. The PowerFlex 700 Start-Up Screen is displayed. 7. Press the Enter key to display the Start-Up Menu. 8. Use the Arrow keys to highlight “2. Basic”.
  • Page 60 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 9. Press the Enter key. Follow the menu by using the Enter key which steps you through the Start-Up routine. The Basic Start-Up routine asks simple questions and prompts you to input required information.
  • Page 61 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 First Powerup Menu Structure English? Français? Español? Italiano? Deutsch? Português? Nederlands? Not Selected Main Menu: Diagnostics Parameter Device Select Memory Storage Start-Up Preferences PowerFlex 700 Start-Up Startup consists of several steps...

  • Page 62: Supplemental Information

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Supplemental Information DC Input (Common Bus) and Precharge Notes The following notes must be read and understood. Important Application Notes 1. If drives without internal precharge are used (Frame 10 700 Hp only), then: a.

  • Page 63: Human Interface Module (Him) Overview

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Human Interface Module (HIM) Overview LCD Display Elements Display Description Direction⎥ Drive Status⎥ Alarm⎥ Auto/Man⎥ Information F-> Power Loss Auto Commanded or Output Frequency Main Menu: Diagnostics Parameter Programming / Monitoring / Troubleshooting...

  • Page 64: Start-Up Routines

    Allows entry of a parameter number for viewing/editing. +/– Start-Up Routines The PowerFlex 700 start up routines allow the user to commission the drive more quickly and accurately. If you have an LCD HIM, two methods are provided. • S.M.A.R.T. Start This routine is accessible by using the “ALT”...
  • Page 65 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 • Assisted Start Up Three levels of Assisted Start Up (Basic, Detailed and Application) aid the user in commissioning the drive asking simple Yes/No or “Enter Data” questions. The user is guided through the Start Up to reduce the amount of time necessary to get the drive “up and running.”...
  • Page 66 Running S.M.A.R.T. Start During a Start Up, the majority of applications require changes to only a few parameters. The LCD HIM on a PowerFlex 700 drive offers S.M.A.R.T. start, which displays the most commonly changed parameters. With these parameters, you can set the following functions:...
  • Page 67 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Running an Assisted Start Up IMPORTANT This start-up routine requires an LCD HIM. The Assisted start-up routine prompts you to input required information. Access Assisted Start Up by selecting “Start Up” from the Main Menu.

  • Page 68: Drive Status Indicators & Dpi Port Locations

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Drive Status Indicators & DPI Port Locations Important: Verify metal ground tab is bent 90° and is under the adapter before tightening screw. After tightening the screw, verify TB11 25 AMPERES RMS...
  • Page 69 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 AC Precharge Board LED Indications The LEDs are above the “Line Type” jumper shown on page Name Color State Description Power Green Steady Indicates when precharge board power supply is operational...

  • Page 70: Common I/O Programming Changes

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Common I/O Programming Changes Your application needs may require changing parameters from their factory default settings. Speed Reference A Change Speed Reference A from Analog In 2 to Analog In 1 to connect an external potentiometer.

  • Page 71: Troubleshooting

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Troubleshooting For a complete listing of Faults and Alarms, refer to the PowerFlex 700 User Manual. Table 6 - Abbreviated Fault Listing Fault Description Action Auxiliary Auxiliary input interlock is open.
  • Page 72 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Table 7 - Abbreviated Alarm Listing Alarm Description Dig In Digital input functions are in conflict. Combinations marked with a “ ” will cause an alarm. ConflictA Acc2/Dec2 Accel 2 Decel 2...

  • Page 73: Common Symptoms And Corrective Actions

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Common Symptoms and Corrective Actions Drive does not Start from Start or Run Inputs wired to the terminal block. Cause(s) Indication Corrective Action Drive is Faulted Flashing red status light • Clear fault.
  • Page 74 PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Motor and/or drive will not accelerate to commanded speed. Cause(s) Indication Corrective Action Acceleration time is excessive. None Reprogram [Accel Time x]. Excess load or short acceleration times None Check [Drive Status 2], bit 10 to see if the force the drive into current limit, drive is in Current Limit.

  • Page 75: Manually Clearing Faults

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10 Manually Clearing Faults Step Key(s) 1. Press Esc to acknowledge the fault. The fault information is removed so that you can use the Human Interface Module (HIM). 2. Address the condition that caused the fault.
  • Page 76 U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, E-mail: support@drives.ra.rockwell.com Online: www.ab.com/support/abdrives PN-208994 Allen-Bradley, Rockwell Software, Rockwell Automation, PowerFlex, RSLinx, DriveExplorer, DriveExecutive, ControlFLASH, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Publication 20B-IN014H-EN-P - June 2013...

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