1. Manuals
  2. Brands
  3. Allen-Bradley Manuals
  4. Controller
  5. powerflex 700
  6. Installation instructions manual

Allen-Bradley PowerFlex 700 Installation Instructions Manual

Adjustable frequency ac drive – frames 0...6
Hide thumbs Also See for PowerFlex 700:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Reference Manual, Instruction and Installation Manual
Installation Instructions
PowerFlex 700 Adjustable Frequency AC Drive – Frames 0...6
0.37...132 kW (0.5...200 Hp)
Additional Resources
This document explains the 5 BASIC STEPS needed to install and perform a
Basic Start-Up of the PowerFlex 700 (Series A or B) AC drive. A Human
Interface Module (HIM) is required to perform the Basic Start-Up routine
covered in this manual.
The information provided is intended for qualified installers only.
These documents contain additional information concerning related products
from Rockwell Automation.
Resource
PowerFlex 700 Standard Control User Manual, publication
20B-UM001
PowerFlex 700 Vector Control User Manual (v4.001 & up),
publication
20B-UM002
PowerFlex 700 AC Drive Technical Data, publication
20B-TD001
PowerFlex Comm Adapter Manuals, publication
20COMM-UM...
PowerFlex 70 and PowerFlex 700 Reference Manual,
publication
PFLEX-RM001
PowerFlex 70 Enhanced Control and PowerFlex 700 Vector
Control Reference Manual, publication
Wiring and Grounding Guidelines for Pulse Width
Modulated (PWM) AC Drives, publication
Safety Guidelines for the Application, Installation and
Maintenance of Solid State Control, publication
Guarding Against Electrostatic Damage, publication
8000-4.5.2
Product Certifications website,
http://ab.com
You can view or download publications at
http://www.rockwellautomation.com/literature/. To order paper copies of
technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.
Description
Provides detailed information on:
• Parameters and programming
• Faults, alarms, and troubleshooting
This publication provides detailed drive specifications,
option specifications and input protection device ratings.
These publications provide information on configuring,
using, and troubleshooting PowerFlex communication
adapters.
These publications provide detailed application specific
information for programming and configuring the
PowerFlex 700 drive.
PFLEX-RM004
Provides basic information needed to properly wire and
DRIVES-IN001
ground PWM AC drives.
Provides general guidelines for the application,
SGI-1.1
installation, and maintenance of solid-state control.
Provides practices for guarding against Electrostatic
damage (ESD)
Provides declarations of conformity, certificates, and
other certification details.

Advertisement

Table of Contents
loading

Related Manuals for Allen-Bradley PowerFlex 700

Summary of Contents for Allen-Bradley PowerFlex 700

  • Page 1 0.37…132 kW (0.5…200 Hp) This document explains the 5 BASIC STEPS needed to install and perform a Basic Start-Up of the PowerFlex 700 (Series A or B) AC drive. A Human Interface Module (HIM) is required to perform the Basic Start-Up routine covered in this manual.
  • Page 2 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Allen-Bradley Drives Technical Support Use the contacts below for PowerFlex 700 technical support including spare parts information. Online at… By Email at… By Telephone at… www.ab.com/support/abdrives support@drives.ra.rockwell.com 262-512-8176 Installation Instructions in...

  • Page 3: Table Of Contents

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Table of Contents Catalog Number Explanation ..........4 Step 1: Read the Precautions and General Information .

  • Page 4: Catalog Number Explanation

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Catalog Number Explanation Drive Comm Slot Code Type Code Operator Interface Code Network Type PowerFlex 700 Blank Cover ControlNet (Coax) LCD Display, Full Numeric Keypad DeviceNet Remote (Panel Mount), IP66, NEMA/UL EtherNet/IP ♦...

  • Page 5: Step 1: Read The Precautions And General Information

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Step 1: Read the Precautions Qualified Personnel and General Information ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery must plan or implement the installation, start- up and subsequent maintenance of the system. Failure to comply can result in personal injury and/or equipment damage.
  • Page 6 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Product Safety ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures can result in malfunction of the system.

  • Page 7: Emc Instructions

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 EMC Instructions CE Conformity Conformity with the Low Voltage (LV) Directive and Electromagnetic Compatibility (EMC) Directive has been demonstrated by using harmonized European Norm (EN) standards published in the Official Journal of the European Communities.
  • Page 8 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Essential Requirements for CE Compliance Conditions 1…6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3. 1. Standard PowerFlex 700 CE compatible Drive. 2. Review important precautions/attention statements throughout this publication and the User Manual before installing the drive.

  • Page 9: Step 2: Mount The Drive

    Remove front cover (see above), gently tap/slide panel up and out. Environment Operating Temperatures PowerFlex 700 drives are designed to operate at 0 to 40 °C ambient. To operate the drive in installations between 41 and 50 °C (106…122 °F), see Table 2...

  • Page 10: Minimum Mounting Clearances

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Table 2 - Acceptable Surrounding Air Temperature & Required Actions Enclosure Rating Temperature Range Drive IP20, NEMA/UL Type 1 0…40 °C (0…104 °F) Frames 0…4, All Ratings (with Top Label) 0…50 °C (0…122 °F) Frames 5…6, Most Ratings...

  • Page 11: Dimensions

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Dimensions Frames 0…3 – IP20, NEMA/UL Type 1 15.0 (0.59) Frame 0 Shown Weight kg (lbs.) 5.8 (0.23) dia. Drive & Drive Packaging 110.0 (4.33) 336.0 (13.23) 200.0 (7.87) 80.0 (3.15) 320.0 (12.60) 5.22 (11.5)
  • Page 12 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Frame 4 – IP20, NEMA/UL Type 1 220.0 (8.66) 15.0 (0.59) 192.0 (7.56) 7.0 (0.28) dia. 201.7 (7.94) Dimensions are in millimeters and (inches) 758.8 (29.87) 738.2 (29.06) 7.0 (0.28) x 3 Lifting Holes x 4 (0.31)
  • Page 13 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Frame 5 – IP20, NEMA/UL Type 1 6.5 (0.26) 15.0 (0.59) 308.9 (12.16) 259.1 (10.20) 37.6 (1.48) 225.0 (8.86) 275.4 (10.84) 689.6 (27.15) 644.5 617.0 (25.37) (24.29) 625.0 (24.61) CAUTION HOT surfaces can cause severe burns...
  • Page 14 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Frame 5 – IP54, NEMA Type 12 Standalone (400…690V drives only) 609.6 (24.00) 25.4 (1.00) 558.8 (22.00) 105.5 (4.15) 1543.0 ±1.5 (62.75 ±0.06) Outlet 1574.8 (62.00) DANGER REMOTE SOURCE(S) OF POWER.
  • Page 15 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Frame 5 – IP54, NEMA Type 12 Flange Mount (400…690V drives only) 500.0 (19.69) 219.5 (8.64) 196.5 (7.74) 12.7 (0.50) Dia. Lifting Holes x 4 11.0 (0.43) 478.0 (18.82) Outlet 1061.0 (41.77)
  • Page 16 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Frame 5 – Flange Mount Cutout 4.00 (0.157) Dia. x 40, minimum 14 GA. (1.9) steel mounting surface. Deburr Pilot Holes and Drive Cutout. 10.0 458.0 (18.03) (0.39) 1039.0 (40.91) 1026.5 (40.41) 948.5 (37.34)
  • Page 17 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Frame 6 – IP20, NEMA/UL Type 1 403.9 (15.90) 8.5 (0.33) 360.6 (14.20) 300.0 (11.81) 49.6 (1.95) 275.5 (10.85) 18.0 (0.71) 850.0 (33.46) 825.0 (32.48) 126.3 Old Style Junction Box Lifting Holes x 4 13.5...
  • Page 18 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Frame 6 – IP54, NEMA Type 12 Standalone (400…690V drives only) 711.3 (28.00) 24.1 (0.90) 663.1 (26.10) 123.6 (4.90) 1828.8 (72.00) 1795.2 (70.70) 1279.5 (50.40) 283.3 (11.20) 12.7 (0.50) Dia. 16.8 (0.66) 13.5 (0.53) Dia.
  • Page 19 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Frame 6 – IP54, NEMA Type 12 Flange Mount (400…690V drives only) 584.0 (23.00) 556.0 (21.90) 201.0 (7.90) 14.0 (0.60) 105.8 (4.17) 1100.0 (43.30) 1078.0 (42.40) 763.3 (30.0) 137.2 127.3 OUTPUT USE 75C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M) (5.00)
  • Page 20 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Frame 6 – Flange Mount Cutout 4.00 (0.157) Dia. x 44, minimum 14 GA. (1.9) steel mounting surface. Deburr pilot holes and drive cutout. 12.0 532.0 (0.50) (20.90) 1078.0 (42.40) 1043.0 (41.10) 971.0 (38.20)

  • Page 21: Step 3: Wire The Drive - Power

    Step 3: Wire the Drive – Special Considerations Power PowerFlex 700 drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes. ATTENTION: To guard against personal injury and/or equipment damage...

  • Page 22: Cable Types Acceptable For 200

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 ATTENTION: National Codes and standards (NEC, VDE, BSI etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices.
  • Page 23 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Shielded/Armored Cable Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive. Strong consideration for shielded cable must be...

  • Page 24: Single-Phase Input Power

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Single-Phase Input Power The PowerFlex 700 drive is typically used with a three-phase input supply. Single- phase operation is possible with output current derated by 50% (at maximum ambient temperature of 25 °C) of the three-phase ratings. Refer to tables through 6.
  • Page 25 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Table 5 - 380…480 Volt Single-Phase AC Input Ratings 480V Single-Phase AC Input 380…400V Single-Phase AC Input Three-Phase Three-Phase Drive Drive Output Output Temp. Catalog Input Catalog Input Number Rating Amps...

  • Page 26: Selecting/Verifying Fan Voltage (Frames 5

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Selecting/Verifying Fan Voltage (Frames 5…6 Only) ATTENTION: To avoid a shock hazard, ensure that all power to the drive has been removed before performing the following. Frames 5 & 6 utilize a fan transformer to power the internal fan(s). This...

  • Page 27: Auxiliary Control Power Supply

    Precharge Enable signal. Consult the factory for additional guidance. ATTENTION: An Auxiliary Control Power Supply Must Not be used with any PowerFlex 700 Standard Control drive or 200/240 Volt Vector Control drive. Using the power supply with these drives causes equipment/component damage.

  • Page 28: Power Terminal Blocks

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Power Terminal Blocks Wire Size Range Torque No. Name Frame Description Maximum Minimum Maximum Recommended Power 0…1 Input power and 4.0 mm 0.5 mm 1.7 N•m 0.8 N•m Terminal motor connections...
  • Page 29 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Typical Terminal Block Location DANGER Optional Communications Use 75C Wire Only Optional Module #10-#14 AWG Communications Torque to 7 in-lbs Module WIRE STRIP DC– 75C Cu Wire 6 AWG [10MM 2 ] Max.
  • Page 30 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Terminal Block Details Frame Power Terminal Blocks 0…1 Notes: Shaded BR1 & BR2 Terminals are only present on drives ordered with the Brake Option. DC– Precharge Resistor Fuse – DCT12-2 (DC input drives w/precharge only)

  • Page 31: Power And Ground Wiring

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Terminal Description Notes DC Brake (+) DB Resistor Connection - Important: Only one DB resistor can be used with Frames DC Brake (–) 0…3. Connecting an internal & external resistor could cause damage.

  • Page 32: Motor Overload Protection

    Drives with Vector Control PowerFlex 700 drives with vector control, identified by a C or D in position 15 of the catalog number, provide class 10 motor overload protection according to NEC article 430 and motor over-temperature protection according to NEC article 430.126 (A) (2).

  • Page 33: Drive, Fuse & Circuit Breaker Ratings

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Drive, Fuse & Circuit Breaker Ratings The PowerFlex 700 can be installed with input fuses or an input circuit breaker. National and local industrial safety regulations and/or electrical codes can determine additional requirements for these installations.
  • Page 34 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 208 Volt AC Input Protection Devices Dual Element Circuit Motor Temp. Input Time Delay Non-Time Delay Breaker Circuit 140M Motor Protector with Adjustable Current (11) (5)(6) Rating Freq. Ratings Output Amps...
  • Page 35 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 400 Volt AC Input Protection Devices Motor Circuit Circuit Input Dual Element Non-Time Delay Breaker Protector 140M Motor Protector with Adjustable Current (5)(6) Rating Freq. Temp. Ratings Output Amps Time Delay Fuse...
  • Page 36 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 480 Volt AC Input Protection Devices Motor Circuit Circuit Input Dual Element Non-Time Delay Breaker Protector 140M Motor Protector with Adjustable Current (5)(6) Rating Freq. Temp. Ratings Output Amps Time Delay Fuse...
  • Page 37 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 (13) 600 Volt AC Input Protection Devices Dual Element Circuit Motor Temp. Input Time Delay Non-Time Delay Breaker Circuit 140M Motor Protector with Adjustable Current (11) (5)(6) Rating Freq. Ratings Output Amps...
  • Page 38 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Notes Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA.
  • Page 39 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 540 Volt DC Input Protection Devices Temp. Input kW Rating Freq. Ratings Output Amps Drive Catalog Non-Time Delay (2) (11) Number °C Amps Cont. 1 Min. 3 Sec. Fuse Fuse 20BC1P3 0.37...
  • Page 40 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 650 Volt DC Input Protection Devices Temp. DC Input Hp Rating Freq. Ratings Output Amps Drive Catalog Non-Time Delay (2) (11) Number °C Amps Cont. 1 Min. 3 Sec. Fuse Fuse 20BD1P1 0.33...

  • Page 41: Output Devices

    Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus. Disconnects: Allen-Bradley Bulletin 1494, 30-400A; 194, 30-400A; or ABB OESA, 600 & 800A; OESL, all sizes. Fuses: Bussmann Type JKS, all sizes; Type 170M, Case Sizes 1, 2 and 3, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory.

  • Page 42: Using Input/Output Contactors

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Using Input/Output Contactors Input Contactor Precautions ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage.

  • Page 43: Disconnecting Movs And Common Mode Capacitors

    T/L3 DC– Jumper-Wire Jumper-Wire All PowerFlex 700 drives are shipped with the DC bus common mode capacitors IMPORTANT referenced to ground. Before proceeding, ensure that all power to the drive has been removed. ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery must perform maintenance/repair of the system.
  • Page 44 Jumper Installation, Removal and Storage PowerFlex 700 drives utilize plug-in style jumpers and jumper wires. Most drives have a jumper storage area inside the front cover. Store extra jumpers or jumpers that have been removed in this location for use at a later time.
  • Page 45 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Drive Identification Refer to the drive nameplate and locate Voltage Code Series the “Voltage Code, ” “Current Rating, ” Current Rating UL Type “Frame, ” and “UL Type” (Frames 5…6). Cat No. 20B...
  • Page 46 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Factory Default Jumper Settings MOV/Input DC Bus Common (1) (2) Filter Caps Mode Caps Power Source Type 3…4 All Drives (continued) B…E PE_MOV PE-CAP Solid Ground Installed Installed • Verify that jumpers are installed at the “PE_CAP”...
  • Page 47 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Factory Default Jumper Settings MOV/Input DC Bus Common (1) (2) Filter Caps Mode Caps Power Source Type IP20, NEMA/UL Type 1 and Open Drives (continued) Two green/yellow Green/yellow wire to Solid Ground...
  • Page 48 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Factory Default Jumper Settings MOV/Input DC Bus Common (1) (2) Filter Caps Mode Caps Power Source Type IP54, NEMA Type 12 Drives Two green/yellow Green/yellow wire is Solid Ground wires connected connected to ground 1.
  • Page 49 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Factory Default Jumper Settings MOV/Input DC Bus Common (1) (2) Filter Caps Mode Caps Power Source Type IP54, NEMA Type 12 Drives (continued) Two green/yellow Green/yellow wire to Solid Ground wires connected CM Cap Board is 1.
  • Page 50 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Factory Default Jumper Settings MOV/Input DC Bus Common (1) (2) Filter Caps Mode Caps Power Source Type IP20, NEMA/UL Type 1 and Open Drives Two green/yellow Green/yellow wire to Solid Ground...
  • Page 51 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Factory Default Jumper Settings MOV/Input DC Bus Common (1) (2) Filter Caps Mode Caps Power Source Type IP20, NEMA/UL Type 1 and Open Drives (continued) Two green/yellow Green/yellow wire to Solid Ground...

  • Page 52: Step 4: I/O Wiring

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Step 4: I/O Wiring Important points to remember about I/O wiring: • Use Copper wire only. Wire gauge requirements and recommendations are based on 75 degrees C. Do not reduce wire gauge when using higher temperature wire.

  • Page 53: I/O Terminals

    I/O Terminals The figure below shows the I/O Control Cassette and terminal block locations. The cassette provides a mounting point for the various PowerFlex 700 I/O options. To remove the cassette, follow the steps below. Cassette removal is similar for all frames (Frame 0 drive shown).
  • Page 54 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Vector Control Option I/O Terminal Designations Factory Related No. Signal Default Description Param. Analog In 1 (–) Isolated , bipolar, differential, ±10V/0-20 mA, 11 320 - bit & sign. For 0-20 mA, a jumper must be installed at Analog In 1 (+) terminals 17 &...
  • Page 55 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Standard Control Option I/O Terminal Designations Factory Related No. Signal Default Description Param. Anlg Volts In 1 (–) Isolated , bipolar, differential, ±10V, 11 bit & sign, 320 - 88k ohm input impedance.

  • Page 56: I/O Wiring Examples

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 I/O Wiring Examples Input/Output Connection Example Required Parameter Changes Potentiometer Unipolar • Adjust Scaling: Parameters 91/92 and 325/326 Speed Reference 10k Ohm Pot. Recommended • View Results: Parameter 002 (2k Ohm Minimum) Joystick Bipolar Speed •...

  • Page 57: Hardware Enable Circuitry (Vector Control Only)

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Input/Output Connection Example Required Parameter Changes 2-Wire Control • Set Digital Input:#1: Neutral/ 115V/ Common +24V Parameter 361 = “8, Run Forward” Reversing External supply • Set Digital Input #2: Run Fwd.

  • Page 58: Encoder Interface Option (Vector Control Only)

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Encoder Interface Option (Vector Control Only) Encoder Terminal Designations Description See “Detail” on +12V DC Power Internal power source page 53 250 mA. +12V DC Return (Common) Encoder Z (NOT) Pulse, marker or registration input.

  • Page 59: Reference Control

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Sample Encoder Wiring Connection Example Connection Example Encoder Power Encoder Power +12V DC (250 mA) –Internal Drive –External Common Power Power Source SHLD to SHLD Internal (drive) External Power 12V DC,...
  • Page 60 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Changing Speed Sources The selection of the active Speed Reference can be made through digital inputs, DPI command, jog button or Auto/Manual HIM operation. Torque Reference Source The torque reference is normally supplied by an analog input or network reference.
  • Page 61 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 PLC = Auto, Terminal Block = Manual A process is run by a PLC when in Auto mode and requires manual control from an analog potentiometer wired to the drive terminal block. The auto speed reference is issued by the PLC through a communications module installed in the drive.

  • Page 62: Step 5: Start-Up Check List

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 • Attain Manual Control – Close the digital input. With the input closed, the speed command comes from the HIM. • Release to Auto Control – Open the digital input. With the input open, the speed command returns to the PLC.
  • Page 63 If the STS LED is not flashing green at this point, refer to Drive Status Indicators page 6. When prompted, select a display language. The PowerFlex 700 Start-Up Screen displays. 7. Press the Enter key to display the Start-Up Menu. 8. Use the Arrow keys to highlight “2. Basic”.
  • Page 64 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 First Powerup Menu Structure English? Français? Español? Italiano? Deutsch? Português? Nederlands? Not Selected Main Menu: Diagnostics Parameter Device Select Memory Storage Start-Up Preferences PowerFlex 700 Start-Up Startup consists of several steps...

  • Page 65: Supplemental Information

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Supplemental Information Using PowerFlex Drives w/Regen Units If a Regenerative unit (for example, 1336 REGEN) is used as a bus supply or brake, the common mode capacitors must be disconnected as described on...

  • Page 66: Human Interface Module (Him) Overview

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Human Interface Module (HIM) Overview LCD Display Elements Display Description F-> Power Loss Auto Direction⎥ Drive Status⎥ Alarm⎥ Auto/Man⎥ Information Commanded or Output Frequency Main Menu: Diagnostics Parameter Programming / Monitoring / Troubleshooting...

  • Page 67: Start-Up Routines

    Allows entry of a parameter number for viewing/editing. +/– Start-Up Routines The PowerFlex 700 start up routines allow the user to commission the drive more quickly and accurately. If you have an LCD HIM, two methods are provided. • S.M.A.R.T. Start This routine is accessible by using the “ALT”...
  • Page 68 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 • Assisted Start Up Three levels of Assisted Start Up (Basic, Detailed and Application) aid the user in commissioning the drive asking simple Yes/No or “Enter Data” questions. The user is guided through the Start Up to reduce the amount of time necessary to get the drive “up and running.”...
  • Page 69 Running S.M.A.R.T. Start During a Start Up, the majority of applications require changes to a few parameters. The LCD HIM on a PowerFlex 700 drive offers S.M.A.R.T. start, which displays the most commonly changed parameters. With these parameters, you can set the following functions:...

  • Page 70: Drive Status Indicators

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Running an Assisted Start Up IMPORTANT This start-up routine requires an LCD HIM. The Assisted start-up routine prompts you to input required information. Access Assisted Start Up by selecting “Start Up” from the Main Menu.

  • Page 71: Common I/O Programming Changes

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Common I/O Programming Changes Your application needs may require changing parameters from their factory default settings. Speed Reference A Change Speed Reference A from Analog In 2 to Analog In 1 to connect an external potentiometer.

  • Page 72: Troubleshooting

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Troubleshooting For a complete listing of Faults and Alarms, refer to the PowerFlex 700 User Manual, publication 20B-UM002. Table 10 - Abbreviated Fault Listing Fault Description Action Auxiliary Auxiliary input interlock is open.
  • Page 73 Example: If [TB Man Ref Sel] is reprogrammed to “Analog In 2,” all of the factory default uses for “Analog In 2” must be reprogrammed (such as parameters 90, 117, 128 and 179). Refer to the Auto/Manual Examples section of the PowerFlex 700 User Manual. To correct: •...

  • Page 74: Common Symptoms And Corrective Actions

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Common Symptoms and Corrective Actions Drive does not Start from Start or Run Inputs wired to the terminal block. Cause(s) Indication Corrective Action Drive is Faulted Flashing red status Clear fault.
  • Page 75 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Motor and/or drive do not accelerate to commanded speed. Cause(s) Indication Corrective Action Acceleration time is excessive. None Reprogram [Accel Time x]. Excess load or short acceleration times force None Check [Drive Status 2], bit 10 to see if the the drive into current limit, slowing or drive is in Current Limit.

  • Page 76: Manually Clearing Faults

    PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Manually Clearing Faults Step Key(s) 1. Press Esc to acknowledge the fault. The fault information is removed so that you can use the Human Interface Module (HIM). 2. Address the condition that caused the fault.
  • Page 77 PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 Notes: Rockwell Automation Publication 20B-IN019E-EN-P - July 2013...
  • Page 78 U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, E-mail: support@drives.ra.rockwell.com Online: www.ab.com/support/abdrives PN-211781 Allen-Bradley, Rockwell Software, Rockwell Automation, PowerFlex, RSLinx, DriveExplorer, DriveExecutive, ControlFLASH, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Publication 20B-IN019E-EN-P - July 2013...

Table of Contents