Falcon G2102 Installation And Servicing Instructions

Falcon G2102 Installation And Servicing Instructions

Forced convection oven

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G2102 FORCED
CONVECTION OVEN RANGE
G2112 FORCED
CONVECTION OVEN (May 2010)
INSTALLATION and SERVICING INSTRUCTIONS
These appliances must be installed and serviced by a competent person as stipulated by the Gas Safety
(Installation & Use) Regulations.
IMPORTANT
The installer must ensure that the installation of the appliance is in conformity with these instructions and National
Regulations in force at the time of installation. Particular attention MUST be paid to –
BS7671 I.E.E. Wiring Regulations
Gas Safety (Installation & Use) Regulations
Local and National Building Regulations
Detailed recommendations are contained in Institute of Gas Engineers published documents :
IGE/ UP/ 1, IGE/ UP/ 2
BS6173 and BS5440
The appliances have been CE-marked on the basis of compliance with the Gas Appliance Directive, EMC and Low
Voltage Directive for the Countries, Gas Types, Gas Pressures and voltages as stated on the Data Plate.
WARNING - TO PREVENT SHOCKS, ALL APPLIANCE MUST BE EARTHED
On completion of the installation, these instructions should be left with the Engineer-in-Charge for reference during
servicing. Further to this, The Users Instructions should be handed over to the User, having had a demonstration of
the operation and cleaning of the appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING
THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED
FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
In order to obtain maximum performance from this unit we would recommend that a Maintenance Contract be
arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out adjustments and repairs. A
quotation will be given upon request to the contact numbers below.
Falcon Foodservice Equipment
Head Office and Works
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
Serviceline
PHONE : 01438 363 000
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement parts in a safe manner, via a
licensed waste handler.
Units are designed to be dismantled easily and recycling of all material is encouraged
whenever practicable.
Electricity At Work Regulations
Health And Safety At Work etc. Act
Fire Precautions Act
T100732 Ref.5

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Summary of Contents for Falcon G2102

  • Page 1 G2102 FORCED CONVECTION OVEN RANGE G2112 FORCED CONVECTION OVEN (May 2010) INSTALLATION and SERVICING INSTRUCTIONS These appliances must be installed and serviced by a competent person as stipulated by the Gas Safety (Installation & Use) Regulations. IMPORTANT The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the time of installation.
  • Page 2 Warranty Policy Shortlist Warranty does not cover :- Correcting faults caused by incorrect installation of a product. Where an engineer cannot gain access to a site or a product. Repeat commission visits. Replacement of any parts where damage has been caused by misuse. Engineer waiting time will be chargeable.
  • Page 3: Section 1 - Installation

    UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER 1.1 MODEL NUMBERS, NETT WEIGHTS and DIMENSIONS MODEL WIDTH DEPTH HEIGHT WEIGHT G2102 RANGE G2112 OVEN 1310 ON STAND G2112/2 1465 DOUBLE TIER G2112 OVEN ON LEGS 1.2 SITING...
  • Page 4: Gas Supply

    IGE/UP/1. Note The G2102 open top range is supplied complete with the necessary pipework for linking oven and open top burner sections. The governor necessary for open top burners is incorporated in this pipework for Natural Gas operation, and an extra governor must not be fitted to any of these appliances.
  • Page 5: Gas Pressure

    SECTION 2 - ASSEMBLY and COMMISSIONING 2. 1 ASSEMBLY 2.1.1 G2102 Open Top Range a) Unpack unit, open oven doors and remove inter-connecting pipework (and governor on natural gas appliances) from inside.
  • Page 6 5. Manoeuvre oven and stand into desired location and level by turning lower part of the feet. 6. Connect to gas and electrical supplies as detailed in Sections 1.4 and 1.5. FIGURE 1. 2.1.4. G2112/2 Two Tier Oven (See Figure 2) These units are marked as TOP and BOTTOM ovens before leaving the factory.
  • Page 7: Pre-Commissioning Check

    Figure 2. 2.1.5 Assembly of Splashplate and Plate Shelf (See Figure 3) a) Fix as per instructions supplied with kit. 2.2 CONNECTION TO A GAS SUPPLY The gas supply piping and connection to unit must be installed in accordance with the various regulations listed on front page of this document.
  • Page 8 b) Oven burner is controlled by a two stage multifunctional control. Pressure should pause for a brief period at an intermediate level (oven ignition pressure) before attaining burner operating pressure. Refer to Section 1.9 for these settings. If adjustment is necessary, refer to Sections 2.5.4 to 2.5.6 c) Switch off appliance by pressing OFF button on gas control valve and turn off electricity supply at mains.
  • Page 9 Thermocouple connection Pilot connection (behind) (behind) Inlet pressure test point Main burner button Pilot adjustment step adjustment Off button Reg Adjustment Pilot button Outlet pressure Test point No Pr Figure 3. 2.5.5 MFC Set-Up Procedure (Natural Gas) 1. Remove screw from outlet test point and connect gauge. 2.
  • Page 10: Section 3 - Servicing And Conversion

    ALWAYS CHECK FOR GAS SOUNDNESS! 3.1 GAS CONVERSION CHECK LIST For conversion to NATURAL GAS, add correct external governor for G2102 hob and set the burner pressure on OT manifold. Refer to Setion 2.5.1. For conversion to PROPANE GAS, remove external governor from G2102 hob gas circuit.
  • Page 11: Gas Controls

    When fitting a replacement control valve, transfer gas fittings and fixing bracket from old control to new. Set adjustment of replacement valve as detailed in Sections 2.5.4, 2.5.5 and 2.5.6. 3.3.2 To Remove Open Top Gas Taps (G2102 only) Remove hob control panel and hob. Refer to Sections 3.2.2 and 3.2.3.
  • Page 12 3.4.2 Open Top Thermocouple (G2102 only) Remove hob as detailed in Section 3.2.3. Remove nut securing thermocouple to burner support bracket and pull thermocouple through support bracket from underside. Undo thermocouple connection at FFD section of gas tap and carefully remove thermocouple from hob. Repeat for all hob burners.
  • Page 13: Oven Door Switch

    Place extended socket down main burner body centre. Undo and carefully remove injector. Replace in reverse order. 3.9 OPEN TOP PRESSURE GOVERNOR (G2102 Only) The type of governor used is maintenance free. Check that blue dust cap for the vent is fitted and in good repair. This will protect the breather hole.
  • Page 14: Oven Light Push Button

    3.15 NEONS Open oven control panel as detailed in Section 3.2.1. Disconnect wiring and push neon out of location. Replace in reverse order. 3.16 OVEN LIGHT PUSH BUTTON Open oven control panel as detailed in Section 3.2.1. Remove push-on connectors at rear. Undo rear fixing nut and remove.
  • Page 15: Section 4 - Spares

    SECTION 4 – SPARES When ordering any spare parts always quote the appliance type and serial number. This information will be found on the data plate attached to the side of the control compartment. A short list of spare parts is included in the user manual.
  • Page 16 G2112/2102 Wiring Diagram...

This manual is also suitable for:

G2112

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