Eaton COOPER POWER SERIES Installation And Operation Instruction Manual
Eaton COOPER POWER SERIES Installation And Operation Instruction Manual

Eaton COOPER POWER SERIES Installation And Operation Instruction Manual

Capacitor bank control
Table of Contents

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Energy Automation Solutions
MN916001EN
MN916001EN
CBC-8000 capacitor bank control installation and operation
instructions
Effective October 2018
New Information
COOPER POWER
Effective October 2018
Supersedes October 2016
SERIES

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Summary of Contents for Eaton COOPER POWER SERIES

  • Page 1 COOPER POWER Energy Automation Solutions SERIES Effective October 2018 MN916001EN Supersedes October 2016 MN916001EN CBC-8000 capacitor bank control installation and operation instructions Effective October 2018 New Information...
  • Page 2 Corporation’s (“Eaton”) experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.
  • Page 3: Table Of Contents

    Storm trapper installation ........Eaton’s Cooper Power series junction box installation ....
  • Page 4 Factory-authorized service centers ........CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com/cooperpowerseries...
  • Page 5 CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com/cooperpowerseries...
  • Page 6 CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com/cooperpowerseries...
  • Page 7: Product Information

    Weight 9 lbs (4.08 kg) without mounting hardware Enclosure Meets or exceeds UL 746C ultraviolet light exposure and water resistance testing Fuse rating Eaton fuse style FNM-10 (10 A) CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 8: Cbc-8000 Capacitor Bank Control Description

    A door sensor provides SCADA notification and timestamps each time the control door is opened and closed. The physical door contact, wiring and circuitry are all securely contained inside the enclosure to prevent tampering. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 9: Door Latch

    LCD display to revert to the root menu after 5 enclosure. Adding a cable security sleeve to your control will minutes of inactivity. help prevent unauthorized personnel from disconnecting the DIN connector and cable. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 10: Programming Panel

    • Scroll to the next item up on the current Menu level. • If already at the first item of the current Menu level, return to the last item of the current Menu. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 11 Figure 8 on page 6, provides a USB connection to a personal computer. This port is used for accessing the control with the ProView NXG software. All settings, metering, alarms, and events are available from this port. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 12: Operating Panel

    Figure 9. TRIP button. • Row 1 – Mode of Operation: Manual, Remote, Auto • Row 2 – Neutral Lockout Reset, Tracking, Alarms • Row 3 – Reserved for future use CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 13 Manual mode. overvoltage or undervoltage condition. The LED for the TRACKING button will illuminate when this button is pressed. Entering Function Code 63 is equivalent to pressing the TRACKING button. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 14: Control Features

    Note: The REMOTE LED illuminates when the control is in remote or automatic control operation, the delay time is remote operating mode. stopped and the pending operation is canceled. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 15: Automatic Mode

    OV track time and UV sensor input current value and whether or not it is outside track time, which are in seconds. of the current threshold for a configurable period of time. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 16 Off time, the control opens the capacitor bank it • Trip below – Perform a trip operation when the sensor remains open until the local time reaches the On time. input value is below the threshold. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 17 LED on the NEUTRAL LOCKOUT RESET Figure 12. Capacitor banks with 3-phase line voltage/ button will no longer be illuminated. current sensors. Figure 13. Neutral current sensor. 3-Phase Line Voltage/ Current Sensors Capacitor Banks CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 18 (e.g., a blown Communications Loss operating mode and activate fuse or a stuck switch). that alarm. Refer to the CBC-8000 capacitor bank control communications user guide (MN916003EN) for this procedure. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 19: Alarming

    Time Control (when set to On/Off) • Phases A through C: power flow OVUV Control • VAR power flow VAR Control Phase A Secondary Voltage Phase B Secondary Voltage CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 20: Metering

    The SelectComm modules are plug and play. Once the SelectComm module is installed the firmware will automatically detect the module and configure the control for the hardware change. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 21: Ethernet Selectcomm Module

    - Polarity Data Terminal Ready Run LED Signal Ground SCADA LED Not Used Activity LED Request to Send Ethernet (Green) Connector Clear to Send Speed LED Not Used (Yellow) CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 22 SelectComm module firmware is in the process of being updated, the Run and SCADA LEDs alternate toggling on and off at a one second rate. The update can occur either over-the-air or locally. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 23: Radio Modems

    For the procedure to install a radio modem on a CBC-8000 control, refer to Radio modem installation on Page 35. 1.These modems have been tested for use with the control. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 24: Installation Procedure

    7.5” (19.05 cm) (7.0” (17.78 cm) For controls manufactured 12.21” (31.01 cm) before October 2016) 13.93” (35.38 cm) 9.5” (22.86 cm) (9.0” (24.13 cm) For controls manufactured before October 2016) CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 25: Power Transformer Recommendation

    40 W to power the radio. To drive the capacitor switches the CBC-8000 control is designed to provide up to 20 A at 120 VAC, allowing the switches to consume up to 2400 W. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 26: Installing The Control

    For instructions on installing a control with a grounding, depending on the discharge time of the pole mount configuration, see Pole mount installation capacitors. on Page 26. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 27 Option 0 Pole mount with standard male 5-pin DIN connector. Option A Custom socket mount – contact Eaton’s Cooper Power series for more information. Option B Custom pole mount – contact Eaton’s Cooper Power series for more information. a. SH is Line Current/Voltage Signal High, SL is Line Current/Voltage Signal Low, NSH is Neutral Current Signal High, NSL is Neutral Current Signal Low, and CSH is Line Current Signal High.
  • Page 28: Din Connector Options

    8-pin DIN option. The CBC-CTRLCBL7P-40 wiring harness from Eaton’s Cooper Power series is designed for use with the control’s 7- The 5-pin DIN signal assignments are as follows: pin DIN connector, see Wiring harness options on Page...
  • Page 29 Figure 24. 8-pin male DIN connector. locations is shown in Figure 25. The CBC-CTRLSEN14P-40 wiring harness from Eaton’s Cooper Power series is designed for use with the control’s 14-pin DIN connector, see Wiring harness options on Page Figure 25. 14-pin male DIN connector.
  • Page 30: Wiring Harness Options

    — Red and White Stripe Yellow and White Stripe Orange and White Stripe Brown Black and White Stripe Brown and White Stripe Yellow Blue Figure 26. 40-foot wiring harness. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 31: Socket Mount Installation

    A separate or independent grounding wire must run from the capacitor bank rack to the earth following standard industry practices. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 32: Pole Mount Installation

    Remote or Automatic mode by pressing the REMOTE or AUTO button. 15. Apply a seal to the control and record the serial number of the control and other necessary information. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 33: Panel Mount Installation

    CBC-8000 control on a panel. DIN male connector for sensor inputs, use a corresponding 5-pin, 7-pin or 14-pin DIN female connector to connect the power and the control cable wires to the control. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 34 DIN connector pins. Apply power to the control and wait for it to perform a diagnostic test. If the diagnostic test fails, contact your local Eaton’s Cooper Power series representative. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 35: Installing The Cable Security Sleeve

    • Cable security sleeve • Star washers, #8 (4) • Wing nut, #8-32 (4) The following tools are required to install the optional security sleeve: • Drill • 7/32 inch bit CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 36: Storm Trapper Installation

    Table 6. Storm trapper surge arrester part numbers. Eaton part number Line voltage ASZH175C100 120 volt ASZ350B1 240 volt CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 37: Eaton's Cooper Power Series Junction Box Installation

    S- = White Lindsey Multicore Sensor N = Bare S+ = Black S- = Red Figure 36. CBC-8000 control and Eaton’s single-phase current/neutral current sensor junction box wiring diagram. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 38 Installation procedure Figure 37. CBC-8000 control and Eaton’s 3-phase multicore voltage/current sensor/neutral current sensor junction box wiring diagram. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 39 Installation procedure Figure 38. CBC-8000 control and Eaton’s 3-phase independent voltage/current sensor/neutral current sensor junction box wiring diagram retrofit option. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 40: Selectcomm Module Installation

    Figure 39. SelectComm module installation. Insert the SelectComm module and firmly Remove the two Screws seat the module into the connector. Secure and the Upper Blank Cover the module with two screws. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 41: Radio Modem Installation

    Figure 41. #6 x 3/8 inch (M2.9 x 9.5 mm) stainless steel sheet This prevents the cables from becoming unplugged metal screws. when opening and closing the door. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 42 Figure 41. CBC-8000 with radio modem installed. Antenna Cable Antenna Radio Modem Power Cable SelectComm Module Secure Cable Point Communication Cable Document Holder Radio Modem Cable Tie Down Points CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 43: Before Placing The Control Into Service

    (L2/N). Please make sure that the ground lug is tied directly to Earth ground to ensure that the case and internal components are safely grounded. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 44: Testing

    Gently pull on the bottom of the control to disconnect the bottom blades from the socket. 10. If the capacitor bank closed correctly, press the TRIP button to trip the capacitor bank. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 45: Removing A Pole Mount Control From Service

    10. If the control is not to be replaced with another control, disconnect the power to the control cables. 11. Carefully transport the control to a suitable service facility. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 46: Approved Sensor Manufacturers

    -50° F to 185° F (-46° C to 85° C) Temperature Less than 0.05% from -4° F to 185° F Response (-20° C to 85° C) Input Sensor Ratio 10:1 CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 47: Additional Information

    United States and the world to provide maintenance, repair, and testing services for Eaton’s Cooper Power series controls. For more information, contact your local Eaton’s Cooper Power series representative. CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 48 Additional information CBC-8000 capacitor bank control installation and operation instructions MN916001EN—October 2018 Eaton.com...
  • Page 50 Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it’s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers’ most critical challenges.

This manual is also suitable for:

Cbc-8000Cooper power cbc-8000

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