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Ampac EV3000 Installation & Commissioning

Occupant warning & intercommunications system 2 wire/s004
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EV3000
Occupant Warning &
Intercommunications System
(2 Wire / S004)
Installation & Commissioning
MAN1813-5

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  • Page 1 EV3000 Occupant Warning & Intercommunications System (2 Wire / S004) Installation & Commissioning MAN1813-5...

  • Page 2: Table Of Contents

    Certification Information ................2 Equipment Manufacturing Details .............. 2 Purpose ......................3 Scope ........................3 References ......................3 4.2.1 EV3000 System Manuals: ..............3 4.2.2 Australian Standards ................3 System Overview ....................3 System Description ..................4 Occupant Warning System ................. 4 Occupant Intercommunication System ..............
  • Page 3 Working On The System ................... 22 Cabinet Installation ................... 22 9.4.1 Surface Mount ..................22 9.4.2 Recess Mount ..................22 Connecting The EV3000 ................23 10.1 FACP Input Connections (Individual inputs) ............ 23 10.1.1 Connections..................23 10.1.2 Fusing ....................23 10.1.3...
  • Page 4 Appendix A: Zone Labelling ..............42 Appendix B: Compatible Devices ............. 43 Appendix C: Amplifier Addressing ............44 Appendix D: Amplifier Strapping .............. 45 Appendix E: Typical EV3000 16 & 29 Unit Wiring ........46 Glossary Of Terms ..................48 Definitions ....................49...

  • Page 5: Non Disclosure Agreement

    Ampac; is approved for release by written authorisation of Ampac; or is not designated by Ampac in writing or by appropriate stamp or legend to be of a secret, confidential or proprietary nature. This Agreement will be binding upon and inure to the benefit of the parties hereto, and their respective successors and assigns.

  • Page 6: Certification Information

    EV3000 INSTALLATION & COMMISSIONING Certification Information EV3000 OCCUPANT WARNING AND INTERCOMMUNICATION SYSTEM MANUFACTURED BY: AMPAC Technologies Pty Ltd. 7 LEDGAR RD BALCATTA WA 6017 WESTERN AUSTRALIA (HEAD OFFICE) PH: 61-8-9242 3333 FAX: 61-8-9242 3334 DESIGNED TO: AS2220.1-1989 AS1670.4-2004 AS4428.4-2004 SSL CERTIFICATE OF...

  • Page 7: Purpose

    EV3000 INSTALLATION & COMMISSIONING Purpose The purpose of this manual is to assist in the installation and operation of the EV3000 Occupant Warning and Intercommunication System (OWIS). 4.1 Scope The information within this manual is only available to and for the use of personnel engaged in the installation and operation of the EV3000 OWIS.

  • Page 8: System Description

    EV3000 INSTALLATION & COMMISSIONING System Description 5.1 Occupant Warning System The OWS subdivides the building into evacuation zones. Each evacuation zone has one or more amplifiers and a number of associated speakers. In sections of a building where the background noise is high, visual warning devices may be used in addition to speakers.

  • Page 9: Ecp & Main Equipment Layout

    INSTALLATION & COMMISSIONING ECP & Main Equipment Layout Figure 1: illustrates a typical EV3000 in a 29U floor standing rack equipped with the main equipment, 24 OWS controls and 48 OIS controls. The standard mechanical construction of the EV3000 is 483mm (19inch) rack mounting frames with EURO Card size plug-in modules.

  • Page 10: Owis Components

    EV3000 INSTALLATION & COMMISSIONING OWIS Components The OWIS is broken into three components: Master Emergency Control Panel Cabling Devices The Master Emergency Control Panels can be further broken down into two sections, Emergency Control Panel Main Equipment 7.1 The Emergency Control Panel...

  • Page 11: Ows, Ois And Ecp Operation

    EVAC MUTE/ACK Figure 2: Master Control Panel 8.1.1 Operating Instructions The EV3000 has a set of emergency operating instructions on the facia of the Master Control Panel. EMERGENCY OPERATING INSTRUCTIONS EMERGENCY WARNING SYSTEM (E.W.S.) 1. TO SILENCE AUTOMATIC TONES PLACE KEYSWITCH IN MANUAL POSITION.

  • Page 12: Automatic / Manual / Isolate Key Switch

    The ECP will not recognise the isolated position if selected from the manual position. When selecting the EV3000 to isolate, the switch must be rotated from automatic, through manual, to isolate position within 1 second. Further more the system must be in an inactive state, i.e. fans are not running, no alarms are present etc.

  • Page 13: Buzzer

    EV3000 INSTALLATION & COMMISSIONING  EVAC The ALL CALL inputs have priority over the OWS Control switches. Turning the ALL CALL facility OFF (All Call 'CANCEL') will return the OWS to its condition before the use of the All Call facility.

  • Page 14: Master Reset

    EV3000 INSTALLATION & COMMISSIONING 8.1.6 Master Reset Master Reset facility is only active when the ECP is in the Manual mode. When pressed all zone outputs switch to the off channel but only if there are NO unacknowledged EAID or FACP alarm signals in the OWS.

  • Page 15: Zone Status (Fault Diagnostics)

    EV3000 INSTALLATION & COMMISSIONING 8.1.10 Zone Status (Fault Diagnostics) To aid in diagnosing the type of fault on an evacuation zone, four buttons have been included on the Master Control Panel of the ECP. These buttons represent the four types of evacuation zone faults that can occur.

  • Page 16: Ois Control Panel

    EV3000 INSTALLATION & COMMISSIONING 8.3 OIS Control Panel E.I.S. W.I.P. SELECT ZONE CLEARED FAULT ZONE IDENTIFICATION LABEL W.I.P. SELECT ZONE CLEARED FAULT ZONE IDENTIFICATION LABEL Figure 6: OIS Keypad 8.3.1 WIP Select Switch (One switch per WIP) - when pressed for the first time will initiate a call to the WIP, or answer a call from a WIP.

  • Page 17: Completing The Call By The Wip

    EV3000 INSTALLATION & COMMISSIONING select indicator will remain flashing. The only way that the sixth WIP can be answered is if one of the 5 WIP’s involved in the conference call is cancelled the sixth WIP can then take its place.

  • Page 18: Remote Paging Console

    EV3000 INSTALLATION & COMMISSIONING 8.4.10 Remote Paging Console The Remote Paging Console (RPC) has been designed to provide PA. facilities at locations which may be remote from the E.C.P. The RPC consists of a sloping front console with an alphanumeric keypad and a gooseneck type microphone.

  • Page 19: Main Equipment Description

    EV3000 INSTALLATION & COMMISSIONING 8.5 Main Equipment Description The MAIN EQUIPMENT consists of the Common Control boards, Main CPU, OIS control cards, Amplifiers, Power Supply and Termination boards. 8.5.1 Common Board Frame The common board frame is the top frame in the ECP and houses the following boards/modules.

  • Page 20: Signal/Speech Generator

    Information Storage Devices (ISD) Direct Analogue Storage Technology (DAST). Outputs from the card are low impedance to allow the card to drive 100 AMPAC EV3000 amplifiers (i.e. 40W and 120/240W). 8.5.3 Signal Generator Settings...

  • Page 21: Microphone / Bgm Mixer Board

    If level adjustments are required first remove the main Microphone/BGM Mixer. 8.5.7 FACP Input CPU Board This board interfaces all the hard wired FACP inputs into the EV3000 Main CPU. When the EV3000 is installed with an AB3000 this board is not installed. The secondary CPU has an address setting which is factory set and should not be field adjusted.

  • Page 22: Watt Amplifier

    EV3000 INSTALLATION & COMMISSIONING amplifiers as well as providing the address information required by the amplifiers to allow any zoning requirements. A complete list of all amplifier addresses can be found in Appendix B. Zone numbering is from the bottom frame left hand side upwards.

  • Page 23: 120 Watt Amplifier

    EV3000 INSTALLATION & COMMISSIONING 8.5.11 120 Watt Amplifier The 154-0077 (120W) amplifier option requires two amplifier positions and a minimum line impedance of 83Ω. As in the case of the 40 Watt amplifier the output level can be adjusted by way of RV2 on the front of the 302 5690 card.

  • Page 24: Warden Intercom Control Frame

    EV3000 INSTALLATION & COMMISSIONING 8.5.12 Warden Intercom Control Frame The Warden Intercom Control Frame houses the following modules: OIS Control CPU OIS Selector Board (up to four boards) Figure 15: OIS Control Frame 8.5.13 OIS Control CPU This board provides the interface between the OIS selector board and the main CPU. The secondary CPU has an address setting which is factory set and should not be field adjusted.

  • Page 25: Power Supply

    RO11 Figure 16: Power Supply Supervisory Board Layout 8.5.17 Fault Relay The EV3000 has a fault relay which is normally operated. Should a fault occur in the EV3000 the FireFinder relay releases and the Warning System output of the recognises and responds to the fault.

  • Page 26: Installation

    9.4.2 Recess Mount For a recess mounting EV3000 Cabinet allow a cut-out equal to the size of the Cabinet plus 10mm all round clearance. The standard surround is 50mm wide and is secured with screws from the inside of the cabinet.

  • Page 27: Connecting The Ev3000

    EV3000 INSTALLATION & COMMISSIONING Connecting The EV3000 All the field terminations are accommodated on the back pan of the Main Equipment. 10.1 FACP Input Connections (Individual inputs) The 302-4940 is the Field Connection board for the FACP Inputs. Each board connection terminates sixteen FACP inputs.

  • Page 28: Common Facp Input Connections

    INSTALLATION & COMMISSIONING 10.2 Common FACP Input Connections Some EV3000 systems are fitted with a Common FACP input. Connection for the FACP input is provided on an 302 5860 Line Isolation Board. The 302 4940 board is not fitted when a Common FACP input is used.

  • Page 29: 100V Line Speaker Connections

    EV3000 INSTALLATION & COMMISSIONING 10.4 100V Line Speaker Connections Two termination boards are available for termination of the field speaker circuits. Both boards have the same terminal designations. The 302-490X was the original board and has been replaced by the BRDEV3FTB2. The BRDEV3FTB2 has filter circuitry for each speaker circuit.
  • Page 30 EV3000 INSTALLATION & COMMISSIONING O/P 8 O/P 1 O/P 2 O/P 3 O/P 4 O/P 6 O/P 7 O/P 5 VCO OUTPUTS 302 4900B Figure 21A: 302-490X 100V Line Termination Board Figure 22B: BRDEV3FTB2 100V Line Termination Board with Filters...

  • Page 31: Visual Indicators Output Connections

     40 pair LED strobes.  16 pair XENON strobes. The EV3000 visuals operate with a two-core cable to a pair of visual indicators, i.e. Alert (Amber), Evac (Red). Visuals are connected in reverse polarity to each other (See Figures 27 and 28).
  • Page 32 EV3000 INSTALLATION & COMMISSIONING O/P1 O/P2 O/P4 O/P3 BRDEV3VOB3- 29/07/09 SIL3 TO MAF TO NEXT BRDEV3VOB3 VISUAL OUTPUT BOARD Figure 24: BRDEV3VOB3-A Visual Output Board (LED STROBES) / BRDEV3VOB3-B Visual Output Board (XENON STROBES) Page 28...

  • Page 33: Wip/Eaid Extension Connections

    EV3000 INSTALLATION & COMMISSIONING 10.6 WIP/EAID Extension Connections The 302-6270 is the field connection board for the WIP extensions. Each board terminates sixteen WIP and EAID extensions. 10.6.1 Connections Field Connections Field Connections TB1 - 1 ( W ) WIP No 1...

  • Page 34: Mecp To Secp Data Connections

    EV3000 INSTALLATION & COMMISSIONING 10.7 MECP To SECP Data Connections The 302-4580 is the serial loop interface RS-485 connection board which provides communication via a redundant loop from the MECP to the SECP's. 10.7.1 Connections Field Connections CN3 - +...

  • Page 35: Mains Connection

    EV3000 INSTALLATION & COMMISSIONING 10.9 Mains Connection Mains supply shall be 240VAC (+6%, -10%) at 50HZ and installed in accordance with AS3000 and AS1670-1986. Ensure Mains is isolated at the building distribution board prior to the connection of the Mains cable.

  • Page 36: Devices

    All speakers are to be fitted with a 100V line transformer and DC isolation capacitor. Use only Ampac recommended speakers. See Appendix D for a list of compatible devices. The speaker at the end of a speaker circuit shall be terminated with a 47KΩ resistor where the outgoing 100V Line would normally terminate.

  • Page 37: Visual Warning Devices

    Visual warning devices must be capable of operating on 24V DC (nominal). See Appendix D for a list of approved types. Each visual output from the EV3000 will operate a pair of indicators, i.e. an Alert and Evac indicator. Visual pairs are fitted in reverse polarity.

  • Page 38: Warden Intercommunication Point (Wip)

    EV3000 INSTALLATION & COMMISSIONING 11.3 Warden Intercommunication Point (WIP) Each WIP is cabled individually from the main equipment. The preferred method for cabling into the WIP is via the entry hole in the base of the WIP. Terminate WIP cabling from the ECP into: TB1-1 labelled “W”...

  • Page 39: Eaid

     No spurs or T junctions, cables must be a single run come individual lines.  EAID must be between ECP and WIP as shown below (2 wire). The following units are only suitable for connection to the 2 Wire TS004 AMPAC EV3000 Systems NOTE:FIT LK1 IF...

  • Page 40: Secp And Remote Console Connections

    EV3000 INSTALLATION & COMMISSIONING SECP And Remote Console Connections Figure 32: SECP and Paging Console Setup Page 36...

  • Page 41: Placing System Into Operation

     Auto Manual Isolate switch is in the Manual position.  All EOL resistors are fitted.  No alarm signals exist at FACP if connected to the EV3000.  Complete checks as per EV3000 Commissioning Report. 13.1 System Power Up Sequence The system is now ready for power up.

  • Page 42: Time Out Setting For Automatic Evacuation Sequence

    EV3000 INSTALLATION & COMMISSIONING 13.2 Time Out Setting For Automatic Evacuation Sequence The selection of the time can be achieved either before or after the power up sequence. The time base is ten (10) seconds, i.e. the minimum time out possible is 10 seconds to a maximum of 10 minutes in 10 second increments.

  • Page 43: Faults

    EV3000 INSTALLATION & COMMISSIONING Faults 14.1 Fault Indicators In normal operation the LED indicators illuminated are the "power on" and the "auto" LED. There are five types of fault LEDS. "Module Fault" LED. A Module Fault indicates that a local module is either disconnected or faulty.

  • Page 44: Trouble Shooting

    Board Frame. Faulty Pre-Amplifier Section. 302 4840 Faulty Replace Module. Speaker Cabling Faulty: Short Or Open Circuit Cable. Check As Per Clause 4.2 In EV3000 No Eol Resistor. Commissioning Report. No DC Isolation Capacitors Fitted, (Incorrect Fit 47k Eol Resistor.
  • Page 45 Check Cable And Connections. WIP Cabling Faulty. Replace Fuse Pico 1 Amp. OIS Zone Fault. Line Fuse On OIS Selector Board Blown 302-615. Check As Per Clause 3.3 In EV3000 Commissions Report. Check 10k EOL Installed. OWS Zone Fault. Check BGA Ok.

  • Page 46: Appendix A: Zone Labelling

    Appendix A: Zone Labelling ECP ZONE LABELLING Normally AMPAC panels are supplied with labelling installed as per the customers requirements. These are supplied in the format shown below for both the OWS and OIS. Each zone identifier can contain up to four (4) lines of text each being nine (9) characters long.

  • Page 47: Appendix B: Compatible Devices

    SONOS Led Strobe DEEP BASE 208-0065 SONOS Led Strobe COMBINED RED/AMBER IP65 208-0066 SONOS Led Strobe COMBINED RED/AMBER (Surface Mount) WIPS: 219-0013 EV3000 EIS 2W + 3W TS004 WIP MASTER HANDSET 219-0015 EV3000 EIS 2W + 3W TS004 SLAVE WIP HANDSET Page 43...

  • Page 48: Appendix C: Amplifier Addressing

    EV3000 INSTALLATION & COMMISSIONING Appendix C: Amplifier Addressing BINARY ADDRESS SETTING ADDRESS DATA DIL SWITCH: ON = 1 OFF = 0 ADDR DIL SWITCH ADDR DIL SWITCH ADDR DIL SWITCH ADDR DIL SWITCH 1234567 1234567 1234567 1234567 1000000 1000010 1000001...

  • Page 49: Appendix D: Amplifier Strapping

    EV3000 INSTALLATION & COMMISSIONING Appendix D: Amplifier Strapping Page 45...

  • Page 50: Appendix E: Typical Ev3000 16 & 29 Unit Wiring

    EV3000 INSTALLATION & COMMISSIONING Appendix E: Typical EV3000 16 & 29 Unit Wiring Figure 36: 16 Unit Wiring Diagram Page 46...
  • Page 51 EV3000 INSTALLATION & COMMISSIONING Figure 37: 29Unit Wiring Diagram Page 47...

  • Page 52: Glossary Of Terms

    EV3000 INSTALLATION & COMMISSIONING Glossary Of Terms ACKD : ACKNOWLEDGED ALARM BACKGROUND MUSIC RELAY COMMON CONTACT (WIPER) CONNECTOR COMMON PROCESSOR UNIT DIRECT CURRENT VOLTS EAID EMERGENCY ALARM INITIATING DEVICE EARTH: BUILDING EARTH EMERGENCY CONTROL PANEL OCCUPANT INTERCOMMUNICATION SYSTEM END OF LINE...

  • Page 53: Definitions

    EV3000 INSTALLATION & COMMISSIONING Definitions Activating device - a device capable of being operated automatically or manually to initiate an alarm signal, e.g. a detector, a manual call point, or a pressure switch. Alarm system - facility provided in a building to give an alarm in the event of fire, civil commotion, bomb threat, leakage of toxic or noxious fumes, structural damage, or other emergency.
  • Page 54 Zone (floor) warden - a person who, during an emergency, assumes control over a particular floor or evacuation zone under the direction of the house warden. UNCONTROLLED DOCUMENT NOTE: Due to Ampac’s commitment to continuous improvement specifications may change without notice. Page 50...

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