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Summary of Contents for APV PS 800 M1
- Page 1 QUALITY FOR PROFESSIONALS Translation of the original operating manual PS 800 M1 HG 450 M1 Read carefully before initial operation! As of HG serial number: 08002-01500 Version: 01/2017, V2.2 Order no.: 00601-3-220...
- Page 2 Quality for Professionals It may NOT seem inconvenient and unnecessary to read and observe the operating instructions. It is not enough to hear and see from others that an implement is good, and then to buy it and believe that everything takes care of itself. The person concerned would then not only cause damage to himself, but also make the mistake of assuming that the cause of any problems is due to the implement, instead of himself.
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Page 3: Table Of Contents
Quality for Professionals Table of contents EC Declaration of Conformity ..................4 Provisions ........................5 Warranty ........................5 Accident prevention safety instructions ................ 5 Mounting the PS ......................6 Layout and mode of operation ................6 Mounting on an implement ..................6 Installation of the baffle plates ................ -
Page 4: Ec Declaration Of Conformity
ISO 12100 Safety of machinery – General principles for design – Risk assessment and risk reduction ISO 13857 Safety of machinery – Safety distances If applicable: Title / Number / Current version Your CE contact person at APV is Mr. Jürgen Schöls. He can be reached at the telephone number +43(0) 2913-8001. Dallein, 01/2017... -
Page 5: Provisions
Quality for Professionals Provisions Dear customer! We are pleased and congratulate you on your purchase and wish you lots of fun and success in working with this implement! Please be sure to read all the instructions in this operating manual before operating the implement! Warranty Please check the implement for any transport damage immediately upon receipt. -
Page 6: Mounting The Ps
Mounting the PS 5.1 Layout and mode of operation The "PS 800 M1" pneumatic seed drill is a spreader and seed drill with a total capacity of 800 litres. The meter roll is driven by a 12 V electric gear motor, which is regulated by the control box. -
Page 7: Installation Of The Baffle Plates
Quality for Professionals 5.3 Installation of the baffle plates The baffle plates can be mounted using the standard supplied hexagon shaft or directly (without the hexagon shaft) onto the soil tillage implement. The following points must be noted when mounting onto the implement (cultivator, harrow, etc.): •... - Page 8 Quality for Professionals Fig.: 4 Fig.: 5 Fig.: 6...
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Page 9: Attachment Of The Control Box
12-pin plug for the sensors (e.g.: radar sensor or cable for 7-pin standard socket, etc.). Upon customer request, these are available as accessories for the PS 800 M1 seed drill! A 30 A fuse is located on the right side of the control box. -
Page 10: Electrical Connections
Hydraulic blower fan drive 6.1 Connecting the blower fan For the PS 800 M1, the hydraulic blower fan is driven directly by the tractor hydraulic system. Two hoses are intended for coupling to the tractor:... - Page 11 Quality for Professionals The BG4 coupling plug for the tank line on hydraulic seed drills is dismounted and included with the accessories. Please observe the operating instructions for your tractor to make sure that you use the correct connection. The tank line is closed with a plastic cap so that no oil can leak during transport, it must be removed before initial operation and replaced by the proper BG4 coupling.
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Page 12: Setting Values (Hg)
Quality for Professionals 6.2 Setting values (HG) The blower fan produces an air current that carries the seed through the hoses to the baffle plates. The required air pressure and air quantity depend strongly on the seed (type and weight), the spread rate, working width and speed. - Page 13 Quality for Professionals TIP: The control block is designed for 80 l/min – the system can overheat either if the tractor pump produces a larger quantity of oil, or if the tractor is not equipped with oil cooling. CAUTION: The setting is only valid for the tractor used. If a different tractor is connected, the blower fan must be readjusted! Correct adjustment is essential to prevent possible seeding errors ifen the speed is too slow or prevent possible damage to the blower fan if the speed is too fast!
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Page 14: Scheme (Hg)
Quality for Professionals 6.4 Scheme (HG) Engine Engine B = max. A = max. Hose length 1 m Hose length 1 m P = marked in coupling connector T = marked in yellow max = 80 l/min coupling connector pmax = 220 bar (or coupling sleeve) A,B = G ½"... -
Page 15: Function Of The Blower Fan Pressure Sensor And The Hydraulic Pressures Switch
Quality for Professionals 6.5 Function of the blower fan pressure sensor and the hydraulic pressures switch The blower fan pressure sensor (Fig.: 15) prevents the meter roll from being switched on until a hydraulic blower is switched on, thus preventing clogging of the seed drill through being switched on unintentionally or prematurely. -
Page 16: Hydraulic System (Hg)
Quality for Professionals 6.6 Hydraulic system (HG) CAUTION: The hydraulic system is under high pressure! If the connections are interchanged, there will be an inverse function and/or certain destruction of the hydraulic motor! Danger of accident! • When connecting hydraulic motors, the specified connection of the hydraulic hoses must be observed! •... -
Page 17: Settings
Quality for Professionals Settings 7.1 Proper selection of the meter roll Before filling the hopper with seed, it is important to select the proper meter roll (coarse, fine or blind). The selection is based on the properties of the seed and the rate to be spread. Meter roll types: Standard equipment fb-f-fb-fb Mustard... - Page 18 Quality for Professionals 2 completely mounted meter rolls are included in the standard scope of delivery for the PS 800 M1: 1 meter roll with coarse-toothed metering cartridges (G-G-G) Fig.: 17 1 meter roll with one fine metering cartridge per outlet (fb-f-fb-fb) Fig.: 18 Scope of use for the coarse-toothed meter roll (Fig.: 17): Generally for large quantities or large seeds.
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Page 19: Dismounting (Changing) The Meter Roll
Quality for Professionals 7.2 Dismounting (changing) the meter roll When changing the meter roll, observe the following: • Refer to the seeding table and select the desired meter roll with the corresponding spread rate. • Empty the hopper completely beforehand. Fig.: 20 •... - Page 20 Quality for Professionals • The second meter roll is stowed in the meter roll holder. Fig.: 23 Fig.: 24 • Here, the knurled nuts must be loosened, then the cover can be swivelled away and the second meter roll can be taken out. (Fig.: 23) Turn the spare shaft by 180°...
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Page 21: Bottom Flap (Brush Adjustment)
Quality for Professionals 7.3 Bottom flap (brush adjustment) A brush is installed over the meter roll. This brush can be adjusted on a scale from +4 to -5 using a lever on the frame. When the brush is pressed more on the meter roll using the lever (scale value -1 to -5), the spread rate is slightly reduced. -
Page 22: Swell Air Plate
Quality for Professionals 7.5 Swell air plate For larger seed types, the swell air plate must be removed to prevent damage to the seed, the meter roll and the steel frame. To do so, proceed as follows: • Remove the meter roll cover with the three star knob screws. Star knob screws Fig.: 30 •... -
Page 23: Sensors
Quality for Professionals 7.6 Sensors Fill level sensor The fill level sensor reacts when it is no longer covered with seed. Its height can be adjusted according to the desired quantity in the hopper when the sensor is triggered. The intensity of the sensor can also be adjusted for the respective seed type. -
Page 24: Working Widths Seeding Tables
Quality for Professionals 7.7 Working widths seeding tables The PS 800 M1 can be used for working widths up to max. 12 m. CAUTION: it must be ensured that the tractor is capable of providing enough hydraulic power for the blower fan. Otherwise, the hoses can be displaced towards the baffle plates... - Page 25 Quality for Professionals Gras Rettich Weizen Wicke Grass Radish Wheat Vetch Herbe Radis Blé Vesce Raphanus Lolium raphanistrum Triticum Vicia perenne Rate Rate Rate Rate kg/min kg/min kg/min kg/min kg/min kg/min Meter roll Meter roll Meter roll Meter roll fb-Flex20-fb Flex40 fb-f-fb-fb 0.78...
- Page 26 Quality for Professionals Blaue Lupine Buchweizen Grünroggen Blue Lupine Buckwheat Green Rye Lupin Bleu Blé Noir Seigle Vert Lupinus Fagopyrum Secale cereale angustifolius Rate Rate Rate kg/min kg/min kg/min kg/min kg/min Meter roll Meter roll Meter roll fb-Flex20-fb Flex40 1.05 0.03 0.86 1.24...
- Page 27 Quality for Professionals Senf Luzerne Rotklee Mustard Alfalfa Red Clover Moutarde Alfalfa Trèfle Rouge Sinapis Alba Medicago Sativa Trifolium Rate Rate Rate kg/min kg/min kg/min Meter roll Meter roll Meter roll fb-f-fb-fb fb-f-fb-fb fb-f-fb-fb 0.22 0.40 0.33 0.45 0.67 0.58 0.82 1.12 0.98...
- Page 28 Quality for Professionals Phacelia Dinkel Erbse Raps Phacelia Spelt Rape Phacélie Épeautre Pois Colza Triticum Phacelia Pisum sativum Brassica Napus aestivum tanacetifolia Rate Rate Rate Rate kg/min kg/min kg/min kg/min kg/min kg/min Meter Meter Meter roll Meter roll fb-f-fb-fb fb-fb-f-fb fb-efv-efv-fb fb-Flex20-fb Flex 40...
- Page 29 Quality for Professionals Feuerbohne bzw. Pferdebohne Käferbohne Horse Gram Scarlet runner bean DC37-lose NACKAS-lose DC25 - lose Haricot rouge Féveroles Phaseolus coccineus Macrotyloma uniflorum Rate Rate Rate Rate Rate kg/min kg/min kg/min kg/min kg/min kg/min Meter roll Meter roll Meter roll Meter roll Meter roll fb-Flex20-fb...
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Page 30: Calibration Test / Regulation Of The Seed Rate
Quality for Professionals 7.8 Calibration test / Regulation of the seed rate To determine the desired spread rate, you should perform a calibration test. Proceed as follows to perform the calibration test: Remove the meter roll cover, which is located underneath the blower fan over the partition plates. -
Page 31: Operation On The Field
Quality for Professionals 7.9 Operation on the field When you start seeding, proceed as follows: • Start your towing vehicle. • Switch on the control box using the "On/Off" button. • Switch on the blower fan and allow to run up to speed; the red LED control lamp will light up. -
Page 32: Maintenance And Care
Quality for Professionals Maintenance and care 8.1 General To maintain the implement in good condition even after a long service life, the following instructions must be observed: • In the supplement "For your safety…" you will find some basic safety regulations for maintenance work. -
Page 33: Location Of The Rating Plate
Quality for Professionals 8.2 Location of the rating plate The rating plate is located on the motor cover on the right side of the implement when looking from the front! In cases of inquiries or warranty claims, please always tell us the production number of your machine. -
Page 34: Technical Specifications
Return line 0.75 m Dimensions (L x W x H): 760 x 660 x 270 mm Hole pattern for the installation holes on the PS 800 M1: Fig.: 39 Units in mm The contact area must have a minimum dimension of 560 x 800 mm! -
Page 35: Connection Diagram
Quality for Professionals 10 Connection diagram Fig.: 40 Stripping length 10 mm! -
Page 36: Accessories
Quality for Professionals 11 Accessories The following parts are available as accessories: • Cable extension 5 m (6-pin) This cable extension (5 m) for the implement cable (6-pin plug) is required if the soil tillage implement is longer than the 6 m cable installed ex factory, or to allow practical routing of the cable. - Page 37 Quality for Professionals • Blower fan speed sensor Only possible with control box 6.2 This sensor shows the actual speed of the hydraulically driven blower fan. Can be installed for HG 450 as of serial number 08002- 01300. Scope of delivery: 1 sensor Order number: Item no.: 00410-2-139 Fig.: 44...
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Page 38: My Idea
Take pictures or draw a sketch, we are open and grateful for any information, no matter in what form. Send this information to meineidee@apv.at or fax it to +43 (0)2913/8002 or send us a letter to our address. Key word: My idea. -
Page 39: Safety Instructions
Quality for Professionals 13 Safety instructions For your safety… This supplement to the operating manual contains general rules of conduct for the intended use of the implement and safety-related information that should always be observed for your personal safety. The list is very extensive, and some of the information does not apply exclusively to the delivered implement. -
Page 40: General Safety-Related Instructions And Accident Prevention Regulations
Quality for Professionals 13.2 General safety-related instructions and accident prevention regulations • Before operating the implement and the tractor, always check for traffic and operational safety (like fractures, cracks, chafe marks, leaks, loose bolts and connections, vibrations and unusual sounds). •... - Page 41 Quality for Professionals • It is forbidden to stand in the working area of the implement! • Do not stand near rotating and swivelling parts of the implement! • Hydraulic folding frames may only be actuated when nobody is standing in the swivelling range.
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Page 42: Mounted Implements
Quality for Professionals • The implement has the following maximum noise emission values: Emission sound pressure level = max. 103 dB Sound power level = max. 109 dB Based on EN ISO 3746:2005 The measurement uncertainty is approx. +/- 2dB •... -
Page 43: Safety Signs
Quality for Professionals 14 Safety signs Observe this sticker on the implement! It informs you of special dangers! Read and observe the operating manual Operating errors can lead to serious before operating the implement! injuries! Read and observe the operating manual before operating the implement! Danger due to parts being flung out;... - Page 44 Quality for Professionals Never reach into the Do not stand between crushing danger zone the machines when as long as the parts connecting and could still move! actuating the hydraulic system! Do not climb onto rotating parts, use the intended access ladders! Be careful with escaping high-pressure liquids!
- Page 45 Quality for Professionals Maintain a safe distance from hot Brush adjustment (function/mode of surfaces! operation)! Maintain a safe distance from rotating Never open or remove safety guards when implement parts! the engine is running! Use hearing protection! Use hearing protection! Risk of injury due to moving parts.
- Page 46 Quality for Professionals WARNING Moving parts can crush and cut. Keep hands clear. Do not operate with guard removed. Risk of injury due to rotating parts. Only Do not reach into rotating parts. work with mounted covers! Switch off the implement and disconnect the power supply when handling! Only operate the implement when the cover is installed!
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Page 47: Notes
Quality for Professionals 15 Notes... - Page 48 Quality for Professionals Inspired by Farmers & realized by Professionals APV - Technische Produkte GmbH HEADQUARTER Dallein 15 AT - 3753 Hötzelsdorf Tel.: +43 / (0)2913 / 8001 Fax: +43 / (0)2913 / 8002 www.apv.at office@apv.at...
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