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APV PS 800 M1 Operator's Manual

Pneumatic seeder
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PNEUMATIC SEEDER
PS 800 M1, PS 800 M1 D, PS 1100 M1
HG 450 M1
OPERATOR MANUAL
PLEASE READ CAREFULLY BEFORE COMMISSIONING!
Original operating manual
Version: 3.3 EN; item number: 00601-3-460

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Summary of Contents for APV PS 800 M1

  • Page 1 PNEUMATIC SEEDER PS 800 M1, PS 800 M1 D, PS 1100 M1 HG 450 M1 OPERATOR MANUAL PLEASE READ CAREFULLY BEFORE COMMISSIONING! Original operating manual Version: 3.3 EN; item number: 00601-3-460...

  • Page 2: Table Of Contents

    Proper selection of the seeding shaft ................. 26 Dismounting (changing) the seeding shaft ................. 29 Bottom flap (brush adjustment) ..................30 Agitator PS 800 M1 / PS 1100 M1 ..................31 Agitator PS 800 M1 D ......................31 9.5.1 Agitator shut-off........................31 Swell air plate ........................
  • Page 3 DECOMMISSIONING, STORAGE AND DISPOSAL..............44 11.1 Decommissioning the implement ..................44 11.2 Storage of the implement ....................44 11.3 Disposal ..........................44 CONNECTION DIAGRAM PS MX3 #04 ..................45 CONNECTION DIAGRAM P16 ISOBUS..................46 ACCESSORIES ..........................47 INDEX ............................49...

  • Page 4: Ec Declaration Of Conformity

    Directives in terms of its concept and design as well as the versions put on the market. This declaration loses its validity if there are any changes to the implement that are not approved by APV - Technische Produkte GmbH.

  • Page 5: Identification Of The Implement

    If you still have questions regarding the handling of the spreader despite the information provided in this operating manual • For spare parts orders • To order maintenance and servicing work APV - Technische Produkte GmbH ZENTRALE Telephone: +43 (0) 2913 8001 Dallein 62 Fax: +43 (0) 2913 8002 A-3753 Hötzelsdorf Email: service@apv.at...

  • Page 6: Warranty

    WARRANTY Please check the implement for any transport damage immediately upon receipt. Later claims regarding transport damage can no longer be considered. We provide a one-year factory warranty starting on the date of delivery (your invoice or the delivery slip serve as a warranty certificate).

  • Page 7: Accident Prevention / Safety Instructions

    ACCIDENT PREVENTION / SAFETY INSTRUCTIONS This chapter contains general rules of conduct for the intended use of the implement and safety- related information that should always be observed for your personal safety. The general accident prevention regulations of the respective countries must be observed. Check the hazard area before starting up and operating the implement! (Children!) Ensure sufficient visibility! The warning and information stickers applied to the implement provide important instructions for safe...
  • Page 8 • Check the surrounding area before starting up and operating the implement! (Children!) Ensure sufficient visibility! • It is not allowed to carry passengers on the implement during operation and transport! • The implement must be coupled according to the instructions and only onto the specified devices! •...

  • Page 9: Mounted Implements

    • The operating manual calls for the use of CE-marked exchangeable universal joint shafts as well as their covers! • Some parts have stickers warning about high temperatures. When working on these parts when they are hot, safety gloves must be worn. Dust deposits on the hydraulic motor must be prevented. Clean. •...

  • Page 10: Safety Signs

    SAFETY SIGNS Observe these stickers on the implement! They inform you of special dangers! Appearance of the sign Meaning of the sign Read and observe the operating manual before operating the implement! Operating errors can lead to serious injuries! Read and observe the operating instructions before operating the implement! Danger due to thrown parts;...
  • Page 11 Appearance of the sign Meaning of the sign While driving the implement while driving! Always switch off the engine and remove the key before maintenance work! Never reach into the crushing danger zone as long as the parts could still move!
  • Page 12 Appearance of the sign Meaning of the sign Do not stand between the machines when connecting and actuating the hydraulic system! Do not climb onto rotating parts, use the intended access ladders! Be careful with escaping high-pressure liquids! Observe the instructions in the operating manual! Be careful with escaping high-pressure liquids! Observe the instructions in the operating manual!
  • Page 13 Appearance of the sign Meaning of the sign Danger due to thrown parts; observe the safety distance! Maintain a safe distance from hot surfaces! Brush adjustment (function/mode of operation)! Maintain a safe distance from rotating implement parts! Never open or remove safety guards when the engine is running! Use hearing protection!
  • Page 14 Appearance of the sign Meaning of the sign Use hearing protection! Hot surface! Do not touch! Risk of injury due to moving parts. Switch off the implement and disconnect the power supply when handling! Risk of injury due to rotating parts. Only work WARNING with mounted covers! Moving parts can...

  • Page 15: Technical Data

    Return line 0.75 m Dimensions (L x W x H): 760 x 660 x 270 mm Hole pattern for the installation holes on the PS 800 M1 / PS 800 M1 D / PS 1100 M1: Figure 2: dimensions Units in mm...

  • Page 16: Mounting The Ps

    MOUNTING THE PS LAYOUT AND MODE OF OPERATION The pneumatic seeder "PS 800 M1" / "PS 800 M1 D" / "PS 1100 M1" is a spreading and seeding implement with a capacity of 800 litres or 1200 litres. The seeding shaft is driven by a 12 V electric gear motor, which is regulated by the control box. The speed of the seeding shaft can be comfortably regulated from the driver's seat using the control box.
  • Page 17 • To prevent the dispersion plates from sliding to the sides on the hexagonal shaft, fasten the dispersion plates with the supplied plate nuts and bolts (see Figure 5 and Figure 6). Figure 6 Figure 5 • The dispersion plates should have approx. 40 cm clearance from the tilled soil! •...

  • Page 18: Hose Connection On The Fertiliser Ps And With 32 Outlets

    HOSE CONNECTION ON THE FERTILISER PS AND WITH 32 OUTLETS On the fertiliser version of the PS, the hoses must be connected as follows: • Slightly loosen the locking bolts (not completely!). • Apply a little brake cleaner onto the hoses (only on the outside!) to make it easier to push them through the fertiliser seal.

  • Page 19: Electrical Connections

    6-pin plug (= connection of the seeder with the control box) and a 12-pin plug for the sensors (e.g.: ground wheel or cable for 7-pin standard socket, etc.). Upon customer request, these are available as accessories for the PS 800 M1 / PS 800 M1 D / PS 1100 M1 seeder.

  • Page 20: Hydraulic Fan Drive

    HYDRAULIC FAN DRIVE CONNECTING THE HYDRAULIC FAN (HG) For the PS 800 M1 / PS 800 M1 D / PS 1100 M1, the hydraulic fan is driven directly by the tractor hydraulic system. Two hoses are intended for coupling to the tractor: •...

  • Page 21: Setting Values (Hg)

    Pressure line (marked in red, with direction arrow) Coupling sleeve BG 4 (alternative) Engine Tank line with direction arrow Hydraulic (marked in yellow) block with control valve Figure 15 SETTING VALUES (HG) The fan produces an air current that carries the seed through the hoses to the dispersion plates.

  • Page 22: Setting Procedure (Hg)

    SETTING PROCEDURE (HG) Version 1 (constant pressure pump – non-adjustable oil quantity) • Completely turn in the control valve (- minus) • Start up the fan (tractor engine speed as in field operation) • Adjust the fan speed using the control valve on the control block •...
  • Page 23 CAUTION! Temperatures above 80 °C are not permitted! Figure 17...
  • Page 24 SCHEME (HG) Motor B Motor A Pos. Description G ½" (bolted connection XGE 15 LR-ED) Hose length max. 1 m, motor-side connection B G ½" (bolted connection XGE 15 LR-ED) Hose length max. 1 m, motor-side connection A G ½" (bolted connection XGE 18 LR-ED) Max.

  • Page 25: Function Of The Fan Speed Sensor (Hg)

    CAUTION! When changing the motor, ensure that connection A from the control block is connected to connection B of the motor and that connection A from the motor is connected to connection B on the block. FUNCTION OF THE FAN SPEED SENSOR (HG) Possible with Control Boxes 1.2, 5.2, 6.2 and ISOBUS.

  • Page 26: Settings

    SETTINGS PROPER SELECTION OF THE SEEDING SHAFT Before filling the hopper with seed, it is important to select the proper seeding shaft (coarse / fine / blind). The selection is based on the properties of the seed and the rate to be spread. Seeding shaft types Standard equipment D series standard equipment...
  • Page 27 Seed mixtures Fodder radish Peas, beans, lupines, vetch, fertiliser The standard scope of delivery for the PS 800 M1 / PS 1100 M1 includes 2 completely mounted seeding shafts: 1 seeding shaft with coarse-toothed seed wheels (G-G-G) (Figure 20) 1 seeding shaft with one fine seed wheel per outlet (fb-f-fb-fb) (Figure 21)
  • Page 28 Figure 20 Figure 22 Figure 21 CAUTION! For wheat or seed types with grains of similar size or larger, the hoses can be shifted at high spread rates. This can lead to consequential damages such as more rapid wear of the seeding shaft! To prevent such damage to the implement, we recommend increasing the air quantity to the maximum level!

  • Page 29: Dismounting (Changing) The Seeding Shaft

    DISMOUNTING (CHANGING) THE SEEDING SHAFT PLEASE NOTE! When changing the seeding shaft, ensure that the hopper is completely empty. After installing the seeding shaft, check the implement for smooth running. To dismount the seeding shaft, proceed as follows: • Refer to the seeding table and select the desired seeding shaft with the corresponding spread rate.

  • Page 30: Bottom Flap (Brush Adjustment)

    Figure 28 Figure 27 Figure 29 BOTTOM FLAP (BRUSH ADJUSTMENT) A brush is installed over the seeding shaft. This brush can be adjusted on a scale from +4 to -5 using a lever on the frame. When the brush is pressed more on the seeding shaft using the lever (scale value -1 to -5), the spread rate is slightly reduced.

  • Page 31: Agitator Ps 800 M1 / Ps 1100 M1

    AGITATOR PS 800 M1 / PS 1100 M1 Use of the agitator is only required for seed types that tend towards bridging or for very light seed (e.g. for grasses). When the agitator is not required, you only have to remove the chain that is spanned on the drive wheels between the agitator and the meter roll.
  • Page 32 To do so, proceed as follows: • Loosen the retaining plate for the second seeding shaft and rotate it downwards. • Now lift the rod that is located beside the parking position of the seeding shaft, upward, and depending on the case, either pull it out or push it in (rod pushed in = agitator on, rod pulled out = agitator off).

  • Page 33: Swell Air Plate

    SWELL AIR PLATE For larger seed types, the swell air plate must be removed to prevent damage to the seed, the seeding shaft and the steel rack. To do so, proceed as follows: • Remove the seeding shaft cover with the three star knob screws. Star knob screws Figure 35 •...

  • Page 34: Fill Level Sensor

    Figure 38 FOREIGN BODY SIEVE (PS 800 M1 D) On the PS 800 M1 D, two foreign body sieves are installed as standard. (For the PS 800 M1 and PS 1100 M1, these are available as accessories, see Chapter 14.) These sieves serve to separate various foreign bodies as well as larger clumps of fertiliser.

  • Page 35: Working Widths, Spread Rate

    9.10 WORKING WIDTHS, SPREAD RATE The PS 800 M1 / PS 800 M1 D / PS 1100 M1 can be used for working widths up to max. 12 m. CAUTION! It must be ensured that the tractor is capable of providing enough hydraulic power for the fan.

  • Page 36: Seeding Tables

    9.11 SEEDING TABLES Grass Wheat Rettich Grass Wheat Radish Herbe Blé Radis Lolium perenne Triticum Raphanus raphanistrum Quantity kg/min Quantity kg/min kg/min kg/min Quantity kg/min Seeding shaft Seeding shaft fb-Flex20-fb Flex40 Seeding shaft 0.78 1.19 0.48 0.54 1.89 1.57 1.90 1.08 1.95 3.20...
  • Page 37 Vetch Buckwheat Blue lupine Perennial rye Vetch Buckwheat Blue Lupine Green Rye Vesce Blé Noir Lupin Bleu Seigle Vert Vicia Fagopyrum Lupinus Secale cereale angustifolius Quantity kg/min Quantity kg/min kg/min kg/min Quantity kg/min Quantity kg/min Seeding shaft fb-f-fb-fb Seeding shaft fb-Flex20-fb Flex40 Seeding shaft...
  • Page 38 Spelt White Lucerne Red clover wheat mustard Alfalfa Spelt Mustard Lucerne Clover Épeautre Moutarde Trèfle Rouge Medicago Sativa Triticum Sinapis Alba aestivum Trifolium Quantity kg/min Quantity kg/min Quantity kg/min Quantity kg/min Seeding shaft Seeding shaft fb-f-fb-fb Seeding shaft fb-f-fb-fb Seeding shaft fb-f-fb-fb 0.15 0.22...
  • Page 39 Phacelia Canola Phacelia Rape Phacélie Colza Pois Phacelia Brassica Pisum sativum tanacetifolia Napus Quantity kg/min Quantity kg/min kg/min Quantity kg/min kg/min Seeding shaft fb-f-fb-fb Seeding shaft fb-fb-f-fb fb-efv-efv-fb Seeding shaft fb-Flex20-fb Flex 40 0.20 0.19 0.02 0.27 2.19 0.44 0.43 0.07 0.47 3.31...
  • Page 40 Feuerbohne DC 37 bulk NACKAS bulk DC25 bulk Pferde- bzw. Bean Käferbohne Field beans Scarlet runner Féveroles bean Haricot rouge Macrotyloma uniflorum Phaseolus coccineus Quantity kg/min kg/min Quantity kg/min Quantity kg/min Quantity kg/min Quantity kg/min Seeding Seeding Seeding shaft fb-Flex20-fb Flex 40 Seeding shaft Seeding shaft...

  • Page 41: Calibration Test / Regulation Of The Seed Rate

    9.12 CALIBRATION TEST / REGULATION OF THE SEED RATE To determine the desired spread rate, you must perform a calibration test. Proceed as follows to perform the calibration test: Remove the seeding shaft cover with the 3 star knob screws, which is located underneath the fan over the partition plates (Figure 40).

  • Page 42: Emptying The Hopper

    The following points must be observed for field operation: • The fan should always be switched on during field operation. • Verify the required spread rate. • Check the width distribution (distance) of the dispersion plates. • Check the height of the dispersion plates: Distance from the ground approx. 40 cm. •...

  • Page 43: Cleaning, Care, Maintenance, And Repairs

    CLEANING, CARE, MAINTENANCE, AND REPAIRS 10.1 GENERAL To maintain the implement in good condition even after a long service life, the following instructions must be observed: • Original parts and accessories are designed especially for the machines or implements. • Please note that parts and accessories not supplied by us have also not been tested and approved by us.

  • Page 44: Decommissioning, Storage And Disposal

    DECOMMISSIONING, STORAGE AND DISPOSAL 11.1 DECOMMISSIONING THE IMPLEMENT To ensure that the implement remains fully functional even if it is out of operation for longer periods of time, it is important to take precautions for storage: 1. Completely remove all seed from the seed drill. 2.

  • Page 45: Connection Diagram Ps Mx3 #04

    CONNECTION DIAGRAM PS MX3 #04 Figure 43...

  • Page 46: Connection Diagram P16 Isobus

    CONNECTION DIAGRAM P16 ISOBUS Figure 44...

  • Page 47: Accessories

    ACCESSORIES The following parts are available as accessories: • Cable extension 5 m (6-pin) This is a cable extension (5 m) for the implement cable (6-pin plug). It is required when the soil tillage implement is longer than the 6 m cable installed ex-factory, or to allow practical routing of the cable.
  • Page 48 • Foreign body sieve This sieve serves to separate various foreign bodies as well as larger clumps of fertiliser. Items included: 1 foreign body sieve Order number: Item no.: 04011-2-118 Figure 48 CAUTION! Misprints, errors and omissions excepted.

  • Page 49: Index

    INDEX Accessories ............ 47 Maintenance ..........9, 43 Acre ..............35 Measuring strips ..........22 Adjusting the hopper lid ........34 Mounted implements ......... 9 Agitator ............31 Mounting on an implement ......16 Attachment of the control box ......18 Mounting the PS ..........
  • Page 50 NOTES...
  • Page 51 NOTES...
  • Page 52 APV – Technische Produkte GmbH Zentrale: Dallein 62 AT - 3753 Hötzelsdorf Tel.: +43 2913 8001 office@apv.at www.apv.at...

This manual is also suitable for:

Ps 800 m1 dPs 1100 m1Hg 450 m1