Process Sensors METIS Vision MV05 Assembly And Installation Instructions Manual

Rugged thermovision camera

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2010-02-19
Assembly and Installation Instructions
METIS Vision MV05 / MV09
Rugged Thermovision Camera
113 Cedar Street, S-1
Milford, MA 01757
IRtemp@processsensors.com
www.processsensorsIR.com

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Summary of Contents for Process Sensors METIS Vision MV05

  • Page 1 2010-02-19 Assembly and Installation Instructions METIS Vision MV05 / MV09 Rugged Thermovision Camera 113 Cedar Street, S-1 Milford, MA 01757 IRtemp@processsensors.com www.processsensorsIR.com...
  • Page 2: Table Of Contents

    METIS Vision MV05 / MV09 Rugged Thermovision Camera Table of contents Table of contents Introduction ................4 Informations about this manual ........4 Explanation of symbols ..........4 Limitation of liability ............5 Copyright ................ 5 Spare parts ..............6 Guarantee terms ............
  • Page 3 METIS Vision MV05 / MV09 Rugged Thermovision Camera Table of contents Installation and commissioning ......... 19 Safety instructions for installation and commissioning ............. 19 Mechanical installation ..........20 Electrcal connection ............. 20 7.3.1 Connect the power supply and data interface ............20 7.3.2...
  • Page 4: Introduction

    METIS Vision MV05 / MV09 Rugged Thermovision Camera Introduction 1.1 Informations about this manual This manual enables safe and efficient handling of the METIS Vision (hereinafter referred to as "device"). The manual is a component of the device and must be kept accessible to personnel in the immediate vicinity of the device at all times.
  • Page 5: Limitation Of Liability

    METIS Vision MV05 / MV09 Rugged Thermovision Camera The following symbols and indicators are used to identify handling Symbols in this manual instructions, descriptions of results, lists, references, and other ele- ments in this manual: Symbol Explanation  Identifies step-by-step handling instructions.
  • Page 6: Spare Parts

    METIS Vision MV05 / MV09 Rugged Thermovision Camera 1.5 Spare parts Loss of guarantee The manufacturer's guarantee is invalidated if non- approved spare parts or the wrong accessories are used. Purchase spare parts and accessories directly from the manufacturer. ...
  • Page 7: Intended Use

    METIS Vision MV05 / MV09 Rugged Thermovision Camera 2.1 Intended use The device has been designed and constructed exclusively for the intended use described here. The Thermovision Camera has been designed exclusively for remote contactless temperature measurement in the industrial sector (e.g. automation systems). Only operate the device within the measuring range specified in the technical ...
  • Page 8: Personnel Requirements

    METIS Vision MV05 / MV09 Rugged Thermovision Camera Personnel requirements In this manual the qualifications of personnel for the various areas of WARNING! activity are listed below. Danger of injury due to insufficient qualification of personnel! Only have activities performed by personnel who are qualified to perform these activities.
  • Page 9: Personal Protective Equipment

    METIS Vision MV05 / MV09 Rugged Thermovision Camera 2.3 Personal protective equipment Personal protective gear protects the personnel from dangers for health and life.  Protective gear required is shown in the respective chapters of this manual. The operating company may have additional requirements to ensure the safety of the personnel.
  • Page 10: Tecnical Data

    METIS Vision MV05 / MV09 Rugged Thermovision Camera Tecnical Data 3.1 Dimension drawings All dimensions in mm. Fig.. 1: Views of the camera Status LED‘s IP-65 Ethernet connector 12-pin power supply, input and output signal connector 3.2 General Values Dimensions and weight...
  • Page 11: Performance Values

    °C 900-1800 ranges 3.5 Optical Data The thermovision camera Metis Vision MV05 / MV09 is provided with an objective lense listed in chapter 5.2.3 “Lenses for long focus distances” on page 15. Technical Data Optics Fixed focus lens 380 mm measuring distance...
  • Page 12: Operating Conditions

    METIS Vision MV05 / MV09 Rugged Thermovision Camera 3.6 Operating conditions Environment Specification Value Unit Ambient temperature range 0–50 °C Storage temperature range -20-53 °C 20 – 60, Relative humidity none con- densing 3.7 Type plate The type plate is located on the side of the housing of the Thermo- vision Camera and contains the following information: ...
  • Page 13: Customer Solutions

    METIS Vision MV05 / MV09 Rugged Thermovision Camera Customer solutions At this point details concerning the individually ordered customer configuration are supplemented as needed. For standard versions, nothing is specified in this section.
  • Page 14: Structure And Function

    METIS Vision MV05 / MV09 Rugged Thermovision Camera Structure and function Fig. 3: Thermovision camera for industriel applications 5.1 Scope of delivery Each camera is delivered with a lens assembly as specified by the customer, a DVD with the "VisionWin" software, an Ethernet cable and a test certificate.
  • Page 15: Lenses For Longue Focus Distances

    METIS Vision MV05 / MV09 Rugged Thermovision Camera 5.2.3 Lenses for long focus distances Objective OV09-A0 Hor. Vert. FOV (deg). 5° 3,5° Adjustable from: 1000 mm Min. FOV mm FOV in 1 m FOV in 2 m FOV in 3m Objective OV09-B0 Hor.
  • Page 16: Lenses For Short Focus Distance

    METIS Vision MV05 / MV09 Rugged Thermovision Camera Objective OV09-E0 Hor. Vert. FOV (deg). 22° 17° Adjustable from: 500 mm Min. FOV mm FOV in 1 m FOV in 2 m FOV in 3 m 1166 Objective OV09-F0 Hor. Vert.
  • Page 17: Accessories

    METIS Vision MV05 / MV09 Rugged Thermovision Camera Objective OV09-C1 Hor. Vert. FOV (deg). 11° 8° 0.35 – 1m Adjustable from: Min. FOV mm Max. FOV mm Objective OV09-D1 Hor. Vert. FOV (deg). 14° 11° 0.25 – 0.7 m Adjustable from: Min.
  • Page 18: Transport, Packaging, And Storage

    METIS Vision MV05 / MV09 Rugged Thermovision Camera The listed accessories can be purchased directly from the manufacturer. Transport, packaging, and storage 6.1 Transport inspection Check the delivery immediately upon receipt to ensure that it is com- plete, and to identify any transport damage.
  • Page 19: Storage

    METIS Vision MV05 / MV09 Rugged Thermovision Camera 6.3 Storage Only store packages under the following conditions: Storage of packages  Do not store outdoors.  Store in a dry and dust-free location.  Do not expose packages to aggressive media.
  • Page 20: Mechanical Installation

    METIS Vision MV05 / MV09 Rugged Thermovision Camera 7.2 Mechanical installation  Personnel: Specialized personnel  Protective work clothing Protective equipment:  Safety footwear Proceed as follows to mount the camera:  Ensure that the intended mounting location satisfies the fol- lowing conditions: ...
  • Page 21 METIS Vision MV05 / MV09 Rugged Thermovision Camera The colour of the cable cores specified in the tables below corresponds to the pin assignment when using the original accessory cables. If other cables are used the colour code can deviate.
  • Page 22 METIS Vision MV05 / MV09 Rugged Thermovision Camera Con- Colour of nector Master connections cable core Pink 24V-Trigger supply 0V Trigger supply Minimum impuls durationzeit: 30 µm Minimum input current: 2 mA Maximum input current: 30 mA Inputresistor of the triggerinput: 1,4 KOhm Fig.
  • Page 23 METIS Vision MV05 / MV09 Rugged Thermovision Camera Fig. 9: 7 M12-Plug Fig. 10: Backside view M12-Plug Fig. 11: View from front on jack Fig. 12: View from the back plug Numbering by M12 Numbering by RJ45 RJ45 Paar M12...
  • Page 24: Installation Of Visionwin Software

    METIS Vision MV05 / MV09 Rugged Thermovision Camera Setting the emissivity The emissivity can be set via the software VisionWin.. Measurement object Emissivity that must be set MV09 [%] Black bodies Iron (heavily scaled) Iron mill scale Iron molten Slag...
  • Page 25 METIS Vision MV05 / MV09 Rugged Thermovision Camera Startup of camera /driver components 7.3.2.1 Please connect the camera to the power supply and directly or indirectly to the network cable with the evalu- ating computer. There are several little steps needed so that the software can communicate with the camera.
  • Page 26 METIS Vision MV05 / MV09 Rugged Thermovision Camera If you see the image on the left please enter the key code written on the label of the CD/DVD. Alternative- ly you can find it on the CD/DVD as a PDF “Lizen- zenMetisVision_XXXX.PDF”.
  • Page 27 METIS Vision MV05 / MV09 Rugged Thermovision Camera After a short time (less than a minute) a connection with the camera will be set up. Please choose the suitable camera if more than one camera is shown and end the software by saving the settings when asked.
  • Page 28 Process Sensors Corporation’s self-developed and supplied DLL allows you to generate 16-bit temperature data from raw data received through the supplied Process Sensors devices of the series Metis Vision whereby the 16-bit indicates the temperature in 1/10°C. Following functions will be avail- able: function CameraCalc_Version: Double;...
  • Page 29 METIS Vision MV05 / MV09 Rugged Thermovision Camera Return: Type Term Description Integer Number of loaded ExposureTime objects function CameraCalc_GetExposureTime(index: integer): integer Calculates the ExposureTime to adjust on the camera depending on the given table. Please make sure that this index exists otherwise the result given back will be 0.
  • Page 30 METIS Vision MV05 / MV09 Rugged Thermovision Camera Return: Value Description <>0 Error function CameraCalc_GetExposureTempRange(VAR Start, Ende: integer): integer Determines the temperature range of the current adjusted ExposureTime-objects. If at the beginning of the program all temperature ranges determined one has to select tables one after another and call up this function.
  • Page 31 METIS Vision MV05 / MV09 Rugged Thermovision Camera Return: Value Description Integer No error <>0 Error function CameraCalc_SetGlobalEmission(Value: Double): integer; Setting of the emissivity for all camera scopes and picture elements. Transferred Parameter: Type Term Description emissivity 0.1…1.2 Double Value...
  • Page 32: Operation

    METIS Vision MV05 / MV09 Rugged Thermovision Camera Return: Value Description Integer No error <>0 Error Unit for integration of the CameraWinDLL.DLL into the Delphi-Projects 7.3.2.4 unit CameraWinDLLImport; interface function CameraCalc_Version: Double; stdcall; external 'CameraWinDLL.DLL'; function CameraCalc_LoadCalibration(Filename: pAnsiChar): integer; stdcall; external 'CameraWinDLL.DLL';...
  • Page 33: Calibrating The Camera

    METIS Vision MV05 / MV09 Rugged Thermovision Camera  Personnel: Specialized personnel When using an air purge accessory prevents condensation and a longer cleaning interval applies. Interval: Depends on local conditions Clean the window with a soft cloth or cotton swab and a little ethyl alcohol.
  • Page 34: Glossary

    METIS Vision MV05 / MV09 Rugged Thermovision Camera 11 Glossary Aligning the measurement system with the international temperature Calibrating scale. Usually a conically running area between lens assembly and meas- Cone of vision urement object in which the infrared radiation is recorded. Must be kept free of disturbing objects.

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