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DuraMax Metal Garden Shed Owner's Manual/ Instructions For Assembly
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DuraMax Metal Garden Shed Owner's Manual/ Instructions For Assembly

Size 6x4 with extension kits
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Download this manual See also: Assembly & Owners Manual, Owner's Manual
A L L
P U R P O S E
M E T A L
S T O R A G E
Metal Garden Shed
OWNER'S MANUAL /
Instructions for Assembly
Size 6' x 4' with "Extension Kits"
• Tall Walk in Shed
• Quick & Easy Assembly
• Ridge Reinforced Walls
• Wide Double Doors
• Available in Various Sizes
TM
U S P
A Product of
S H E D S
US POLYMERS INC
Requires two people and takes 2-3 hours for Installation.
Customer
Service Hotline
(800) 483-4674
www.uspolymersinc.com
PART 1
ASSEMBLING SHED WITH EXTENSION KIT
PART 2
ADDING EXTENSION KIT TO EXISTING SHED
Note: For shed with extension use this manual only.
Call us for any missing or damaged parts.
Do not return to the store.

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Summary of Contents for DuraMax Metal Garden Shed

  • Page 1 P U R P O S E M E T A L S T O R A G E S H E D S US POLYMERS INC Metal Garden Shed OWNER’S MANUAL / Instructions for Assembly Size 6’ x 4’ with “Extension Kits” Customer...

  • Page 2: Limits And Exclusions

    Duramax Storage Shed Limited Fifteen Year Warranty U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or workmanship for a period of fifteen years from the date of purchase. This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered.

  • Page 3: Parts List

    Parts List Note: Check all parts prior to installation. ACCESSORIES CODE DESCRIPTION CODE DESCRIPTION PROFILES BOTTOM SLIDER BASE BAR BACK LEFT BASE BAR DOOR HANDLE BACK RIGHT FLASHING END CAP BASE BAR SIDE LEFT & RIGHT BBFC BASE BAR TOP CORNER FRONT LEFT &...

  • Page 4: Exploded View

    Exploded View RFCC RF1C RP2C RFSA RF2C RP1C RP1C RF2C RP2C RF1C RFSA GPRC GPLC GPLC GPRC ABLC WCBC ABRC WCFC BBFC WFLC WCBC BBFC WCFC WFRC DCLC DCRC DPLC DPRC IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
  • Page 5 One Extension Parts List Note: Check all parts prior to installation. ACCESSORIES PROFILES CODE DESCRIPTION CODE DESCRIPTION EBS1 BASE BAR SIDE PLASTIC WASHER EXTENSION LEFT EBS2 BASE BAR SIDE PLASTIC SCREW COVER EXTENSION RIGHT DIA. 4.2 x 10mm. (5/32” x 3/8”) EAS1 TOP ANGLE SIDE EXTENSION LEFT...
  • Page 6 Exploded View with One Extension ERFC ERFS RELC RERC ERFS ERS1 ERS2 EAS1 EAS2 EBS1 EBS2 IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

  • Page 7: Parts Needed

    Pressure Treated - Wood Studs: DuraMax must be installed on a level wooden platform 3ea 2” x 4” x 71” (50mm x 88.9mm x 1803.4mm) or a level concrete foundation. 2ea 2” x 4” x 47” (50mm x 88.9mm x 1193.8mm) Wooden platform is extra Exterior Grade (CDX) - 3/4”...
  • Page 8 . Assemble base bar back left (BLC) and base bar back right (BRC) with four (S1) screws. See fig. 1 & 2. Note Take care of sharp edges. Step 2 Step 1 1 & 2 Fig.1 Fig. 2 . Assemble the base bar side (BSC) & extension (EBS1) with (S1) screws.
  • Page 9 . Place the base bar back assembly (BLC) & (BRC) on top of the foundation. Use (S2) screws to fix the assembly to foundation. Back Left Front Right Fig.1 . Place the base bar left side assembly (BSC) & (EBS1)on left side. Insert the edge of (EBS1) into the back base bar (BLC) and secure with (S1) EBS1 screws.
  • Page 10 . Place the base bar (BBFC) on top of (BSC) on both sides. Secure with (S1) screw to (BSC) on both corners. See fig. 1 & 2. Step 1 Step 2 1&2 BBFC BBFC BBFC 1&2 BBFC Fig.1 Fig.2 . Using the carpenter square, line up the corners. Secure the base (BBFC) to the foundation with (S2) screws.
  • Page 11 . Measure in all direction as shown in figure. Make the base bar assembly in a perfect square. EBS1 Concrete foundation BBFC . (Concrete foundation) Using a carpenter’s EBS2 square, line up corners. Align Base bars, mark the concrete at the holes in the base and drill concrete with 1/4”...
  • Page 12 . Place the wall panel corner front (WCFC) on the base bar (BSC). Line up the holes with base bar and use (S1) screws with washers to Secure. Make sure the overlapping Note position is as shown in fig.1. WFRC WCFC WFRC WCFC...
  • Page 13 . Insert the 2 pieces of (TS) Top slider into the sliding channel. See blowup. Make sure the position of the Note projection on (TS) towards inside. WFRC Front Fig.1 . Place the wall panel (WFLC) on the base bar (BBFC).
  • Page 14 . Use (S3) bolt and nut with washer to join together the wall panels. WFLC WCFC Fig.1 . Place the sliding channel left (SLC) on top of the wall panel (WFLC) from inside. See the position in fig1. Line up the holes with wall panel use (S1) screw with washers to fix.
  • Page 15 . Place the sliding channel support (SSB) on the sliding channel (SLC) & (SRC). See fig.1. Align the holes with sliding channels and secure with (S1) screws. See fig. 2. Fig.1 Fig.2 . Place the wall panel corner back (WCBC) on the base bar (EBS1).
  • Page 16 . Place the top angle back left (ABLC) on top of the wall panel (WSC) from inside. See the position in fig.1. Line up holes with wall panel. Use (S1) screws with washers to fix. See fig. 2 ABLC 1 & 2 ABLC ABLC WCBC...
  • Page 17 . Use (S1) screws to join together the top angle (ASC) & (EAS1) from outside. See fig. EAS1 EAS1 Fig.1 . Place the wall panel (WSC) on top of the base bar (BSC) and over lap with corner panels (WCBC) & (WCFC).
  • Page 18 . Place the wall panel corner back (WCBC) on the base bar (EBS2). Line up the holes with base bar and use (S1) screws with washers to secure. WCBC EBS2 Back Fig.1 . Place the wall panel (WSC) on the base bar (BRC).
  • Page 19 . Join top angle back left & right (ABLC) & (ABRC) together with (S1) screws. See blowup. ABLC ABRC ABRC ABLC Fig.1 . Place the top angle side (ASC) on top of the wall panels (WCFC). Line up the holes with panels and secure with (S1) screws with washers.
  • Page 20 . Join the top angle side (ASC) & (EAS2) together with (S1) screws from out side. EAS2 EAS2 Fig.1 . Place the wall panel (WSC) on the base bar and overlap with corner panel. Secure with (S1) screws with washers to base bar & top angle. Use (S3) bolt and nut with washer to join together in middle of the wall panel.
  • Page 21 . Place the wall panel (WSC) on the base bar. Secure with (S1) screws with washers to base bar & top angle. Use (S3) bolt and nut with washer to join together in middle of the wall panel. See fig. 3. Note Make sure the overlapping position.
  • Page 22 . Place the sliding channel corner (SCC) on top of the sliding support (SSC). Secure with two (S1) screws. See blowup. Fig.1 C. Roof Note All parts are clearly marked and care should be taken to use the correct one. Parts Needed: (2) Gable panel left (GPLC)
  • Page 23 . Place the Gable panel (GPRC) on top of the sliding channel (SRC). See fig.1. Push the Gable panel inside GPRC the top angle side (ASC). See fig.2. Align the holes with sliding channel and secure with (S1) screws from inside. GPRC GPRC 1,2&3...
  • Page 24 . Place the Gable panel (GPLC) & (GPRC) on top of the Top angle (ABRC) & (ABLC). Insert the Gable Panel into the Top angle side (ASC). Align the holes with Top angle and secure with (S1) screws. GPRC GPLC GPLC GPLC ABRC...
  • Page 25 1 & 2 . Insert the one end of the roof structure assembly to the Gable panel. The Gable panel should go in between the roof structure assembly. Secure with ERS1 (S3) bolt and nut. Continue the same for the other end.
  • Page 26 . Place the Roof panel (RERC) on the Roof structure and secure with (S1) screws with washers. Add one (RERC) for each extension. Make sure the overlapping Note position for Roof panel is as shown in blowup. RERC RERC RP2C RP2C Fig.1 .
  • Page 27 . Place the Roof panel (RELC) on the Roof structure and secure with (S1) screws with washers. Add one (RELC) for each extension. RP2C Make sure the overlapping Note position for Roof panel is as shown in blowup. RELC RP2C RELC Fig.1 .
  • Page 28 RF1C . Assemble the Roof flashing (RF1C) & (RF2C) with Roof panel as shown in fig. Use (S1) screws with washers to secure. RF2C RF2C RF1C ERFS . Assemble the roof flashing (RFSA), (ERFS) with Roof panel. Secure with (S1) screws with washers.
  • Page 29 . Place the assembled roof flashing center on top of Roof panels. Line up the holes and secure with (S1) screws with washers. ERFC RFCC RFCC RF2C RF1C . Slide the flashing end cap to the front & back top of the roof and secure with (S1) screws with washers.
  • Page 30 . Insert the ventilation cover (VC) into the front Gable panel and secure with (S1) screws. . Insert the ventilation cover (VC) into the back Gable panel and secure with (S1) screws. Back IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

  • Page 31: Left Door

    D. Door Parts Needed: (1) Door panel left (DPLC) (1) Door panel right (DPRC) (4) Door panel strip cross (DSCC) (2) Door panel strips side left and right (DSSC) (1) Door panel strip top left (TSLC) (1) Door panel strip top right (TSRC) (2) Door panel strip bottom left/right (BDSC)
  • Page 32 Right Door Assembly . Assemble the door panel strip side (DSSC) to the door panel right (DPRC) from inside. Use (S3) bolt and nut with washers. Note Remove the Polyethylene Film before assembling. DPRC DSSC DSSC Fig.1 . Assemble the door panel strip cross (DSCC) with door panel from inside.
  • Page 33 . Secure the door panel strip cross (DSCC) to the door panel strip side (DSSC) with (S1) screws. See blow up details. DSCC DSCC DSSC DSCC DSSC DSCC Fig.1 . Assemble the door panel strip (TSRC) with door panel. Make sure the door panel top edge to be inserted into the (TSRC).
  • Page 34 . Assemble the door panel strip (BDSC) with door panel. Make sure the bottom edge of the door panel to be inserted into the (BDSC). Secure with (S1) screws to the (DSCC) and (DPRC) to the other side. See fig. 5.
  • Page 35 . Fix the door handle (DH) with door panel from front side with (S3) bolt and nut. DPRC Fig.1 Left Door Assembly . Assemble the door panel strip side (DSSC) to the door panel left (DPLC) from inside. Use (S3) bolt and nut with washers.
  • Page 36 . Assemble the door panel strip cross (DSCC) with door panel from inside. The strip one edge should go inside the (DSSC) and other edge inside the door panel. Use (S3) bolt and nut with washers. DSCC DPLC DSCC Fig.1 .
  • Page 37 . Assemble the door panel strip (TSLC) with door panel. Make sure the door panel top edge to be TSLC inserted into the (TSLC). See fig.1. Secure the (TSLC) to the (DSCC) with (S1) screws. See fig. 2. Secure 1&2 the other end through the door panel to the (DSCC) with (S1) screws.
  • Page 38 . Assemble the bottom slider (BS) to the door panel bottom side at both edge with (S3) bolt and nut with washers. DPLC DPLC Fig.1 . Fix the door handle (DH) with door panel from front side with (S3) bolt and nut. DPLC Fig.1 IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
  • Page 39 . Slide the door panel assembly into the base bar front (BBFC) & (ECC). Make sure the bottom slider (BS) should slide inside the base bar front and entrance taper channel. See fig.1. Fix the door panel 3&4 top to the top slider (TS) with (S1) screws. See fig.
  • Page 40 PART 2: Adding Extension Kit to Existing Shed Back Front Remove the top cover (TC) from back side of the shed. Fig.1 Remove the flashing end cap (FC) from front and back side. Fig.1 IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
  • Page 41 Remove the roof flashing center (RFCC). As shown. RFCC Fig.1 Remove the roof flashing (RFSA) from center. RFSA RFSA RFSA Fig.1 Remove the roof panel (RP2C) & (RP1C) from backside. RP2C RP1C IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
  • Page 42 Support the roof structure (RSC) by using an appropriate support to avoid the roof structure from collapsing. Support not included. Note SUPPORT Remove the roof structure from Gable panel. Fig.1 Detach the Gable panel left and right from the top angle (ABLC) & (ABRC). Fig.1 IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
  • Page 43 Detach the back side wall panel from base bar and top angle. Remove the side wall panel (WCBC) from the base bar and top angle. WCFC WCBC WCBC WCBC Fig.1 Fig.2 Remove the side wall panel (WCBC) from the base bar and top angle. WCFC WCBC WCBC...
  • Page 44 Remove the base bar assembly (BLC) & (BRC) from foundation. Fig.1 Fig.2 Come back to 6’ x 4’ Extension Kit manual (PART 1) and follow the steps accordingly. We recommend to clear your metal shed of snow after each snowfall. IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.