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DuraMax Metal Garden Shed Owners Manual And Assembly
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DuraMax Metal Garden Shed Owners Manual And Assembly

Size 6'x4'
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Download this manual See also: Owner's Manual, Owner's Manual & Assembly Instructions
A L L
P U R P O S E
M E T A L
S T O R A G E
Metal Garden Shed
OWNER'S MANUAL /
Instructions for Assembly
Size 6' x 4'
Ver: 1.0
• Tall Walk in Shed
• Quick & Easy Assembly
• Ridge Reinforced Walls
• Wide Double Doors
• Available in Various Sizes
S H E D S
Requires two people and takes 2-3 hours for Installation.
Customer
Service Hotline
(800) 483-4674
www.uspolymersinc.com
Call us for any missing or damaged parts.
Do not return to the store.

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Summary of Contents for DuraMax Metal Garden Shed

  • Page 1 A L L P U R P O S E M E T A L S T O R A G E S H E D S Metal Garden Shed OWNER’S MANUAL / Instructions for Assembly Size 6’ x 4’ Ver: 1.0...

  • Page 2: Parts List

    Parts List Note: Check all parts prior to installation. ACCESSORIES CODE DESCRIPTION CODE DESCRIPTION PROFILES BOTTOM SLIDER BASE BAR BACK LEFT DOOR HANDLE BASE BAR BACK RIGHT BASE BAR FLASHING END CAP SIDE LEFT & RIGHT TOP CORNER BBFC BASE BAR FRONT LEFT &...

  • Page 3: Exploded View

    Exploded View RFCC RF1C RP2C RFSA RF2C RP1C RP1C RF2C RP2C RF1C RFSA GPRC GPLC GPLC GPRC ABLC WCBC ABRC WCFC BBFC WFLC WCBC BBFC WFRC WCFC DCLC DCRC DPLC DPRC IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
  • Page 4 Duramax Storage Shed Limited Fifteen Year Warranty U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or workmanship for a period of fifteen years from the date of purchase. This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered.

  • Page 5: Parts Needed

    3ea 2” x 4” x 71” (50mm x 88.9mm x 1803.4mm) 2ea 2” x 4” x 47” (50mm x 88.9mm x 1193.8mm) DuraMax must be installed on a level wooden platform or a level concrete foundation. Exterior Grade (CDX) - 3/4” (19mm) plywood 1ea 3/4”...
  • Page 6 . Assemble base bar back left (BLC) and base bar back right (BRC) with four (S1) screws. See fig. 1 & 2. Note Take care of sharp edges. Fig.1 Fig.2 . Place the base bar assembly on top of the foundation.
  • Page 7 . Using a carpenter square, line up the corners. Secure the base (BSC) to the foundation with (S2) screws. See blowup. . Place the base bar (BBFC) on top of (BSC) on both sides. Secure with (S1) screw to (BSC) on both corners.
  • Page 8 . Place the entrance taper channel (ECC) on top of the (BBFC). Secure with (S2) screws to the foundation. See fig. 1 & 2. BBFC BBFC BBFC Fig.1 Fig.2 . Measure in all direction as shown in figure. Make the base bar assembly in a perfect square. Concrete foundation BBFC .
  • Page 9 . Place the wall panel (WFRC) on the base bar (BBFC). Front right side of the shed line up the holes with base bar. Secure with (S1) screws with washers from outside. WFRC WFRC Front BBFC . Place the wall panel corner front (WCFC) on the base bar (BSC).
  • Page 10 . Place the sliding channel right (SRC) on top of the wall panel (WFRC) from inside. See the position in fig.1. Line up the holes with wall panel. Use (S1) screws with washers to fix. See fig.2 WCFC WCFC WFRC WCFC Fig.1 Fig.2...
  • Page 11 . Place the wall panel corner front (WCFC) on the base bar (BSC). Line up the holes with base bar and use (S1) screws with washers to secure. Make sure the overlapping Note WFLC position is as shown in fig.1 WCFC WCFC WFLC...
  • Page 12 . Insert the 2 pieces of (TS) Top slider into the sliding channel. See blowup. Note Make sure the position of the projection on top slider towards inside. Front . Place the sliding channel support (SSB) on the sliding channel (SLC) & (SRC). See fig.1. Align the holes with sliding channels and secure with (S1) screws.
  • Page 13 . Place the wall panel (WSC) on the base bar (BLC). Line up the holes with base bar. Secure with (S1) screws with washers. Use (S3) bolt and nut with washer to join together in the middle of the wall panel.
  • Page 14 . Place the wall panel corner back (WCBC) on the base bar (BSC). Line up the holes with base bar and use (S1) screws with washers to secure. Use (S3) bolt and nut with washer to join together in the middle of the wall panel.
  • Page 15 . Join top angle back left & right (ABLC) & (ABRC) together with (S1) screws. See blowup. ABRC ABLC . Place the top angle side (ASC) on top of the wall panels (WCFC) & (WCBC) from inside. Line up the holes with panels and secure with (S1) screws with washers.
  • Page 16 . Place the left door column (DCLC) on top of the base bar (BBFC) and insert into the wall panel. See Blowup. DCLC DCLC BBFC DCLC Fig.1 Fig.2 . Secure the door column with (S1) screws. Repeat the same for the right door column (DCRC). DCLC DCLC .
  • Page 17 C. Roof Note Note All parts are clearly marked Remove the Polyethylene Film and care should be taken to before assembling. use the correct one. Parts Needed: (2) Gable panel front left / back right (GPLC) (2) Roof flashing side left / right (RFSA) (2) Gable panel front right / back left (GPRC)
  • Page 18 . Place the Gable Panel (GPLC) on top of the sliding channel (SLC). Insert the Gable panel inside theTop angle side (ASC). Align the holes with sliding channel and secure with (S1) screws from inside. GPLC . Assemble the Gable Panel (GPLC) & (GPRC) together with Gable Panel support (GPS), (S3) bolt and nut.
  • Page 19 . Assemble two roof structure (RSC) together with (S3) bolt and nut. Make sure the taper side on Note (RSC) must be the same. Taper side . Insert the one end of the roof structure assembly to the Gable panel. The Gable panel should go in between the roof structure assembly.
  • Page 20 . Line up the holes with Roof structure and Top angle side and secure with (S1) screws with washers. RP2C . Place the Roof panel (RP1C) on the Roof structure and Gable panel. Secure with (S1) screws with washers to Roof structure. Use (S3) bolt and nut with washers for Gable panel.
  • Page 21 . Place the Roof panel (RP1C) and secure with (S3) bolt and nut with washers to Gable panel and use (S1) screws with washers to the Roof structure. RP2C Make sure the overlapping Note position for Roof panel is as shown in blowup. RP1C RP2C RP1C...
  • Page 22 . Assemble the roof flashing (RFSA) with Roof panel. Secure with (S1) screws with washers. RFSA RFSA . Place the roof flashing center (RFCC) on top of Roof panels. Line up the holes and secure with (S1) screws with washers. RFCC RFCC RF2C...
  • Page 23 . Place the Top corner (TC) on the Roof flashing joints and secure with (S2) screws with washers. . Insert the ventilation cover (VC) into the Front Gable panel and secure with (S1) screws. Front . Insert the ventilation cover (VC) into the back Gable panel and secure with (S1) screws.
  • Page 24 IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

  • Page 25: Right Door

    D. Door Parts Needed: (1) Door panel left (DPLC) (1) Door panel right (DPRC) (4) Door panel strip cross (DSCC) (2) Door panel strips side left and right (DSSC) (1) Door panel strip top left (TSLC) (1) Door panel strip top right (TSRC) (2) Door panel strip bottom left/right (BDSC)
  • Page 26 Right Door Assembly . Assemble the door panel strip side (DSSC) to the door panel right (DPRC) from inside. Use (S3) bolt and nut with washers. Note Remove the Polyethylene Film before assembling. DPRC DSSC DSSC . Assemble the door panel strip cross (DSCC) with door panel from inside.
  • Page 27 . Secure the door panel strip cross (DSCC) to the door panel strip side (DSSC) with (S1) screws. See blow up details. DSCC DSCC DSCC DSSC DSSC DSCC . Assemble the door panel strip (TSRC) with door TSRC panel. Make sure the door panel top edge to be inserted into the (TSRC).
  • Page 28 . Assemble the door panel strip (BDSC) with door panel. Make sure the bottom edge of the door panel to be inserted into the (BDSC). Secure with (S1) screws to the (DSSC) and (DPRC) to the other side. See fig. 5.
  • Page 29 . Fix the door handle (DH) with door panel from front side with (S3) bolt and nut. DPRC Left Door Assembly . Assemble the door panel strip side (DSSC) to the door panel left (DPLC) from inside. Use (S3) bolt and nut with washers.
  • Page 30 . Assemble the door panel strip cross (DSCC) with door panel from inside. The strip one edge should go inside the (DSSC) and other edge inside the door panel. Use (S3) bolt and nut with washers. DSCC DPLC DSCC . Secure the door panel strip cross (DSCC) to the door panel strip side (DSSC) with (S1) screws.
  • Page 31 . Assemble the door panel strip (TSLC) with door pane. Make sure the door panel top edge to be TSLC inserted into the (TSLC). See fig.1. Secure the (TSLC) to the (DSSC) with (S1) screws. See fig. 2. Secure the other end through the door panel to the (DSCC) with (S1) screws.
  • Page 32 . Assemble the bottom slider (BS) to the door panel bottom side at both edge with (S3) bolt and nut with washers. DPLC DPLC . Fix the door handle (DH) with door panel from front side with (S3) bolt and nut. DPLC IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
  • Page 33 . Slide the door panel assembly into the base bar front (BBFC) & (ECC). Make sure the bottom slider (BS) should slide inside the base bar front and entrance taper channel. See fig.1. Fix the door panel top to the top slider (TS) with (S1) screws. See fig.