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MPPC60I
OWNER'S MANUAL
4/2017
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other
1703114-12MA

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Summary of Contents for Matco Tools MPPC60I

  • Page 1 MPPC60I OWNER’S MANUAL 4/2017 WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other 1703114-12MA...
  • Page 2: Limited Warranty

    Limited to the warranty periods below, MATCO TOOLS will repair or replace the item under warranty that fails due to defects in material and workmanship. MATCO TOOLS must be notified within 30 days of the failure, so as to provide instructions on how to proceed with the repair of your welder and warranty claim processing.
  • Page 3: General Safety Rules

    GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in serious injury. CAUTION: Do not allow persons to operate or assemble this plasma cutter until they have read this manual and have developed a thorough understanding of how this plasma cutter works.
  • Page 4 - Connect ground lead as close to the area being cut as possible to ensure a good ground. - Do not allow any body part to come in contact with the material being cut, or to the ground or electrode from another plasma cutter or welder. - Do not cut if you are in an awkward position.
  • Page 5 UV and IR Arc Rays The plasma cutting arc produces ultraviolet (UV) and infrared (IR) rays that can cause injury to your eyes and skin. Do not look at the plasma cutting arc without proper eye protection. - Always use safety glasses, a shield or a helmet that meets ANSI Z49.1 standards for plasma cutting.
  • Page 6 Replace or repair damaged or worn parts immediately.  Store idle MPPC60I. When this unit is not in use, store it in a secure place out of the reach of children. Inspect it for good working condition prior to storage and before re-use.
  • Page 7: Technical Specifications

    37-1/4 lb. DESCRIPTION The MATCO TOOLS MPPC60I is a heavy-duty, 60 amp, DC inverter plasma cutter. Its intended use is for cutting through steel, stainless steel, aluminum, and other metals. This unit is designed to cut up to 9/16" steel (sever cut) at a travel speed of 10 inches per minute, when operating on 230V AC power.
  • Page 8 AIR PRESSURE DISPLAY The built-in pressure display is used for reading the output air pressure when cutting. AIR PRESSURE ADJUSTOR It is used to adjust the air pressure. The air pressure can be read from the air pressure display on the front panel.
  • Page 9: Installation

    INSTALLATION  High voltage danger from power source! Consult a qualified electrician for proper installation of receptacle. This plasma cutter must be grounded while in use to protect the operator from electrical shock.  Do not remove grounding prong or alter the plug in any way. Use only the supplied adapter between the plasma cutter's power cord and the power source receptacle.
  • Page 10: Operation

    Torch Trigger Arc Start Control Connection Cable Connection Positive (+) Negative (-) Ground Cable Connection Torch Connection e. Connect the Ground Clamp to your work piece. f. Connect your compressed air source to the gas connection on this units back panel. OPERATION High voltage danger from power source! Consult a qualified electrician for proper installation of receptacle at the power source.
  • Page 11: Cutting Operation

    made. 2. CUTTING OPERATION a. Metal Sheet Cutting i. Place the torch’s nozzle at the start of the work piece. Turn on the torch switch to ignite the plasma pilot. After the work piece is cut through, move the torch along the cutting direction uniformly.
  • Page 12 ⚠WARNING Always unplug the power supply before checking for and removing moisture. 3. Safety Requirements a. Never allow the torch to be aimed at any part of a body. b. Make sure to wear protective glasses and gloves while operating. c.
  • Page 13: Troubleshooting

    TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Unit does not power up Unit is not plugged in Plug in unit Input power circuit breaker not on Reset input power circuit breaker Main power switch is defective Replace main power switch Control circuit board is defective Replace control circuit board No pilot arc Low air supply pressure...
  • Page 14 MAIN CIRCUIT CHART Page of 18 1703114-12MA...
  • Page 15: Diagram & Parts List

    DIAGRAM & PARTS LIST Page of 18 1703114-12MA...
  • Page 16 GROUND CABLE AND CLAMP 105400122 GROUND CLAMP ONLY 105400156 TORCH CONNECTOR COVER 105300011 POTENTIOMETER KNOB 105400181 FRONT PLATE 165400010 PLASTIC FACEPLATE MPPC60I 105400182 AIR PRESSURE GAUGE 105400183 RECTIFIER PC BOARD 105400133 INSULATING BOARD 105400159 POWER OUTPUT PC BOARD 105400164 LEFT UPPER MOUNTING PLATE...
  • Page 17 For replacement parts please contact The Welder Help Line at 855-920-2399. Page of 18 1703114-12MA...
  • Page 18 Distributed by Matco Tools 4403 Allen Road Stow OH 44224 w w w . m a t c o t o o l s . c o m Made in China to Matco specifications Page of 18 1703114-12MA...

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