Table of Contents
Advertisement
15 June 2016
Installation
1. Disconnect both batteries.
2. Raise the vehicle and support it safely.
3. Locate and remove the factory lift pump. The pump is supported by four, 5mm
socket cap screws.
4. Install the brass 90° NPT to barb fitting into the supplied aluminum pump bypass
bracket. The brass elbow should be orientated so that the barbed end points
down or oriented 90° to the mounting holes. You will need to use Teflon sealant
to seal the threads.
5. Install the new o-ring on the fuel filter
end of the adapter.
lubricate the o-ring before installing.
6. Position
and
adapter onto fuel filter housing. Do
not use mounting bolts to draw
bypass adapter in to the filter
housing.
7. Be sure the bypass adapter is
positioned flat to the fuel filter
housing. Install mounting bolts and
evenly tighten to 7 N·m (61 in. lbs).
8. Connect one end of the supplied fuel line to the brass barb fitting and run it
down the frame rail to where the Flomax pump will be mounted. The existing
factory fuel line will not be used between the Flomax and the fuel filter housing.
Make sure that the hose won't rub on anything or come to close to major heat
sources. You can clamp or plug off this line during the rest of the installation to
prevent fuel from being siphoned out of the fuel filter.
U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295
#1050305D 2003-2004½ Dodge Cummins FlowMAX Lift Pump Kit (I-00169)
Be sure to
press
the
bypass
Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2
Phone: 604-853-6096 | Fax: 604-853-8749 | Internet: www.bd-power.com
BD Engine Brake Inc.
U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295
- 4 -
Advertisement
Table of Contents
