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3 October 2016
1998.5-02 DODGE CUMMINS 24V ISB
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I n s t a l l a t i o n I n s t r u c t i o n s
PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLATION.
This pumps idle pressure will be 17-19 psi, rather than 13-15 psi.
U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295
# 1050301D 1998.5-2002 Dodge Cummins FlowMAX Lift Pump Kit (I-00167)
DOWNLOAD ENHANCED
INSTALL MANUALS AT
dieselperformance.com
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Part#
Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2
Phone: 604-853-6096 | Fax: 604-853-8749 | Internet: www.bd-power.com
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1050301D
BD Engine Brake Inc.
U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295
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Table of Contents
Related Manuals for BD Diesel Performance Flow-MAX V3
Summary of Contents for BD Diesel Performance Flow-MAX V3
- Page 1 3 October 2016 # 1050301D 1998.5-2002 Dodge Cummins FlowMAX Lift Pump Kit (I-00167) - 1 - DOWNLOAD ENHANCED INSTALL MANUALS AT dieselperformance.com 1998.5-02 DODGE CUMMINS 24V ISB I n s t a l l a t i o n I n s t r u c t i o n s 1050301D Part# PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLATION.
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Page 2: Kit Contents
3 October 2016 # 1050301D 1998.5-2002 Dodge Cummins FlowMAX Lift Pump Kit (I-00167) - 2 - Kit Contents 1500365-P1 1402609 1500357 1900015 1500355 3/8” Flat M8 Flat Flange FLOWMAX Lift Pump V3 Pump Bracket M8x30mm Washer Washer Qty: 1 Qty: 3 Qty: 3 Qty: 3 Qty: 1... -
Page 3: Before You Begin
3 October 2016 # 1050301D 1998.5-2002 Dodge Cummins FlowMAX Lift Pump Kit (I-00167) - 3 - 1500372 1500392 Mount Strap 20.7” Flowmax Bracket (box frame) Qty: 1 Qty: 2 Before You Begin The FlowMax pump is designed to be a stand-alone pump system and is not designed to be used in conjunction with stock lift pumps. - Page 4 3 October 2016 # 1050301D 1998.5-2002 Dodge Cummins FlowMAX Lift Pump Kit (I-00167) - 4 - Mounting Option 1 - Mounting Bracket using straps Find a suitable place to mount the bracket to the inside of the frame; closest to the fuel tank.
- Page 5 3 October 2016 # 1050301D 1998.5-2002 Dodge Cummins FlowMAX Lift Pump Kit (I-00167) - 5 - Straps & Frame Mounting bracket Not shown Isolator Support Bracket Washer 5. Insert the three rubber isolators into Bolts the support bracket. Use some water to aid in lubricating the isolators as the slide into the bracket.
- Page 6 3 October 2016 # 1050301D 1998.5-2002 Dodge Cummins FlowMAX Lift Pump Kit (I-00167) - 6 - Mounting Option 2 - Mounting the Pump Bracket to the Frame 4. From underneath the vehicle locate cross member bracket on the inside of the driver’s frame rail.
- Page 7 3 October 2016 # 1050301D 1998.5-2002 Dodge Cummins FlowMAX Lift Pump Kit (I-00167) - 7 - 6. Locate the two supplied T Bolt band clamps; unthread the nut (7/16” Socket) from each of them. Spread the clamps apart and insert them through boxed cutouts.
- Page 8 3 October 2016 # 1050301D 1998.5-2002 Dodge Cummins FlowMAX Lift Pump Kit (I-00167) - 8 - 8. Install rubber hose (1604053) onto the (IN) side of the pump secure using the supplied hose clamp. Locate a section of fuel supply hard line close to the stock fuel line clamp and skid plate.
- Page 9 3 October 2016 # 1050301D 1998.5-2002 Dodge Cummins FlowMAX Lift Pump Kit (I-00167) - 9 - 1502033 1502034 Washer 9. Remove the stock lift pump from the side of the engine along with fuel line back to where the line was cut along the frame rail and up to the fuel filter bowl.
- Page 10 3 October 2016 # 1050301D 1998.5-2002 Dodge Cummins FlowMAX Lift Pump Kit (I-00167) - 10 - 1998.5-1999 Trucks Only 2000-2002 Trucks Only BD Engine Brake Inc. Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2 U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295 U.S.
- Page 11 3 October 2016 # 1050301D 1998.5-2002 Dodge Cummins FlowMAX Lift Pump Kit (I-00167) - 11 - Thread the JICM adapter (1502033) into the fuel filter bowl and tighten first. Do not over-torque as this is an o-ring seal. Then thread on the JICF adapter (1502034) position the barbed end and tighten.
- Page 12 3 October 2016 # 1050301D 1998.5-2002 Dodge Cummins FlowMAX Lift Pump Kit (I-00167) - 12 - Lay out the wiring harness so that it can be plugged into the stock fuel pump harness, plug into the new FlowMAX Fuel Pump, and place the positive and negative terminals in their approximate routing.
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Page 13: Flow Specifications
3 October 2016 # 1050301D 1998.5-2002 Dodge Cummins FlowMAX Lift Pump Kit (I-00167) - 13 - Wiring should be attached with the use of supplied tie wraps so that the wiring will be away from contacting hot surfaces and/or moving components. Once the wiring is attached and everything is in place the positive and negative terminals can be attached to the battery. - Page 14 3 October 2016 # 1050301D 1998.5-2002 Dodge Cummins FlowMAX Lift Pump Kit (I-00167) - 14 - Trouble Shooting If you experience any problems or difficulties with this kit, please contact the BD Technical Department at 1-604-853-6096 or fax at 1-604-853-8749, between 8:00am and 4:30pm Pacific Time.