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15 June 2016
2003-04½ DODGE CUMMINS
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PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLATION.
The BD auxiliary lift pump kit will provide the safety and performance of enhanced fuel flow to your
Cummins engine. This pumps idle pressure will be 17-19 psi, rather than 13-15 psi.
U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295
#1050305D 2003-2004½ Dodge Cummins FlowMAX Lift Pump Kit (I-00169)
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Installation Instructions
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Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2
Phone: 604-853-6096 | Fax: 604-853-8749 | Internet: www.bd-power.com
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1050305D
BD Engine Brake Inc.
U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295
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Table of Contents
Related Manuals for BD Diesel Performance FlowMAX Lift Pump V3
Summary of Contents for BD Diesel Performance FlowMAX Lift Pump V3
- Page 1 15 June 2016 #1050305D 2003-2004½ Dodge Cummins FlowMAX Lift Pump Kit (I-00169) - 1 - 2003-04½ DODGE CUMMINS Installation Instructions 1050305D P/N# PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLATION. The BD auxiliary lift pump kit will provide the safety and performance of enhanced fuel flow to your Cummins engine.
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Page 2: Kit Contents
15 June 2016 #1050305D 2003-2004½ Dodge Cummins FlowMAX Lift Pump Kit (I-00169) - 2 - Kit Contents: 1500365-P1 1500358 1500355 FlowMAX Lift Pump V3 T-Bolt Clamp Mounting Bracket Qty: 1 Qty: 2 Qty: 1 1500356 1604110 1900015 1500310-D Elbow Fitting... -
Page 3: Before You Begin
15 June 2016 #1050305D 2003-2004½ Dodge Cummins FlowMAX Lift Pump Kit (I-00169) - 3 - 1402609 1500357 1500359 1505001 1502028 1502029 1300529 Self OEM Lift Self 3/8” Flat M8 Flat Threading Hose Clamp Pump O-Ring Tapping Washer Washer 3/8” Bolt Adapter Screw Qty: 3... -
Page 4: Installation
15 June 2016 #1050305D 2003-2004½ Dodge Cummins FlowMAX Lift Pump Kit (I-00169) - 4 - Installation 1. Disconnect both batteries. 2. Raise the vehicle and support it safely. 3. Locate and remove the factory lift pump. The pump is supported by four, 5mm socket cap screws. - Page 5 15 June 2016 #1050305D 2003-2004½ Dodge Cummins FlowMAX Lift Pump Kit (I-00169) - 5 - Mounting Option 1 - Mounting Bracket using straps 9. Find a suitable place to mount the bracket to the inside of the frame; closest to the fuel tank.
- Page 6 15 June 2016 #1050305D 2003-2004½ Dodge Cummins FlowMAX Lift Pump Kit (I-00169) - 6 - Mounting Option 2 - Mounting the Pump Bracket to the Frame 9. From underneath the vehicle locate cross member bracket on the inside of the driver’s frame rail.
- Page 7 15 June 2016 #1050305D 2003-2004½ Dodge Cummins FlowMAX Lift Pump Kit (I-00169) - 7 - 11. Locate the two supplied T Bolt band clamps; Insert clamp unthread the nut (7/16” through cutout Socket) from each of them. Spread the clamps Insert clamp apart and insert them through cutout...
- Page 8 15 June 2016 #1050305D 2003-2004½ Dodge Cummins FlowMAX Lift Pump Kit (I-00169) - 8 - Fitting 12. Insert the Filter fitting (1500311-M) into the (IN) Fitting side of the pump and the ORB fitting (1500311) into the outlet of the pump. Do not over tighten as they use an o-ring for sealing.
- Page 9 15 June 2016 #1050305D 2003-2004½ Dodge Cummins FlowMAX Lift Pump Kit (I-00169) - 9 - 14. Trim and connect the 3/8” fuel hose from step 8 to the outlet of the pump. Use a hose clamp to secure this connection. The remainder of the hose will be used for the inlet of the pump.
- Page 10 15 June 2016 #1050305D 2003-2004½ Dodge Cummins FlowMAX Lift Pump Kit (I-00169) - 10 - 16. Secure each connection with a hose clamp. two hose clamps when securing the rubber hose to the hard line. 17. Lay wiring harness so that it can be plugged into the stock fuel pump harness, plug into the new FlowMAX...
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Page 11: Flow Specifications
15 June 2016 #1050305D 2003-2004½ Dodge Cummins FlowMAX Lift Pump Kit (I-00169) - 11 - 18. Wiring should attached with the use of supplied tie wraps so that the wiring will be away from contacting surfaces and/or moving components. Once wiring attached and everything is in place the positive... -
Page 12: Troubleshooting
15 June 2016 #1050305D 2003-2004½ Dodge Cummins FlowMAX Lift Pump Kit (I-00169) - 12 - Trouble Shooting If you experience any problems or difficulties with this kit, please contact the BD Technical Department at 1-604-853-6096 or fax at 1-604-853-8749, between 8:00am and 4:30pm Pacific Time.