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Honeywell UDC2300 Product Manual

Universal digital indicator
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UDC2300
Universal Digital Indicator
Product Manual
Doc. No.:
51-52-25-84
Release:
A
Last Revision Date:
10/00
Sensing and Control

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Summary of Contents for Honeywell UDC2300

  • Page 1 UDC2300 Universal Digital Indicator Product Manual Doc. No.: 51-52-25-84 Release: Last Revision Date: 10/00 Sensing and Control...
  • Page 2 Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose.
  • Page 3 This document provides descriptions and procedures for the installation, configuration, operation, and troubleshooting of your UDC2300 Indicator. Contacts World Wide Web The following lists Honeywell’s World Wide Web sites that will be of interest to our customers. Honeywell Organization WWW Address (URL) Corporate http://www.honeywell.com...
  • Page 4 Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements. UDC2300 Indicator Product Manual 10/00...

  • Page 5: Table Of Contents

    Alarms Set Up Group........................30 Configuration Record Sheet......................32 MONITORING THE INDICATOR ................ 33 Overview ............................33 Operator Interface ........................34 Entering a Security Code ......................34 Lockout Feature ........................... 35 Monitoring Your Indicator......................36 Alarm Setpoints..........................37 10/00 UDC2300 Indicator Product Manual...
  • Page 6 TROUBLESHOOTING/SERVICE ............... 49 Overview ............................49 Troubleshooting Aids........................51 Power-up Tests..........................53 Status Tests ..........................53 Background Tests......................... 54 Indicator Failure Symptoms......................55 Troubleshooting Procedures ......................56 PARTS LIST......................59 Exploded View..........................59 INDEX ......................... 61 UDC2300 Indicator Product Manual 10/00...
  • Page 7 Table 7-5 Troubleshooting Power Failure Symptoms _______________________________________ 57 Table 7-6 Troubleshooting Alarm Relay Output Failure _____________________________________ 57 Table 7-7 Troubleshooting a Keyboard Failure ____________________________________________ 58 Table 8-1 Parts Identification __________________________________________________________ 59 Table 8-2 Parts Not Shown____________________________________________________________ 60 10/00 UDC2300 Indicator Product Manual...
  • Page 8 Figures Figure 1-1 UDC2300 Indicator Operator Interface __________________________________________ 1 Figure 2-1 Indicator Model Number Interpretation __________________________________________ 5 Figure 2-2 Jumper Placements __________________________________________________________ 7 Figure 2-3 Mounting Dimensions (not to scale)_____________________________________________ 9 Figure 2-4 Mounting Method __________________________________________________________ 10 Figure 2-5 Composite Wiring Diagram __________________________________________________ 12...

  • Page 9: Introduction

    Introduction 1 Introduction 1.1 Overview The UDC2300 Indicator model provides only indication and alarms of Analog Inputs. No control functionality is included. The UDC2300 Indicator monitors temperatures and other variables in applications such as environmental chambers, plastic processing machines, furnaces and ovens, and packaging machinery.

  • Page 10: Ce Conformity (Europe)

    Declaration of Conformity: 51309602-000 Deviation from the installation conditions specified in this manual, and the special conditions for CE conformity in Section 2.1, may invalidate this product’s conformity with the Low Voltage and EMC Directives. UDC2300 Indicator Product Manual 10/00...

  • Page 11: Installation

    2 Installation 2.1 Overview Introduction Installation of the UDC2300 consists of mounting and wiring the indicator according to the instructions given in this section. Read the pre-installation information, check the model number interpretation (Subsection 2.2), and become familiar with your model selections, then proceed with installation.

  • Page 12: Table 2-1 Condensed Specifications

    • Check that the model number shown on the inside of the case agrees with what you have ordered. Condensed Specifications Honeywell recommends that you review and adhere to the operating limits listed in Table 2-1 when you install your indicator. Table 2-1 Condensed Specifications Operating Limits Ambient Temperature: 32 °F to 131 °F (0 °C to 55 °C)

  • Page 13: Model Number Interpretation

    PV Input 1 _ = T/C, RTD, Radiamatic, mV, 0-5V, 0-20mA, 4-20mA 2_ = T/C, RTD, Radiamatic, mV, Volts, milliamps, 0-10 Volts Optional Input 2 _ 0 = None Figure 2-1 Indicator Model Number Interpretation 10/00 UDC2300 Indicator Product Manual...

  • Page 14: Preliminary Checks

    N.O. refer to Figure 2-2, Jumper positions W201 and W202: W201 is the ALARM RELAY 1 jumper. W202 is the jumper ALARM RELAY 2. See Table 2-3 for Alarm Relay contact information. See Alarm Relay Caution Note, Page 8. UDC2300 Indicator Product Manual 10/00...

  • Page 15: Figure 2-2 Jumper Placements

    W101 Alarm Relay #2 W202 NC (default) Input #1 S101 Position 1: thermocouple (default) Position 2: mV, Volt, RTD Position 3: not used Position 4: mA No jumper: 0 -10 volts Figure 2-2 Jumper Placements 10/00 UDC2300 Indicator Product Manual...

  • Page 16: Alarm Relay Contact Information

    Table 2-3 Alarm Relay Contact Information Unit Alarm Relay Variable NOT in Alarm State Variable in Alarm State Power Wiring Relay Indicators Relay Indicators Contact Contact N.O. Open Open N.C. Closed Closed N.O. Closed Open N.C. Open Closed UDC2300 Indicator Product Manual 10/00...

  • Page 17: Mounting

    3.622 Panel Cutout 3.780 -0.0 Max Panel 2.62 Max (2) with optional Thickness .945 rear cover .394 .103 90.7 3.57 Dimensions: Millimeters Inches 105.4 21.0 4.19 20751 .826 Figure 2-3 Mounting Dimensions (not to scale) 10/00 UDC2300 Indicator Product Manual...

  • Page 18: Table 2-4 Mounting Procedure

    Insert the prongs of the clips into the two holes in the top and bottom of the case. • Tighten both screws to secure the case against the panel. • Carefully slide the chassis assembly into the case, press to close, and tighten the screw. Replace the screw cover. UDC2300 Indicator Product Manual 10/00...

  • Page 19: Wiring

    Use Suppression Devices—For additional noise protection, you may want to add suppression devices at the external source. Appropriate suppression devices are commercially available. For additional noise information, refer to Document #51-52-05-01, How to Apply Digital Instrumentation in Severe Electrical Noise Environments. 10/00 UDC2300 Indicator Product Manual...

  • Page 20: Wiring Diagrams

    Alarm Output Input Connections Terminals See Figures 2-8 See Figure 2-7 and 2-9 Communications Options Terminals L2 / N See Figure 2-10 Mains Power Supply See Figure 2-6 24855I Figure 2-5 Composite Wiring Diagram UDC2300 Indicator Product Manual 10/00...

  • Page 21: Figure 2-6 Mains Power Supply

    Volts is supplied with the Volt indicator when the input is Source specified. You must install it when you wire the indicator before start-up. 1 24857 1 These inputs are wired differently than the UDC2000 Figure 2-7 Input Connections 10/00 UDC2300 Indicator Product Manual...

  • Page 22: Figure 2-8 Alarm Relay Output Connections

    Open collector outputs are internally powered at 24 Vdc. CAUTION Connecting an external supply will damage the indicator. External relays should be fused between power and relay load. Figure 2-9 Open Collector Alarm Relay Output UDC2300 Indicator Product Manual 10/00...

  • Page 23: Figure 2-10 External Interface Option Connections

    Communications COMMUNICATION MASTER (RTN) SHLD D– D– 120 OHMS Connect shield wires together with Honeywell TO OTHER COMMUNICATION supplied crimp part number 30755381-001 CONTROLLERS Do not run these lines in the same conduit as AC power. D– 120 OHMS ON LAST LEG...
  • Page 24 Installation UDC2300 Indicator Product Manual 10/00...

  • Page 25: Initial Start-Up

    Failsafe Manual Mode, and indicator FAILSF will flash in the lower display and a message indicating which test failed will appear in the lower display. Then, “DONE” will appear in the lower display. 10/00 UDC2300 Indicator Product Manual...

  • Page 26: Operator Interface And Key Functions

    When a key is pressed and the prompt KEYERR appears in the lower display, it will be for one of the following reasons: • parameter is not available, • not in Set Up mode, press key first, [SET UP] • key malfunction. UDC2300 Indicator Product Manual 10/00...

  • Page 27: Configuration

    See Page 4.1 Overview 4.2 Configuration Prompt Hierarchy 4.3 Configuration Procedure 4.4 Lock Set Up Group 4.5 Input 1 Set Up Group 4.6 Communications Set Up Group 4.7 Alarms Set Up Group 4.8 Configuration Record Sheet 10/00 UDC2300 Indicator Product Manual...

  • Page 28: Configuration Prompt Hierarchy

    EMISS FREQ LNGUAG ComSTA ComADR SDENAB SHDTIM PARITY BAUD TX DLY WS FLT UNITS LOOPBK A1S1VA A1S2VA A2S1VA A2S2VA A1S1TY A1S2TY A2S1TY A2S2TY ALARMS A1S1HL A1S2HL A2S1HL A2S2HL ALHYST ALARM1 BLOCK VERSON FAILSF TESTS STATUS UDC2300 Indicator Product Manual 10/00...

  • Page 29: Configuration Procedure

    It stores any changes you have made. If you do not press any keys for 30 seconds, the indicator times out and reverts to the mode and display used prior to entry into Set Up mode. 10/00 UDC2300 Indicator Product Manual...

  • Page 30: Lock Set Up Group

    CAL - all parameters are read/write except Calibration CONF – Lockout is available for Read/Write, other configuration parameters are Read Only ALL – Only the Lockout group is available for read/write. No other parameters are viewable. UDC2300 Indicator Product Manual 10/00...

  • Page 31: Input Set Up Group

    This selection will be indicated on UNITS Units the annunciator. (“What display of temperature do you want?”) NONE Numeric English Numeric English Input 1 IN1TYP Actuation Type 100H 100L RADH NNMH RADI NNML 0-20 N90H 4-20 N90L 0-10 100m 10/00 UDC2300 Indicator Product Manual...
  • Page 32 Then 4 mA = 0 Gal/Min Range of Setting: –999 to 9999 floating in Engineering Units Ratio on Input Select the Ratio value you want on the Input. RATIO1 Range of Setting: –20.0 to 20.0 UDC2300 Indicator Product Manual 10/00...
  • Page 33 NOFS - NO FAILSAFE —This selection does not provide input failure detection and should only be used when an absolute accuracy is the most important criteria. (For this selection, no burnout signal went to the sensor.) 10/00 UDC2300 Indicator Product Manual...
  • Page 34 +24 Vdc Supply. Failure to set this parameter properly can cause normal mode noise problems in the input readings. LNGUAG Language Select what the language will be ENGL Selection for the displays. ENGL FREN GERM SPAN ITAL NUMB (Numeric) UDC2300 Indicator Product Manual 10/00...

  • Page 35: Communications Set Up Group

    ONE’s (or ZERO’s) in each permissible code expression is either ODD or EVEN BAUD RATE is the transmission Baud Rate 2400 BAUD 1006 speed in bits per second 2400 Baud 4800 Baud 9600 Baud 19200 Baud 10/00 UDC2300 Indicator Product Manual...
  • Page 36 FP_L Floating point little endian FPLB Floating point little endian with byte- swapped Communica- This selection determines how the UNITS 1010 tions Override indicator values are expressed Units during communications. Percent Engineering Units UDC2300 Indicator Product Manual 10/00...
  • Page 37 The UDC does not have to be connected to the RS-485 link to perform this test. If it is connected, only one UDC2300 should run the loopback test at a time. The computer should not be transmitting on the link while the loopback test is active.

  • Page 38: Alarms Set Up Group

    Select whether you want the alarm HIGH AxSxHL Setpoint x type chosen in prompt "AxSxTY" to A1S1 1109 State alarm High or Low. A1S2 1110 X = 1 or 2 A2S1 1111 Low Alarm A2S2 1112 HIGH High Alarm UDC2300 Indicator Product Manual 10/00...
  • Page 39 The alarm is suppressed until the parameter gets to the non-alarm limit or band. Alarm blocking affects both alarm setpoints. Disable Blocking Block Alarm 1 only Block Alarm 2 only BK12 Blocks both Alarms 10/00 UDC2300 Indicator Product Manual...

  • Page 40: Configuration Record Sheet

    _______ BLOCK _______ FREQ _______ DISPLY _______ LNGUAG _______ ENGL ComSTA _______ Disable ComADR _______ SDENAB _______ Enable SHDTIM _______ PARITY _______ BAUD _______ 9600 TX_DLY _______ WS_FLT _______ FP_B UNITS _______ LOOPBACK _______ Disable UDC2300 Indicator Product Manual 10/00...

  • Page 41: Monitoring The Indicator

    What’s in this section? The following topics are covered in this section. TOPIC See Page 5.2 Operator Interface 5.3 Entering A Security Code 5.4 Lockout Feature 5.5 Monitoring The Indicator 5.6 Alarm Setpoints 10/00 UDC2300 Indicator Product Manual...

  • Page 42: Operator Interface

    NONE. Thereafter, that selected number must be used to change the lockout level from something other than NONE. Write the number on the Configuration Record Sheet in the configuration section so you will have a permanent record. UDC2300 Indicator Product Manual 10/00...

  • Page 43: Lockout Feature

    This will be your security code. 5.4 Lockout Feature Introduction The lockout feature in the UDC2300 is used to inhibit changes (via keyboard) of certain functions or parameters by unauthorized personnel. Lockout levels There are different levels of Lockout depending on the level of security required. These levels are: •...

  • Page 44: Monitoring Your Indicator

    … Scratch Pad RAM Test Failed … Configuration Test Failed … Field or Factory Cal Test Failed Check the “Status” group. LOCK The lockout feature has been enabled to prevent unauthorized changes of certain functions or parameters. UDC2300 Indicator Product Manual 10/00...

  • Page 45: Alarm Setpoints

    A1S2VA = Alarm 1, Setpoint 2 A2S1VA = Alarm 2, Setpoint 1 A2S2VA = Alarm 2, Setpoint 2 Change a value [ ] [ ] To change any alarm setpoint value in the upper display. Return to Normal DISPLAY Display 10/00 UDC2300 Indicator Product Manual...
  • Page 46 Setpoint Rate/Ramp/Program Operation UDC2300 Indicator Product Manual 10/00...

  • Page 47: Input Calibration

    INPUT CALIBRATION MAY REQUIRE ACCESS TO HAZARDOUS LIVE CIRCUITS, AND SHOULD ONLY BE PERFORMED BY QUALIFIED SERVICE PERSONNEL. MORE THAN ONE SWITCH MAY BE REQUIRED TO DE-ENERGIZE UNIT BEFORE CALIBRATION. Failure to comply with these instructions could result in death or serious injury. 10/00 UDC2300 Indicator Product Manual...

  • Page 48: Minimum And Maximum Range Values

    –18 to1704 –0.090 mV 20.281 mV 0 to 3100 –18 to1704 –0.092 mV 17.998 mV -300 to 700 –184 to371 –5.341 mV 19.097 mV T (low) -200 to 500 –129 to260 –4.149 mV 12.574 mV UDC2300 Indicator Product Manual 10/00...

  • Page 49: Preliminary Information

    Before you calibrate the Input, check the internal jumper for the Input to make sure it is set for the correct input type. The jumper is located at position S101 on the printed wiring board. Figure 2-2 shows the location of the jumper and position selections. 10/00 UDC2300 Indicator Product Manual...

  • Page 50: Table 6-2 Equipment Needed

    Place current source at zero before switching ON. • Do not switch current sources OFF/ON while connected to the UDC2300 input. For Radiamatic inputs only, set Emissivity value to 1.0. See Section 4.5 – Configuration Set Up prompt INPUT1, function prompt EMISS. UDC2300 Indicator Product Manual 10/00...

  • Page 51: Input Set Up Wiring

    Thermocouple Source Step Action Connect the thermocouple extension wires to the terminals for the Input as shown in Figure 6-3. Thermocouple Source 24873 Thermocouple Extension Wire Figure 6-3 Wiring Connections for Thermocouple Inputs Using Thermocouple Source 10/00 UDC2300 Indicator Product Manual...

  • Page 52: Table 6-5 Set Up Wiring Procedure For Rtd Inputs

    Action Connect the copper leads from the calibrator to the Input terminals as shown in Figure 6-4. Place current source at zero before switching on. Do not switch current sources ON/OFF while connected to the UDC2300 input. Decade Resistance 24875...

  • Page 53: Input Calibration Procedure

    Action Connect the copper leads from the calibrator to the Input terminals as shown in Figure 6-6. Place current source at zero before switching on. Do not switch current sources ON/OFF while connected to the UDC2300 input. Volt Source 24877 Figure 6-6 Wiring Connections for 0 to 10 Volts 6.5 Input Calibration Procedure...

  • Page 54: Table 6-8 Input Calibration Procedure

    100 % range values. • Wait 15 seconds, and If … Then … you are calibrating a Thermocouple input go to step 4 you are calibrating other than a go to step 5 Thermocouple input UDC2300 Indicator Product Manual 10/00...

  • Page 55: Restore Factory Calibration

    High and Low Range Limits. Be sure to protect any field calibration from accidental overwrites by configuring the appropriate LOCKOUT selection after calibration. See Section 4 - Configuration for specific instructions to set the lockout. 10/00 UDC2300 Indicator Product Manual...

  • Page 56: Table 6-9 Restore Factory Calibration

    Lower Display = INxTYP to return to Normal operating mode. Return to Normal DISPLAY Operation The factory calibration will be restored. If the problem is not corrected, contact the Honeywell Technical Assistance Center. 1-800-423-9883 USA and Canada UDC2300 Indicator Product Manual 10/00...

  • Page 57: Troubleshooting/Service

    • Indicator Failure Symptoms • Customer Support • Determining the Software Version Number Power-up Tests Status Tests Background Tests Indicator Failure Symptoms Troubleshooting Procedures • Power Failure • Alarm Relay Output Failure • Keyboard Failure 10/00 UDC2300 Indicator Product Manual...
  • Page 58 Troubleshooting/Service Installation related problems Read the Installation section in this manual to make sure the UDC2300 has been properly installed. The installation section provides information on protection against electrical noise, connecting external equipment to the indicator, and shielding and routing external wiring.

  • Page 59: Troubleshooting Aids

    Do not return your indicator without authorization from Honeywell’s Technical Assistance Center or until the replacement has been received. For a list of frequently asked questions and their answers, dial Honeywell’s Faxback 24 hour Service: 1-888-423-9883 USA Or check out Honeywell’s web site at:...

  • Page 60: Table 7-1 Procedure For Identifying The Software Version

    Lower Display = A1xx Basic Controller and Indicator A2xx Limit Controller Please give this number to the Customer Support person. It will indicate which version of UDC2300 you have and help them determine a solution to your problem. UDC2300 Indicator Product Manual...

  • Page 61: Power-Up Tests

    Set Up Group Read the test FUNCTION You will see: results Upper Display = NO or YES YES indicates a failure Lower Display = FAILSF FUNCTION Upper Display = PASS or FAIL Lower Display = TEST 10/00 UDC2300 Indicator Product Manual...

  • Page 62: Background Tests

    Troubleshooting/Service Background Tests Introduction The UDC2300 performs ongoing background tests to verify data and memory integrity. If there is a malfunction, an error message will be displayed (blinking) in the lower display. In the case of simultaneously malfunctions, the messages will appear in sequence in the lower display.

  • Page 63: Indicator Failure Symptoms

    This may lead to a different troubleshooting procedure. If the symptom still persists, refer to the installation section in this manual to ensure proper installation and proper use of the indicator in your system. 10/00 UDC2300 Indicator Product Manual...

  • Page 64: Troubleshooting Procedures

    Equipment needed You will need the following equipment in order to troubleshoot the symptoms listed in the tables that follow: • DC Milliammeter – mAdc • Calibration sources – T/C, mV, Volt, etc. • Voltmeter UDC2300 Indicator Product Manual 10/00...

  • Page 65: Table 7-5 Troubleshooting Power Failure Symptoms

    Check the contacts. Make sure the NO or NC contact wiring is correct. Refer to Section 2 - Installation for relay jumper placement and relay contact information. Change Main board. Installation instructions supplied with new board. 10/00 UDC2300 Indicator Product Manual...

  • Page 66: Table 7-7 Troubleshooting A Keyboard Failure

    Refer to Section 4 – security code. Configuration. Using “1000” as a security code number will override the 4-digit code previously entered. Replace the display/keyboard if any Installation instructions supplied with new keys are not functioning. display/keyboard. UDC2300 Indicator Product Manual 10/00...

  • Page 67: Parts List

    Exploded View Introduction Figure 8-1 is an exploded view of the UDC2300 Indicator. Each part is labeled with a key number. The part numbers are listed by key number in Table 8-1. Parts not shown are listed in Table 8-2.

  • Page 68: Table 8-2 Parts Not Shown

    NEMA 4 Adaptor Kit 30756764-002 Rear Terminal Cover Kit 30756018-001 SS Relay 10 Amp (external) 30756725-501 SS Relay 1 Amp (internal) 30754465-501 0-10 Volt Input resistor assembly (100K pair) 30754142-003 Terminal Strip Assembly 30755306-501 Electro-mechanical Relay (5 Amp) UDC2300 Indicator Product Manual 10/00...

  • Page 69: Index

    Control and Alarm Relay Contact Information, 8 Controller Grounding, 11 Key error, 35 Customer support, 51 Key Error Message, 18 Key Functions, 18 Keyboard failure, 58 Decimal Point Selection, 23 Dimensions, 9 DOWNSCALE BURNOUT, 25 10/00 UDC2300 Indicator Product Manual...
  • Page 70 Millivolts, or Volts (Except 0 to 10 Volts), 45 Relative Humidity, 4 Wiring Connections for RTD (Resistance Response Delay, 28 Thermometer Device), 44 Restore Factory Calibration, 47 Wiring Diagrams, 12 RTD Inputs, 44 Wiring the Indicator, 12 UDC2300 Indicator Product Manual 10/00...
  • Page 71 Tel. : 358 0 3480101 MEXICO Tel : 52 5 259 1966 BRAZIL FRANCE THE NETHERLANDS HONEYWELL DO BRAZIL AND CIA HONEYWELL S.A. Rua Jose Alves Da Chunha Bâtiment « le Mercury » HONEYWELL BV Lima 172 Parc Technologique de St Aubin...
  • Page 72 HONEYWELL SERVICE CENTERS HSM8 NORWAY REPUBLIC OF SOUTH SWEDEN AFRICA HONEYWELL A/S HONEYWELL HONEYWELL A.B. Askerveien 61 Southern Africa S-127 86 Skarholmen PO Box 263 PO BOX 138 STOCKHOLM N-1371 ASKER Milnerton 7435 SWEDEN NORWAY REPUBLIC OF SOUTH AFRICA Tel. : 46 8 775 55 00 Tel.
  • Page 73 Sensing and Control Honeywell 11 West Spring Street Freeport, IL 61032 www.honeywell.com/sensing 51-52-25-84A 1000 Printed in USA...

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