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VIPA System 100V Series Manual

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VIPA System 100V
CPU | Manual
HB100E_CPU | Rev. 12/12
March 2012

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  • Page 1 VIPA System 100V CPU | Manual HB100E_CPU | Rev. 12/12 March 2012...
  • Page 2 Copyright © VIPA GmbH. All Rights Reserved. This document contains proprietary information of VIPA and is not to be disclosed or used except in accordance with applicable agreements. This material is protected by the copyright laws. It may not be reproduced, distributed, or altered in any fashion by any entity (either internal or external to VIPA), except in accordance with applicable agreements, contracts or licensing, without the express written consent of VIPA and the business management owner of the material.

  • Page 3: Table Of Contents

    Components..................2-6 Structure of the in-/outputs ..............2-15 Circuit diagrams ................. 2-20 Block diagram ..................2-22 Function security of the VIPA CPUs ........... 2-23 Operation modes of the CPU section ..........2-24 Technical data..................2-26 Chapter 3 Deployment Micro-PLC CPU 11x ........3-1 Installation and Commissioning ............
  • Page 4 Contents Manual VIPA System 100V Chapter 5 Deployment Micro-PLC CPU 11xSER ......5-1 Principles....................5-2 Protocols and procedures ..............5-3 Deployment of the serial interface ............5-7 Principals of the data transfer............... 5-8 Parameterization ................5-10 Communication .................. 5-14 Modem functionality ................5-20 Modbus slave function codes .............

  • Page 5: About This Manual

    About this Manual About this Manual This manual describes the available System 100V Micro-PLC CPUs from VIPA. Besides of a product overview you will find the detailed description of the CPUs. You'll get information about installing and operating a Micro-PLC CPU.
  • Page 6 About this Manual Manual VIPA System 100V Objective and This manual describes the installation, project engineering and usage of the Micro-PLC CPU 11x of the System 100V. contents This manual is relevant for: Product Order number as of state: CPU-FW...

  • Page 7: Safety Information

    Manual VIPA System 100V Safety information Safety information The System 100V is constructed and manufactured for Application specifications • communication and process control • general control and automation tasks • industrial applications • operation within the environmental conditions specified in the technical data •...
  • Page 8 Safety information Manual VIPA System 100V HB100E - CPU - Rev. 12/12...

  • Page 9: Chapter 1 Basics

    Manual VIPA System 100V Chapter 1 Basics Chapter 1 Basics Main theme of this chapter is to give you information and hints about Overview deployment areas and usage of the System 100V. Content Topic Page Chapter 1 Basics ................1-1 Safety information for Users..............

  • Page 10: Safety Information For Users

    Chapter 1 Basics Manual VIPA System 100V Safety information for Users VIPA modules make use of highly integrated components in MOS- Handling of technology. These components are extremely sensitive to over-voltages electrostatic that can occur during electrostatic discharges. sensitive modules...

  • Page 11: Overview System 100V

    Manual VIPA System 100V Chapter 1 Basics Overview System 100V The System 100V from VIPA is a compact central and decentral usable General automation system from VIPA. The system is recommended for lower and middle performance needs. At a System 100V module, CPU res. bus coupler are integrated together with in-/output functions in one case.

  • Page 12: General Description Of The System 100V

    Chapter 1 Basics Manual VIPA System 100V General Description of the System 100V • Norm profile head rail 35mm Structure and dimensions • Dimensions basic module: 4tier width: (WxHxD) in mm: 101.6x76x48 / in inches: 4x3x1.9 6tier width: (WxHxD) in mm: 152.4x76x48 / in Inches: 6x3x1.9...

  • Page 13: Assembly Dimensions

    Manual VIPA System 100V Chapter 1 Basics Assembly dimensions Installation dimensions Installed and 45 mm 44 mm wired dimensions 34 mm 48 mm ca. 70 mm HB100E - CPU - Rev. 12/12...
  • Page 14 Chapter 1 Basics Manual VIPA System 100V CPU 11x with 51 mm 50 mm EasyConn from 45 mm VIPA 11 mm 5 mm 85 mm 8 cm HB100E - CPU - Rev. 12/12...

  • Page 15: Installation Guidelines

    Manual VIPA System 100V Chapter 1 Basics Installation Guidelines The installation guidelines contain information about the interference free General deployment of System 100V systems. There is the description of the ways, interference may occur in your control, how you can make sure the electromagnetic digestibility (EMC), and how you manage the isolation.
  • Page 16 Chapter 1 Basics Manual VIPA System 100V Basic rules for In the most times it is enough to take care of some elementary rules to guarantee the EMC. Please regard the following basic rules when installing your PLC. • Take care of a correct area-wide grounding of the inactive metal parts when installing your components.
  • Page 17 Manual VIPA System 100V Chapter 1 Basics Isolation of Electrical, magnetic and electromagnetic interference fields are weakened by means of an isolation, one talks of absorption. conductors Via the isolation rail, that is connected conductive with the rack, interference currents are shunt via cable isolation to the ground. Hereby...
  • Page 18 Chapter 1 Basics Manual VIPA System 100V 1-10 HB100E - CPU - Rev. 12/12...

  • Page 19: Chapter 2 Hardware Description Micro-Plc Cpu 11X

    Components..................2-7 Structure of the in-/outputs ..............2-15 Circuit diagrams ................. 2-20 Block diagram ..................2-22 Function security of the VIPA CPUs ........... 2-23 Operation modes of the CPU section ..........2-24 Technical data..................2-26 HB100E - CPU - Rev. 12/12...

  • Page 20: System Overview

    The CPUs have a MP I interface and support the standard MPI protocol and a serial point-to-point communication. Thus enables, together with the "Green Cable" from VIPA, a direct and economic programming. The modules are clipped directly at a 35mm norm profile rail.
  • Page 21 Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x Micro-PLC The Micro-PLC of the System 100V is especially suitable for the deploy- ment at controls with a low amount of in-/outputs, where you abstained deploying a CPU in the past.
  • Page 22 Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V • CPU with in-/output components CPU 112 • Isolation each I/O group respectively I/O periphery • Instruction set compatible to S7-300 from Siemens • MP I adapter for the data transfer between PC and CPU res. between different MPI participants •...
  • Page 23 Every CPU has a MPI interface and is instruction compatible to S7-300 from Siemens. By connecting up to 4 expansion modules (max 7 modules at VIPA 115- 6BL72) you may increase the number of your in- and outputs. Due to the...

  • Page 24: Structure Cpu 11X

    Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V Structure CPU 11x Operating mode switch CPU 115 Front view RUN/STOP/RESET CPU 11x Diagnostic LEDs STOP I interface MRST Slot for MMC storage module Connection for DC 24V power supply...

  • Page 25: Components

    Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x Components The components for the CPU 11x that are described here are also part of CPU 11x all CPUs portrayed in this manual except the CPU 112. The CPU 112 has no counter input nor pulse outputs.
  • Page 26 That the CPU is able to switch to RUN, the accu has to be in good condition. If there is a defect at the accu, the CPU switches to STOP and announces a sum error. In this case you should check the CPU. Please contact VIPA for that purpose! Internal...
  • Page 27 Serial data transfer by means of Green Cable from VIPA. Important notes for the deployment of MPI cables! Deploying MPI cables at the CPUs from VIPA, you have to make sure that Pin 1 is not connected. This may cause transfer problems and in some cases damage the CPU! Especially PROFIBUS cables from Siemens, like e.g.
  • Page 28 MP I, the transfer rate at 38400bps. Close both windows with [OK]. To test the connection, plug the VIPA Green Cable to the COM interface of your PC and to the MP I jack of your CPU. Via PLC > Display Accessible Nodes you reach the CPU with the preset MPI address 2.
  • Page 29 Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x Counter / alarm The first 4 inputs of X3 may be used as counter or as alarm input, the last 2 inputs, outputs of the output area X5 may be used as pulse outputs pulse outputs The properties and the behavior of the in- res.
  • Page 30 Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V Default address If no hardware configuration had taken place yet, the following addresses in allocation CPU 11x the CPU 11x are occupied: Address allocation input area 0...2 3...127 free for more inputs...
  • Page 31 Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x Additional to the components described before, the CPU 11xDP has a CPU 11xDP PROFIBUS interface. PROFIBUS-DP Via a 9pin RS485 interface you include your Micro-PLC CPU 11xDP into interface your PROFIBUS.
  • Page 32 Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V Additional to the components described before, the CPU 115-6BL1x has an CPU 11xSER RS232 interface the CPU 115-6BL3x an RS485 interface. RS232 interface Via 9pin jack, you may establish a serial point-to-point connection.

  • Page 33: Structure Of The In-/Outputs

    Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x Structure of the in-/outputs The digital input section of a System 100V module collects the binary Input section control signals of the process level and stores them in a definable address area of the CPU.
  • Page 34 Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V The output section has to be additionally provided with DC 24V via the Output section front-facing connector (see also schematic diagrams). The available supply voltage is shown via the yellow LED (L+).
  • Page 35 Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x The In-/Output section has 4 I/O channels that may be used as input or as In-/Output output channels and 4 normal outputs. Every I/O channel is provided with a section diagnostic function, i.e.
  • Page 36 Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V Status monitor pin assignment Description Assignment LED (green) Supply voltage DC 24V DIO/DO 4/4xDC24V Supply voltage is available In-/Output I/Q+0.0 In-/Output I/Q+0.1 .0..3 LEDs (green) In-/Output I/Q+0.2 I/Q+0.0 to I/Q+0.3 In-/Output I/Q+0.3...
  • Page 37 Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x The relay output is segmented in 2 groups with 4 relays. A LED for errors Relay output and applied load voltage is not available. The relay output unit is not processing diagnosis.

  • Page 38: Circuit Diagrams

    Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V Circuit diagrams Micro-PLC VIPA 112-4BH02: CPU 112 DI 8(12)xDC 24V / DO 8(4)xDC 24V 0.5A Micro-PLC VIPA 114-6BJ02/3/4: CPU 114 DI 16(20)xDC 24V / DO 8(4)xDC 24V 0.5A 2-20...
  • Page 39 Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x Micro-PLC VIPA 114-6BJ52/3/4: CPU 114R DI 16xDC 24V / DO 8xRelay AC 230V DC 30V AC 230V DC 30V Micro-PLC VIPA 115-6BLx2/3/4: CPU 115 DI 16(20)xDC 24V / DO 16(12)xDC 24V 0.5A HB100E - CPU - Rev.

  • Page 40: Block Diagram

    Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V Block diagram The following block diagram shows the hardware construction of the CPU section in principal: Voltage monitor RUN/STOP/MRST Time RESET DC 24V Power supply Memory-Card Processor Clock System 100V...

  • Page 41: Function Security Of The Vipa Cpus

    (parameterizable min. 1ms) that stop res. execute a RESET at the CPU in case of an error and set it into a defined STOP state. The VIPA CPUs are developed function secure and have the following system properties: Event...

  • Page 42: Operation Modes Of The Cpu Section

    Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V Operation modes of the CPU section General These CPUs are intended for small and medium sized applications and are supplied with an integrated 24V power supply. The CPU contains a standard processor with internal program memory.
  • Page 43 Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x The CPU 11x supports the following operand areas for the project Operands engineering: • Process image and periphery • Marker • Timers and counters • Data blocks Process image...

  • Page 44: Technical Data

    Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V Technical data CPU 11x standard Order number 112-4BH02 114-6BJ02 114-6BJ03 Type CPU 112 CPU 114 CPU 114 Technical data power supply Power supply (rated value) DC 24 V DC 24 V...
  • Page 45 Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x Order number 112-4BH02 114-6BJ02 114-6BJ03 Hardware configuration Racks, max. Modules per rack, max. Number of integrated DP master Number of DP master via CP Operable function modules Operable communication modules PtP...
  • Page 46 Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V Order number 112-4BH02 114-6BJ02 114-6BJ03 Global data communication Number of GD circuits, max. Size of GD packets, max. 22 Byte 22 Byte 22 Byte S7 basic communication S7 basic communication, user data per job...
  • Page 47 Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x Order number 114-6BJ04 114-6BJ52 114-6BJ53 Type CPU 114 CPU 114R CPU 114R Technical data power supply Power supply (rated value) DC 24 V DC 24 V DC 24 V Power supply (permitted range) DC 20.4...28.8 V...
  • Page 48 Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V Order number 114-6BJ04 114-6BJ52 114-6BJ53 Operable function modules Operable communication modules PtP Status information, alarms, diagnostics Status display Interrupts Process alarm Diagnostic interrupt Diagnostic functions Diagnostics information read-out possible...
  • Page 49 Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x Order number 114-6BJ04 114-6BJ52 114-6BJ53 S7 communication as server S7 communication as client S7 communication, user data per job 160 Byte 160 Byte 160 Byte Number of connections, max.
  • Page 50 Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V Order number 114-6BJ54 115-6BL02 115-6BL03 Type CPU 114R CPU 115 CPU 115 Technical data power supply Power supply (rated value) DC 24 V DC 24 V DC 24 V Power supply (permitted range) DC 20.4...28.8 V...
  • Page 51 Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x Order number 114-6BJ54 115-6BL02 115-6BL03 Operable function modules Operable communication modules PtP Status information, alarms, diagnostics Status display Interrupts Process alarm Diagnostic interrupt Diagnostic functions Diagnostics information read-out possible...
  • Page 52 Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V Order number 114-6BJ54 115-6BL02 115-6BL03 S7 communication as server S7 communication as client S7 communication, user data per job 160 Byte 160 Byte 160 Byte Number of connections, max.
  • Page 53 Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x Order number 115-6BL04 115-6BL72 Type CPU 115 CPU 115 Technical data power supply Power supply (rated value) DC 24 V DC 24 V Power supply (permitted range) DC 20.4...28.8 V DC 20.4...28.8 V...
  • Page 54 Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V Order number 115-6BL04 115-6BL72 Operable function modules Operable communication modules PtP Status information, alarms, diagnostics Status display Interrupts Process alarm Diagnostic interrupt Diagnostic functions Diagnostics information read-out possible none...
  • Page 55 Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x Order number 115-6BL04 115-6BL72 S7 communication as server S7 communication as client S7 communication, user data per job 160 Byte 160 Byte Number of connections, max. Functionality Sub-D interfaces...
  • Page 56 Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V CPU 11x PtP Order number 115-6BL12 115-6BL13 115-6BL14 Type CPU 115SER CPU 115SER CPU 115SER Technical data power supply Power supply (rated value) DC 24 V DC 24 V...
  • Page 57 Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x Order number 115-6BL12 115-6BL13 115-6BL14 Number of DP master via CP Operable function modules Operable communication modules PtP Status information, alarms, diagnostics Status display Interrupts Process alarm Diagnostic interrupt...
  • Page 58 Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V Order number 115-6BL12 115-6BL13 115-6BL14 S7 communication S7 communication as server S7 communication as client S7 communication, user data per job 160 Byte 160 Byte 160 Byte Number of connections, max.
  • Page 59 Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x Order number 115-6BL32 115-6BL33 115-6BL34 Type CPU 115SER CPU 115SER CPU 115SER Technical data power supply Power supply (rated value) DC 24 V DC 24 V DC 24 V Power supply (permitted range) DC 20.4...28.8 V...
  • Page 60 Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V Order number 115-6BL32 115-6BL33 115-6BL34 Operable function modules Operable communication modules PtP Status information, alarms, diagnostics Status display Interrupts Process alarm Diagnostic interrupt Diagnostic functions Diagnostics information read-out possible...
  • Page 61 Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x Order number 115-6BL32 115-6BL33 115-6BL34 S7 communication as server S7 communication as client S7 communication, user data per job 160 Byte 160 Byte 160 Byte Number of connections, max.
  • Page 62 Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V CPU 11x PROFIBUS- DP slave Order number 115-6BL22 115-6BL23 115-6BL24 Type CPU 115DP CPU 115DP CPU 115DP Technical data power supply Power supply (rated value) DC 24 V DC 24 V...
  • Page 63 Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x Order number 115-6BL22 115-6BL23 115-6BL24 Modules per rack, max. Number of integrated DP master Number of DP master via CP Operable function modules Operable communication modules PtP Status information, alarms, diagnostics...
  • Page 64 Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V Order number 115-6BL22 115-6BL23 115-6BL24 S7 basic communication S7 basic communication, user data per job 76 Byte 76 Byte 76 Byte S7 communication S7 communication as server S7 communication as client...

  • Page 65: Chapter 3 Deployment Micro-Plc Cpu 11X

    Another part is the description of the operating modes, the overall reset, the firmware update, the employment of the MMC and the MPI slot. The chapter closes with VIPA specific diagnostics and the test functions "Control and monitor variable". Content...

  • Page 66: Installation And Commissioning

    Chapter 3 Deployment Micro-PLC CPU 11x Manual VIPA System 100V Installation and Commissioning • Turn off your power supply. Checklist for commissioning • Build up your system. • Cable your system. • Turn on your power supply. • Request an Overall reset.

  • Page 67: Start-Up Behavior

    Manual VIPA System 100V Chapter 3 Deployment Micro-PLC CPU 11x Start-up behavior After you turned on the power supply, the CPU switches to the operating Turn on mode that has been selected at the operating mode switch. power supply Now you may transfer your project from your projecting tool into the CPU via MPI res.

  • Page 68: Principles Of The Address Allocation

    Chapter 3 Deployment Micro-PLC CPU 11x Manual VIPA System 100V Principles of the address allocation At the start-up of the CPU, the input and output sections are automatically Overview linked up to the address area of the CPU starting at address 0.
  • Page 69 Manual VIPA System 100V Chapter 3 Deployment Micro-PLC CPU 11x Example for the The following figure illustrates the automatic allocation of addresses: automatic address allocation Plug-in location Peripheral area Peripheral area rel. Addr. rel. Addr Input byte 0 Output byte 0...

  • Page 70: Fast Introduction Project Engineering

    • Siemens SIMATIC manager installed on PC res. PG Requirements • GSD files have been included in the hardware configurator • serial connection to the CPU (e.g. via the "Green Cable" from VIPA) Note! For the project engineering a thorough knowledge of the Siemens...
  • Page 71 Manual VIPA System 100V Chapter 3 Deployment Micro-PLC CPU 11x • Create a new project System 300 in the Siemens SIMATIC manager Project engineering as virtual PROFIBUS and add a profile rail from the hardware catalog. master system • You'll find the CPU with PROFIBUS master in the hardware catalog at: Simatic300/CPU-300/CPU315-2DP/6ES7 315-2AF03-0AB0.
  • Page 72 Byte entry at the master project engineering. Otherwise no PROFIBUS communication is possible (slave failure). Note! If your DP master system is a System 200V from VIPA, you may parameterize the directly connected modules by including a "DP100V" slave system.

  • Page 73: Conditions For The Project Engineering Micro-Plc Cpu 11X

    • Go to Options > Install New GSD. • Enter VIPA_11x.GSD. • Refresh the hardware catalog via Options > update catalog. Now the modules of the VIPA System 100V have been integrated into the hardware catalog and are available for configuration. HB100E - CPU - Rev. 12/12...

  • Page 74: Project Engineering Micro-Plc Cpu 11X

    Chapter 3 Deployment Micro-PLC CPU 11x Manual VIPA System 100V Project engineering Micro-PLC CPU 11x To be compatible with the Siemens SIMATIC manager, you have to Configuration as configure the Micro-PLC CPU 11x as a virtual PROFIBUS system following virtual PROFIBUS...
  • Page 75 Chapter 3 Deployment Micro-PLC CPU 11x Configuration Via slot 1...4 you may include some further modules into your System expansion and 100V. With the Micro-PLC CPU with order number VIPA 115-6BL72 System 200V maximum 7 modules may be connected. modules Choose the wanted module in the hardware catalog from Siemens and place it on the according slot.

  • Page 76: Parameter Adjustment System 100V Cpu

    Chapter 3 Deployment Micro-PLC CPU 11x Manual VIPA System 100V Parameter adjustment System 100V CPU The general parameters concerning the CPU section of your System 100V Overview have to be configured in the hardware configurator from Siemens under the properties of the CPU 315-2DP.

  • Page 77: Parameter Adjustment System 100V Periphery

    Manual VIPA System 100V Chapter 3 Deployment Micro-PLC CPU 11x Parameter adjustment System 100V periphery The Micro-PLC CPU 11x has different parameters, that you may Overview parameterize in the hardware configurator from Siemens via the concerning CPU-"properties". • The adjustments, concerning the CPU may be found at the properties of the CPU 315-2 DP.
  • Page 78 Chapter 3 Deployment Micro-PLC CPU 11x Manual VIPA System 100V The following parameterization is possible: Parameterization • Counter/Alarm behavior of the first 4 inputs • Address assignment of the potentiometers P1 and P2 • PWM output behavior of the last 2 outputs at X5...
  • Page 79 Manual VIPA System 100V Chapter 3 Deployment Micro-PLC CPU 11x Counter: Please type the start address from where on the content of the 4 counters shall be stored. The length is 16byte. Periphery address Value range: 0 ... 1008 Default: 136 (Counter 0) ...

  • Page 80: Deployment Counter And Alarm Input

    There is also the possibility to change the counter parameter at run-time by means of the VIPA SFC 224. More details about this may be found in the Manual "VIPA Operation List Standard" (HB00_OPL_STD). CPU 115...
  • Page 81 Manual VIPA System 100V Chapter 3 Deployment Micro-PLC CPU 11x Counter: pulse 2 inputs are occupied, the 1 input is for counting and the hw-gate is released by the 2 input. with hw-gate The counter values are, if no limit is fixed, in the range between 00000000h Counter behavior and FFFFFFFFh.
  • Page 82 Chapter 3 Deployment Micro-PLC CPU 11x Manual VIPA System 100V Maximum counter The maximum counter frequency is influenced by the following facts: frequency • Number of activated counters The higher the number of activated counters; the lower is the maximum counter frequency.
  • Page 83 Manual VIPA System 100V Chapter 3 Deployment Micro-PLC CPU 11x With this functionality 2 encoders can be connected. Configuring "Counter: Encoder encoder ..." 2 inputs (A, B) are switched to connect 1 encoder. Here the Encoder 1 allocations for the respective 2 input (B) are ignored.
  • Page 84 Chapter 3 Deployment Micro-PLC CPU 11x Manual VIPA System 100V Down counter The counter is decremented by the rising edge of signal A if input B is at a HIGH level or by the falling edge of input A when input B is at a LOW level.
  • Page 85 Manual VIPA System 100V Chapter 3 Deployment Micro-PLC CPU 11x The first 4 inputs of X3 may be parameterized as alarm input. Alarm input The function "alarm input" means that an alarm is initialized after a selectable delay time and edge evaluation.
  • Page 86 Chapter 3 Deployment Micro-PLC CPU 11x Manual VIPA System 100V Alarm at falling edge: E+x.0 (Pin) E+x.0 (PII) Alarm Alarm (OB 40) input input delay delay Alarm at both edges: E+x.0 (Pin) E+x.0 (PII) Alarm Alarm Alarm (OB 40) input delay...

  • Page 87: Deployment Pwm

    There is also the possibility to change the PWM parameter at run-time by means of the VIPA SFC 223 (PWM) and SFC 225 (HF_PWM). More details about this may be found in the Manual "VIPA Operation List Standard"...
  • Page 88 Chapter 3 Deployment Micro-PLC CPU 11x Manual VIPA System 100V Connecting a drive The connection of a drive with PWM power controller to your System 100V is shown in the following drawing: DC 24V Drive PWM Out Activation and parameterization takes place in the register "Parameter Parameterize PWM assignment"...
  • Page 89 Manual VIPA System 100V Chapter 3 Deployment Micro-PLC CPU 11x PWM Mode Here you may activate res. deactivate the (HF)-PWM function for the according channel. At deactivated PWM function, the channel may be used as "normal" output channel. For each of this 2 channels you may either parameterize PWM or HF- PWM.

  • Page 90: Diagnostic And Alarm

    Chapter 3 Deployment Micro-PLC CPU 11x Manual VIPA System 100V Diagnostic and alarm An alarm can be released by the following events if parameterized: Overview The parameterization allows you to define the following trigger for a process alarm that may initialize a diagnostic alarm: •...
  • Page 91 Manual VIPA System 100V Chapter 3 Deployment Micro-PLC CPU 11x Release During a process alarm is processed by the CPU a diagnostic alarm can be released (if activated with Process+Diagnostic alarm) by the same event at diagnostics the same channel.

  • Page 92: Project Transfer

    • Connect your PG res. your PC via MPI with your CPU. Approach If your PU has no MPI functionality you may use the VIPA "Green Cable" for a point-to-point connection. The VIPA "Green Cable" has the order no. VIPA 950-0KB00 and may...
  • Page 93 Hints for the configuration of a MPI interface are to find in the Configure MPI documentation of your programming software. Here we only want to show the usage of the "Green Cable" from VIPA together with the programming tool from Siemens. The "Green Cable" establishes via MPI a serial connection between the COM-interface of the PC and the MP I jack of the CPU.
  • Page 94 Chapter 3 Deployment Micro-PLC CPU 11x Manual VIPA System 100V As external storage medium a MMC is deployed. The MMC (Multi Media Transfer via Card) serves as external transfer medium for programs and firmware for, among others, it provides the PC compatible FAT16 file system. With an overall reset or PowerON the MMC is automatically read.

  • Page 95: Operating Modes

    Manual VIPA System 100V Chapter 3 Deployment Micro-PLC CPU 11x Operating modes The CPU can be in one of 3 operating modes: Overview • Operating mode STOP • Operating mode START-UP • Operating mode RUN Certain conditions in the operating modes START-UP and RUN require a specific reaction from the system program.

  • Page 96: Overall Reset

    Chapter 3 Deployment Micro-PLC CPU 11x Manual VIPA System 100V Overall Reset During the Overall reset the entire user memory (RAM) is erased. Data Overview located in the memory card is not affected. You have 2 options to initiate an Overall reset: •...
  • Page 97 Manual VIPA System 100V Chapter 3 Deployment Micro-PLC CPU 11x Automatic reload At this point the CPU attempts to reload the parameters and the program from the memory card. → The lower LED (MC) blinks. When the reload has been completed the LED is extinguished. The operating mode of the CPU will be STOP or RUN, depending on the position of the function selector.

  • Page 98: Firmware Update

    Overview to update the firmware with a MMC via the reserved file name firmware.bin or via the update software and the Green Cable from VIPA. The 2 last recent firmware versions can be downloaded in the service area of www.vipa.de and from the ftp server ftp.vipa.de.
  • Page 99 • The update is ready and error free when all CPU-LEDs are on. At fast blinking, an error has occurred. Firmware update To update the firmware via Green Cable, the Green Cable from VIPA and the software tool "Updater" are required. The software can be downloaded via Green Cable from www.vipa.de.
  • Page 100 Cable and turn on the power supply again. Now the CPU is ready with the new firmware. If your CPU does not start anymore, an error occurred during the firmware update. Please call the VIPA hotline. 3-36 HB100E - CPU - Rev. 12/12...

  • Page 101: Vipa Specific Diagnostic Entries

    You may read the diagnostic buffer of the CPU via the Siemens SIMATIC Entries in the Manager. Besides of the standard entries in the diagnostic buffer, the VIPA diagnostic buffer CPUs support some additional specific entries in form of event-IDs.
  • Page 102 Zinfo2: Slot 0xE004 Multiple parameterization of a I/O address Zinfo1: I/O address Zinfo2: Slot 0xE005 Internal error – Please contact the VIPA-Hotline! 0xE006 Internal error – Please contact the VIPA-Hotline! 0xE007 Configured in-/output bytes do not fit into I/O area 0xE008 Internal error –...

  • Page 103: Using Test Functions For Control And Monitoring Variables

    Manual VIPA System 100V Chapter 3 Deployment Micro-PLC CPU 11x Using test functions for control and monitoring variables For troubleshooting purposes and to display the status of certain variables Overview you can access certain test functions via the menu item Debug of the Siemens SIMATIC manager.
  • Page 104 Chapter 3 Deployment Micro-PLC CPU 11x Manual VIPA System 100V PLC > This test function returns the condition of a selected operand (inputs, outputs, flags, data word, counters or timers) at the end of program Monitor/Modify execution. variables This information is obtained from the process image of the selected operands.

  • Page 105: Chapter 4 Deployment Micro-Plc Cpu 11Xdp

    Manual VIPA System 100V Chapter 4 Deployment Micro-PLC CPU 11xDP Chapter 4 Deployment Micro-PLC CPU 11xDP Content of this chapter is the deployment of the Micro-PLC CPU 11xDP Overview under PROFIBUS. It includes all information required for deploying an intelligent PROFIBUS-DP slave.

  • Page 106: Principles

    Slave equipment Typical slave equipment holds data of peripheral equipment, sensors, drives and transducers. The VIPA PROFIBUS couplers are modular slave equipment that transfer data between the system 100V periphery and the leading master. These devices do not have bus access permission in accordance with the PROFIBUS standard.
  • Page 107 Manual VIPA System 100V Chapter 4 Deployment Micro-PLC CPU 11xDP The bus communication protocol provides two procedures for accessing Communication the bus: Communications with the master is also referred to as token passing Master to master procedure. Token passing guarantees that the station receives access permission to the bus.
  • Page 108 PII: Process image of the Inputs PIQ: Process image of the Outputs In one V-Bus cycle (i.e. VIPA backplane bus) all input data of the single V-Bus cycle modules are collected in the PII and all output data from the PIQ are transferred to the output modules.
  • Page 109 Manual VIPA System 100V Chapter 4 Deployment Micro-PLC CPU 11xDP V-Bus cycle vs. To guarantee a simultaneous data transfer the V-Bus cycle time should always be same or lower than the DP cycle time. DP cycle In the delivered EDS you’ll find the parameter min_slave_interval = 3ms.
  • Page 110 GSD files To configure the slave connections in the Siemens SIMATIC Manager, you’ve got all the information about your VIPA-modules in form of an electronic data sheet file. Structure and content of this file are dictated by the PROFIBUS User Organization (PNO) and can be seen there.

  • Page 111: Project Engineering Cpu 11Xdp

    Manual VIPA System 100V Chapter 4 Deployment Micro-PLC CPU 11xDP Project engineering CPU 11xDP In contrast to a stand-alone slave, the Micro-PLC CPU 11xDP is an Overview "intelligent coupler". The "intelligent coupler" processes data that is available from an input or an output area of the CPU.
  • Page 112 Siemens For the deployment of the PROFIBUS-DP slaves of the systems 100V, 200V and 300V from VIPA, you have to include the modules in the hardware catalog via the GSD-file from VIPA. Start the hardware configurator from Siemens. To include a new GSD, no GSD: project may be open.
  • Page 113 PROFIBUS DP > Additional field devices > I/O > VIPA_System_100V. Assign the PROFIBUS address 1 to the DP slave. • Place your CPU 11xDP from VIPA on plug-in location 0 in the hardware configurator. The plug-in location 0 is mandatory! •...
  • Page 114 Chapter 4 Deployment Micro-PLC CPU 11xDP Manual VIPA System 100V Parameterize The PROFIBUS section shows its data areas in the memory area of the CPU 11xDP. The allocation of these areas is fixed at the properties of the PROFIBUS section CPU 11xDP.
  • Page 115 In the following all relevant dialog windows of the master parameterization are listed: Note! When your DP master system is a System 200V from VIPA, you may parameterize the directly plugged-in modules by adding a "DP100V" slave system. To enable the VIPA-CPU to recognize the project as central system, you have to assign the PROFIBUS address 1 to the "DP100V"...

  • Page 116: Dp Slave Parameters

    PROFIBUS-DP system support an address range from 0 to 255. Starting with firmware version V3.0, the CPU 11x and PROFIBUS-DP system from VIPA support an address range from 0 to 1023. The firmware level is to find on the label at the backside of the modules.
  • Page 117 Manual VIPA System 100V Chapter 4 Deployment Micro-PLC CPU 11xDP Via a double-click on the CPU 11xDP in the hardware configurator, the Description dialog window for the parameterization of the data areas for the parameter data PROFIBUS slave: Input add., length Address, from where on the data coming via PROFIBUS have to be stored in the CPU with the according "length".
  • Page 118 Chapter 4 Deployment Micro-PLC CPU 11xDP Manual VIPA System 100V Diag. add. The wide range of diagnostic facilities of PROFIBUS-DP allow a fast error localization. The diagnostic messages are transferred via the bus and (5Byte fix) collected at the master.

  • Page 119: Diagnostic Functions

    Manual VIPA System 100V Chapter 4 Deployment Micro-PLC CPU 11xDP Diagnostic functions The wide range of diagnostic functions of PROFIBUS DP allow a fast error Overview localization. The diagnostic data is broadcasted via the bus and summarized at the DP master.
  • Page 120 Chapter 4 Deployment Micro-PLC CPU 11xDP Manual VIPA System 100V Norm diagnostic More detailed information about the structure of the norm diagnostic data is available in the PROFIBUS Norm Papers. These papers are delivered by data the PROFIBUS User Organization.
  • Page 121 Manual VIPA System 100V Chapter 4 Deployment Micro-PLC CPU 11xDP Device related The device related diagnostic data give detailed information about the slave and the in-/output periphery. The length of the device related diagnostic data diagnostic data is fixed at 10Byte.

  • Page 122: Status Message Internal To Cpu

    Chapter 4 Deployment Micro-PLC CPU 11xDP Manual VIPA System 100V Status message internal to CPU The current status of the PROFIBUS communication is shown in the status messages that are included in the periphery address range of the CPU. The status messages consist of 2Byte and have the following structure: Bit-No.
  • Page 123 Hardware control If a Bit is set here, this shows a failure in the PROFIBUS controller of the CPU 11xDP. Please contact the VIPA hotline. This Bit is set at a transfer error. DP data HB100E - CPU - Rev.

  • Page 124: Profibus Installation Guidelines

    Chapter 4 Deployment Micro-PLC CPU 11xDP Manual VIPA System 100V PROFIBUS installation guidelines • A PROFIBUS-DP network may only be built up in linear structure. PROFIBUS in general • PROFIBUS-DP consists of minimum one segment with at least one master and one slave.
  • Page 125 In PROFIBUS all participants are wired parallel. For that purpose, the bus bus connector cable must be feed-through. Via the order number VIPA 972-0DP10 you may order the bus connector "EasyConn". This is a bus connector with switchable terminating resistor and integrated bus diagnostic.
  • Page 126 A (EN50170). Starting with release 5 you also can use highly flexible bus cable: Lapp Kabel order no.: 2170222, 2170822, 2170322. With the order no. 905-6AA00 VIPA offers the "EasyStrip" de-isolating tool that makes the connection of the EasyConn much easier.
  • Page 127 Manual VIPA System 100V Chapter 4 Deployment Micro-PLC CPU 11xDP Examples for One CPU and several master lines PROFIBUS The CPU should have a short cycle time to guarantee the actuality of the networks data in slave no. 5 (right side). This structure is only convenient when there are only slaves coupled to the slow line (left), which data actuality is not important.
  • Page 128 Chapter 4 Deployment Micro-PLC CPU 11xDP Manual VIPA System 100V Multi master system Several master connections at one bus together with several slaves: IM 208 IM 208 IM 253 IM 253 I/O-Peripherie I/O-Peripherie CPU 21x DP IM 253 I/O-Peripherie I/O-Peripherie...

  • Page 129: Commissioning

    Configuration at Project your CPU 11xDP in your master system. To engineer the System 100V PROFIBUS slaves from VIPA, you have to include the GSD the master VIPA04Dx.GSD. Transfer your project in the master CPU.
  • Page 130 MPI. • Connect your PG res. the PC via MPI with the CPU. If your programming device has no MPI slot, you may use the VIPA Green Cable to establish a serial point-to-point connection. The Green Cable has the order no. VIPA 950-0KB00 and only be used with the VIPA CPUs with MP I-Slot.

  • Page 131: Example

    Manual VIPA System 100V Chapter 4 Deployment Micro-PLC CPU 11xDP Example This example shows a communication between the master system CPU Task description 214DPM and a slave system CPU 11xDP. Counter values have to be transferred via PROFIBUS and monitored at the output section of the partner.
  • Page 132 Siemens of the Hardware catalogue. • Add a PROFIBUS slave "VIPA_CPU21x" with address 1. The VIPA_21x.GSD from VIPA is required. • Include the CPU at slot 0 of the slave system 214-2BM01 . • Include the output module 222-1BF00 at plug-in location 1.
  • Page 133 Manual VIPA System 100V Chapter 4 Deployment Micro-PLC CPU 11xDP Configuration To be compatible with the Siemens SIMATIC Manager, you have to execute the following steps for the System 100V: CPU 11xDP • Start the hardware configurator from Siemens • Project a CPU 315-2DP with DP master system (address 2).
  • Page 134 Chapter 4 Deployment Micro-PLC CPU 11xDP Manual VIPA System 100V User application The user application of the CPU 214DPM is for two purposes, shared on two OBs: CPU 214DPM • Test communication via the control byte. Load the input byte from PROFIBUS and monitor the value at the output module.
  • Page 135 Manual VIPA System 100V Chapter 4 Deployment Micro-PLC CPU 11xDP User application Like shown above, the user application is for two purposes, shared on two OBs: CPU 11xDP • Load input byte from the PROFIBUS slave and monitor the value at the output module.
  • Page 136 Chapter 4 Deployment Micro-PLC CPU 11xDP Manual VIPA System 100V 4-32 HB100E - CPU - Rev. 12/12...

  • Page 137: Chapter 5 Deployment Micro-Plc Cpu 11Xser

    Manual VIPA System 100V Chapter 5 Deployment Micro-PLC CPU 11xSER Chapter 5 Deployment Micro-PLC CPU 11xSER Content of this chapter is the deployment of the Micro-PLC CPU 11xSER Overview with RS232/RS485 interface. Here you’ll find all information about the deployment of the serial interfaces of the CPU 11xSER.

  • Page 138: Principles

    Chapter 5 Deployment Micro-PLC CPU 11xSER Manual VIPA System 100V Principles The CPU 11xSER provides serial interfacing facilities between the General processes of different source and destination systems. For the serial communication the CPU 115-6BL1x has a RS232 interface and the CPU 115-6BL3x has a RS485 interface.

  • Page 139: Protocols And Procedures

    Receive_ASCII-FB is to find at ftp.vipa.de. STX/ETX is a simple protocol with start and end ID, where STX stands for STX/ETX Start of Text and ETX for End of Text. The STX/ETX procedure is suitable for the transfer of ASCII characters. It does not use block checks (BCC).
  • Page 140 Chapter 5 Deployment Micro-PLC CPU 11xSER Manual VIPA System 100V The 3964R procedure controls the data transfer of a point-to-point link 3964R between the CPU 11xSER and a communication partner. The procedure adds control characters to the message data during data transfer. These control characters may be used by the communication partner to verify the complete and error free receipt.
  • Page 141 Manual VIPA System 100V Chapter 5 Deployment Micro-PLC CPU 11xSER The USS protocol (Universelle serielle Schnittstelle = universal serial interface) is a serial transfer protocol defined by Siemens for the drive and system components. This allows to build-up a serial bus connection between a superordinated master and several slave systems.
  • Page 142 Chapter 5 Deployment Micro-PLC CPU 11xSER Manual VIPA System 100V The Modbus protocol is a communication protocol that fixes a hierarchic Modbus structure with one master and several slaves. Physically, Modbus works with a serial half-duplex connection. There are no bus conflicts occurring, because the master can only communicate with one slave at a time.

  • Page 143: Deployment Of The Serial Interface

    Manual VIPA System 100V Chapter 5 Deployment Micro-PLC CPU 11xSER Deployment of the serial interface The CPU has got a RS232- (Best.-Nr.: 115-6BL1x) or RS485-interface Overview (Best.-Nr.: 115-6BL3x). The booth interfaces are following described. • Logical signals as voltage levels (compatible to COM of PC) RS232 interface •...

  • Page 144: Principals Of The Data Transfer

    Chapter 5 Deployment Micro-PLC CPU 11xSER Manual VIPA System 100V Principals of the data transfer Overview The data transfer is handled during runtime by using SFCs. The principles of data transfer are the same for all protocols and is shortly illustrated in the following.
  • Page 145 Manual VIPA System 100V Chapter 5 Deployment Micro-PLC CPU 11xSER Principles for Data that the CPU has to provide for the Modbus master are stored in a send buffer with a size of 2x256byte. The data remain in the send buffer Modbus Slave until they are overwritten by the CPU.

  • Page 146: Parameterization

    Chapter 5 Deployment Micro-PLC CPU 11xSER Manual VIPA System 100V Parameterization SFC 216 The parameterization happens during runtime deploying the SFC 216 (SER_CFG). You have to store the parameters for STX/ETX, 3964R, USS (SER_CFG) and Modbus in a DB. Please regard that not all protocols support the complete value range of the parameters.
  • Page 147 Manual VIPA System 100V Chapter 5 Deployment Micro-PLC CPU 11xSER Parameter (as DB) At ASCII protocol, this parameter is ignored. At STX/ETX, 3964R, USS and Modbus you fix here a DB that contains the communication parameters and has the following structure for the...
  • Page 148 Chapter 5 Deployment Micro-PLC CPU 11xSER Manual VIPA System 100V Baud rate Velocity of data transfer in bit/s (Baud). 01h: 150 Baud 05h: 1800 Baud 09h: 9600 Baud 0Dh: 57600 Baud 02h: 300 Baud 06h: 2400 Baud 0Ah: 14400 Baud 0Eh: 115200 Baud...
  • Page 149 Manual VIPA System 100V Chapter 5 Deployment Micro-PLC CPU 11xSER RetVal Error ID: (Error message) Error code Description 0000h no error 809Ah interface not found 8x24h Error at SFC-Parameter x, with x: 1: Error at "Protocol" 2: Error at "Parameter"...

  • Page 150: Communication

    Chapter 5 Deployment Micro-PLC CPU 11xSER Manual VIPA System 100V Communication The communication happens via the send and receive blocks SFC 217 Overview (SER_SND) and SFC 218 (SER_RCV). If data is transferred by means of a protocol, the embedding of the data into the according protocol happens automatically.
  • Page 151 Manual VIPA System 100V Chapter 5 Deployment Micro-PLC CPU 11xSER RetVal Value Description (Return value) 0000h Send data - ready 1000h Nothing sent (data length 0) 20xxh Protocol executed error free with xx bit pattern for diagnosis 7001h Data is stored in internal buffer - active (busy)
  • Page 152 Chapter 5 Deployment Micro-PLC CPU 11xSER Manual VIPA System 100V Value Description 2000h Send ready without error 8080h Receive buffer overflow (no space for receipt) 8090h Acknowledgement delay time exceeded 80F0h Wrong checksum in respond 80FEh Wrong start sign in respond...
  • Page 153 Manual VIPA System 100V Chapter 5 Deployment Micro-PLC CPU 11xSER Principles of The following text shortly illustrates the structure of programming a send command for the different protocols. programming 3964R USS / Modbus master SFC 217 SFC 217 SER_SND SER_SND...
  • Page 154 Chapter 5 Deployment Micro-PLC CPU 11xSER Manual VIPA System 100V This block receives data via the serial interface. SFC 218 (SER_RCV) Parameter Name Declaration Type Comment DataPtr Pointer to Data Buffer for received data DataLen WORD Length of received data...
  • Page 155 Manual VIPA System 100V Chapter 5 Deployment Micro-PLC CPU 11xSER RetVal Error that is thrown in case of an error: (Error message) Error code Description 0000h no error 1000h Receive buffer too small (data loss) 8x24h Error at SFC-Parameter x, with x: 1: Error at "DataPtr"...

  • Page 156: Modem Functionality

    Chapter 5 Deployment Micro-PLC CPU 11xSER Manual VIPA System 100V Modem functionality Using the RS232 interface by means of ASCII protocol the serial modem SFC 207 lines can be accessed with this SFC during operation. SER_CTRL Depending on the parameter FlowControl, which is set by SFC 216...

  • Page 157: Modbus Slave Function Codes

    0x and 1x gives you access to digital bit areas and 3x and 4x to analog word areas. For the CPU 11xSER-1 from VIPA is not differentiating digital and analog data, the following assignment is valid: Bit area for output...
  • Page 158 Chapter 5 Deployment Micro-PLC CPU 11xSER Manual VIPA System 100V Overview With the following function codes a slave can be accessed by the master: Code Command Description Read n bits Read n bits of slave input area 0x Read n bits...
  • Page 159 Manual VIPA System 100V Chapter 5 Deployment Micro-PLC CPU 11xSER Read n Words This function allows to read the slave word by word. 03h, 04h Command telegram RTU/ASCII- Slave- Functions Address Number of RTU/ASCII frame address code 1. Word words...
  • Page 160 Chapter 5 Deployment Micro-PLC CPU 11xSER Manual VIPA System 100V This function sends a word to the slave. This allows to overwrite a register Write 1 word in the coupler. Command telegram RTU/ASCII Slave Function Address Value RTU/ASCII frame address...

  • Page 161: Index

    Manual VIPA System 100V Index Appendix A Index Device related ....4-17 initialize ......4-17 3964R ........... 5-4 Norm ........4-16 Example ......... 4-27 Addressing Example net ......4-23 Allocation ........ 2-12 Initialization phase ....4-26 CPU 11x ........3-4 Installation guidelines .....
  • Page 162 Index Manual VIPA System 100V Process image......3-4 PROFIBUS Green Cable ......... 2-9 Connectors ......4-21 GSD ........3-6, 3-9, 4-8 De-isolating lengths ....4-22 Line termination...... 4-22 Hardware description....2-1 Transfer medium ....4-20 Profibus-DP ........4-2 In-/output section ......2-17 Addressing .......

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