Amazone UX 4201 Super Manuals

Amazone UX 4201 Super Manuals

Manuals and User Guides for Amazone UX 4201 Super. We have 2 Amazone UX 4201 Super manuals available for free PDF download: Operating Manual

Amazone UX 4201 Super Operating Manual

Amazone UX 4201 Super Operating Manual (256 pages)

Trailed field sprayer with Comfort Package CP plus

Brand: Amazone | Category: Farm Equipment | Size: 14 MB

Table of Contents

Table of Contents
6
User Information
11
Purpose of the Document
11
Locations in the Operating Manual
11
Diagrams
11
General Safety Instructions
12
Obligations and Liability
12
Representation of Safety Symbols
14
Organisational Measures
15
Safety and Protective Equipment
15
Informal Safety Measures
15
User Training
16
Safety Measures in Normal Operation
17
Danger from Residual Energy
17
Maintenance and Repair Work, Fault Elimination
17
Design Changes
17
Spare and Wear Parts and Aids
18
Cleaning and Disposal
18
User Workstation
18
Warning Symbols and Other Markings on the Machine
19
Positions of Warning Symbols and Other Labels
20
Dangers in Case of Non-Observance of the Safety Instructions
29
Safety-Conscious Working
29
Safety Information for Users
30
General Safety Instructions and Accident Prevention Instructions
30
Hydraulic System
33
Electrical System
34
PTO Shaft Operation
34
Attached Implements
36
Brake System
36
Tyres
37
Field Sprayer Operation
38
Cleaning, Maintenance and Repair
39
Loading and Unloading
40
Product Description
41
Overview of Assembly Groups
41
Safety and Protection Equipment
43
Supply Lines between the Tractor and the Implement
44
Transportation Equipment
44
Intended Use
45
Implement Inspection
46
Consequences of Using Certain Crop Protection Agents
46
Danger Areas and Danger Points
47
Rating Plate and CE Mark
48
Conformity
48
Technically Possible Maximum Application Rate
48
Maximum Permissible Application Rate
49
Technical Data
50
Total Dimensions
50
Basic Implement
50
Spraying Technology
51
Residual Amounts
52
Payload
53
Noise Production Data
54
Necessary Tractor Equipment
55
Layout and Function of the Basic Implement
56
Method of Operation
56
Control Panel
57
Induction Bowl
59
Switch Taps on the Induction Bowl
60
Universal Joint Shaft
61
Coupling the Universal Joint Shaft
63
Uncoupling the Universal Joint Shaft
64
Hydraulic Connections
65
Coupling the Hydraulic Hose Lines
67
Uncoupling the Hydraulic Hose Lines
67
Pneumatic Brake System
68
Coupling the Brake System
70
Uncoupling the Brake System
71
Hydraulic Operating Brake System
72
Coupling the Hydraulic Service Brake System
72
Uncoupling the Hydraulic Service Brake System
72
Emergency Brake
72
Parking Brake
74
Foldable Wheel Chocks
75
Safety Chain between Tractor and Implements
76
Autotrail Steering Axle
77
Hydraulic Jack
78
Spray Liquid Tank
79
Agitators
80
Maintenance Platform with Ladder
81
Flushing Water Tank
82
Hand Wash Unit
83
Hydro-Pneumatic Spring Suspension (Optional)
83
Pump Equipment
84
Filter Equipment
85
Filling Sieve
85
Suction Filter
85
Self-Cleaing Pressure Filter
86
Nozzle Filters
86
Application Rate Increase with Highflow
87
Towing Device (Optional)
88
Safety Device against Unauthorised Use
89
Underbody Panelling
89
Drag Hose Pre-Equipment
89
Transport and Safety Container (Optional)
90
Exterior Wash down Kit (Optional)
90
Camera System
91
Work Lights (Optional)
92
Control Terminal
93
Layout and Function of the Sprayer Boom
94
Super-L Boom
97
Reduction Joint on the Outer Boom (Optional)
100
Boom Width Reduction (Option)
101
Boom Extension (Option)
102
Hydraulic Tilt Adjustment (Optional)
103
Distancecontrol (Optional)
103
Spray Lines
104
Nozzles
106
Multiple Nozzles
106
Edge Nozzles
109
Automatic Single Nozzle Control (Optional)
110
Single Nozzle Control Amaswitch
110
4-Way Amaselect Single Nozzle Control
110
Special Optional Equipment for Liquid Fertiliser
112
Three-Ray Nozzles (Optional)
112
7-Hole Nozzles / FD Nozzles (Optional)
113
Drag Hose Equipment for Super-L Boom (Optional)
114
Lifting Module
115
Comfort Package Plus
116
General
116
Twinterminal
116
Software Version
116
Entering Numerical Values
117
Work / Special Functions Menu
117
Work Menu
118
Spray Liquid Tank Menu
120
Flushing Water Tank Menu
122
Induction Bowl Menu
123
Special Functions Menu
124
Selecting the Filling Profile
125
Filling Options
126
Cleaning, Winter Storage
127
Agitator
127
Alarm / Warning and Notification
128
Start-Up
129
Antifreeze in the Spray Liquid Tank
129
Checking the Suitability of the Tractor
130
Calculating the Actual Values for the Total Tractor Weight, Tractor Axle Loads and Load Capacities, as Well as the Minimum Ballast
130
Requirements for Tractor Operation with Attached Implements
134
Adjusting the Length of the PTO Shaft to the Tractor
138
Securing the Tractor / Implement against Unintentional Start-Up and Rolling Away
140
Installing the Wheels
141
Initial Operation of Service Brake System
142
Adjusting the Hydraulic System
143
Coupling and Uncoupling the Implement
145
Coupling the Implement
145
Uncoupling the Implement
147
Manoeuvring the Uncoupled Implement
148
Road Transport
149
Use of the Implement
151
Preparing for Spraying Operation
154
Preparing the Spray Liquid
155
Calculating the Filling and Re-Fill Quantity
159
Filling Table for Remaining Spray Area
160
Filling the Spray Liquid Tank
161
Flushing in the Agent through the Induction Bowl
165
Spray Agent Suction from Containers (Closed Transfer System)
167
Filling the Flushing Water Tank
168
Spraying Operation
169
Applying the Spray Liquid
171
Drift Reduction Mesures
172
Diluting the Spray Liquid with Flushing Water
172
Residual Amounts
173
Diluting the Excess Residue in the Spray Liquid Tank and Spraying out the Diluted Residue Remaining at the End of Spraying Operations
174
Emptying the Spray Liquid Tank Using the Pump
174
Cleaning the Implement after Operation
175
Quick Cleaning of the Empty Field Sprayer
176
Intensive Cleaning of the Empty Field Sprayer
177
Draining the Final Residues
178
Xtremeclean High-Pressure Cleaning
179
Performing Chemical Cleaning
181
Cleaning the Suction Filter and Pressure Filter
182
Cleaning the Sprayer with a Full Tank (Work Interruption)
184
External Cleaning
184
Faults
185
Cleaning, Maintenance and Repairs
187
Cleaning
189
Winter Storage or Longer Periods out of Operation
190
Lubrication Specifications
194
Lubrication Point Overview
195
Maintenance Schedule - Overview
199
Axle and Brake
202
Automatic Load-Dependent Braking Force Regulator (ALB)
207
Hydraulic Brakes
207
Parking Brake
208
Tyres / Wheels
209
Tyre Inflation Pressure
209
Mounting Tyres (Workshop Work)
210
Check the Coupling Device
211
Towing Device
212
Hydropneumatic Spring Suspension
212
Hydraulic System
213
14.11.1 Labelling of Hydraulic Hose Lines
214
14.11.2 Maintenance Intervals
214
14.11.3 Inspection Criteria for Hydraulic Hose Lines
214
14.11.4 Installation and Removal of Hydraulic Hose Lines
215
14.11.5 Oil Filter
216
14.11.6 Adjusting the Hydraulic Throttle Valve
216
14.11.7 Hydro-Pneumatic Pressure Reservoir
217
Settings on the Unfolded Sprayer Boom
218
Electro Hydraulic Boom
219
Pump
220
14.14.1 Check the Oil Level
220
14.14.2 Changing the Oil
220
14.14.3 Cleaning
220
Checking and Replacing the Suction and Pressure-Side Valves (Workshop Work)
221
Checking and Replacing the Piston Diaphragm (Workshop Work)
222
14.14.6 Swivelling Flushing Water Pump
223
Calibrate the Flow Meter
224
Eliminating Limescale in the System
224
Metering the Field Sprayer
226
Nozzles
228
Line Filter
229
Instructions on Testing the Field Sprayer
230
Bolt Tightening Torques
233
Disposing of the Field Sprayer
234
Diagrams and Overviews
235
Liquid Circuit Part-Width Section Control
236
Liquid Circuit Part-Width Section Control Amaselect / Highflow
237
Liquid Circuit Part-Width Section Control / Amaswitch
238
Actuators and Sensors
239
Hydraulic Diagram
240
Fuses and Relays
242
Spray Table
244
Spray Tables for Flat-Fan, Anti-Drift, Injector and Airmix Nozzles, Spraying Height 50 CM
244
Spraying Nozzles for Liquid Fertiliser
248
Spray Table for Three-Ray Nozzles, Spraying Height 120 CM
248
Spray Table for 7-Hole Nozzles
249
Spray Table for FD- Nozzles
251
Spray Table for Drag Hose Unit
252
Conversion Table for Spraying Ammonium Nitrate / Urea Solution (AUS) Liquid Fertiliser
255

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Amazone UX 4201 Super Operating Manual

Amazone UX 4201 Super Operating Manual (250 pages)

Trailed field sprayer with Comfort Package CP Plus

Brand: Amazone | Category: Farm Equipment | Size: 12 MB

Table of Contents

Table of Contents
6
1 User Information

11
- Purpose of the Document
  11
- Locations in the Operating Manual
  11
- Diagrams
  11
2 General Safety Instructions

12
- Obligations and Liability
  12
- Representation of Safety Symbols
  14
- Organisational Measures
  15
- Safety and Protective Equipment
  15
- Informal Safety Measures
  15
- User Training
  16
- Safety Measures in Normal Operation
  17
- Danger from Residual Energy
  17
- Maintenance and Repair Work, Fault Elimination
  17
- Design Changes
  17
- Spare and Wear Parts and Aids
  18
- Cleaning and Disposal
  18
- User Workstation
  18
- Warning Symbols and Other Markings on the Machine
  19
- Positions of Warning Symbols and Other Labels
  20
- Dangers in Case of Non-Observance of the Safety Instructions
  28
- Safety-Conscious Working
  28
- Safety Information for Users
  29
- General Safety Instructions and Accident Prevention Instructions
  29
- Hydraulic System
  32
- Electrical System
  33
- PTO Shaft Operation
  33
- Attached Implements
  34
- Brake System
  35
- Tyres
  36
- Field Sprayer Operation
  36
- Cleaning, Maintenance and Repair
  37
3 Loading and Unloading

38
4 Product Description

39
- Overview of Assembly Groups
  39
- Safety and Protection Equipment
  41
- Supply Lines between the Tractor and the Implement
  42
- Transportation Equipment
  42
- Intended Use
  43
- Implement Inspection
  44
- Consequences of Using Certain Crop Protection Agents
  44
- Danger Areas and Danger Points
  45
- Rating Plate and CE Mark
  46
- Conformity
  46
- Maximum Permissible Application Rate
  47
- Technical Data
  48
- Total Dimensions
  48
- Basic Implement
  48
- Residual Amounts
  50
- Weights for Basic Implements and Assembly Groups
  52
- Permissible Total Weight and Tyres
  54
- Noise Production Data
  56
- Necessary Tractor Equipment
  57
5 Layout and Function of the Basic Implement

58
- Method of Operation
  58
- Control Panel
  60
- Induction Bowl
  62
- Switch Taps on the Induction Bowl
  63
- Universal Joint Shaft
  64
- Coupling the Universal Joint Shaft
  66
- Uncoupling the Universal Joint Shaft
  67
- Hydraulic Connections
  68
- Coupling the Hydraulic Hose Lines
  70
- Uncoupling the Hydraulic Hose Lines
  70
- Pneumatic Brake System
  71
- Coupling the Brake System
  73
- Uncoupling the Brake System
  74
- Hydraulic Operating Brake System
  75
- Coupling the Hydraulic Service Brake System
  75
- Uncoupling the Hydraulic Service Brake System
  75
- Emergency Brake
  75
- Parking Brake
  77
- Foldable Wheel Chocks
  78
- Safety Chain for Implements Without Brake System
  79
- Autotrail Steering Axle
  80
- Hydraulic Jack
  81
- Spray Liquid Tank
  82
- Agitators
  83
- Maintenance Platform with Ladder
  84
- Flushing Water Tank
  85
- Hand Wash Unit
  86
- Hydro-Pneumatic Spring Suspension (Optional)
  86
- Pump Equipment
  87
- Filter Equipment
  88
- Filling Sieve
  88
- Suction Filter
  88
- Self-Cleaing Pressure Filter
  89
- Nozzle Filters
  89
- Towing Device (Optional)
  90
- Transport and Safety Container (Optional)
  91
- Exterior Wash down Kit (Optional)
  91
- Camera System
  92
- Work Lights (Optional)
  93
- Control Terminal
  94
6 Layout and Function of the Sprayer Boom

95
- Super-L Boom
  98
- Reduction Joint on the Outer Boom (Optional)
  102
- Boom Width Reduction (Option)
  103
- Boom Extension (Option)
  104
- Hydraulic Tilt Adjustment (Optional)
  105
- Distancecontrol (Optional)
  105
- Spray Lines
  106
- Nozzles
  108
- Single Nozzles
  108
- Multi Nozzles (Optional)
  109
- Boundary Nozzles, Electric or Manual
  110
- Electric End Nozzle Switching (Optional)
  110
- Electric Additional Nozzle Switching (Optional)
  110
- Line Filter for Spray Lines (Optional)
  111
- Automatic Single Nozzle Control (Optional)
  111
- Single Nozzle Control Amaswitch
  111
- 4-Way Amaselect Single Nozzle Control
  111
- Special Optional Equipment for Liquid Fertiliser
  113
- Three-Ray Nozzles (Optional)
  113
- 7-Hole Nozzles / FD Nozzles (Optional)
  114
- Drag Hose Equipment for Super-S Boom (Optional)
  115
- Drag Hose Equipment for Super-L Boom (Optional)
  116
- Lifting Module
  117
7 Comfort Package Plus

118
- General
  118
- Touchscreen Terminal
  118
- Software Version
  118
- Entering Numerical Values
  119
- Hierarchy of the Software
  119
- Work / Special Functions Menu
  120
- Work Menu
  121
- Status Displays in the Work Menu
  122
- Spray Liquid Tank Menu
  123
- Flushing Water Tank Menu
  125
- Induction Bowl Menu
  126
- Special Functions Menu
  127
- Selecting the Filling Profile
  128
- Filling Pause
  128
- Automatic Cleaning of Induction Bowl
  129
- Increasing the Filling Capacity
  129
- Alarm / Warning and Notification
  129
8 Start-Up

130
9 Coupling and Uncoupling the Implement

145
- Coupling the Implement
  145
- Uncoupling the Implement
  147
- Manoeuvring the Uncoupled Implement
  148
10 Road Transport

149
11 Use of the Implement

151
12 Cleaning the Implement after Operation

175
13 Faults

186
14 Cleaning, Maintenance and Repairs

188
- Cleaning
  190
- Winter Storage and Long Periods out of Operation
  191
- Lubrication Specifications
  195
- Lubrication Point Overview
  196
- Maintenance Schedule - Overview
  199
- Axle and Brake
  202
- Automatic Load-Dependent Braking Force Regulator (ALB)
  207
- Hydraulic Brakes
  207
- Parking Brake
  208
- Tyres / Wheels
  209
- Tyre Inflation Pressure
  209
- Mounting Tyres (Workshop Work)
  210
- Check the Coupling Device
  211
- Towing Device
  212
- Hydropneumatic Spring Suspension
  212
- Hydraulic System
  213
- 14.11.1 Labelling of Hydraulic Hose Lines
  214
- 14.11.2 Maintenance Intervals
  214
- 14.11.3 Inspection Criteria for Hydraulic Hose Lines
  214
- 14.11.4 Installation and Removal of Hydraulic Hose Lines
  215
- 14.11.5 Oil Filter
  216
- 14.11.6 Adjusting the Hydraulic Throttle Valve
  216
- Settings on the Unfolded Sprayer Boom
  217
- Electro Hydraulic Boom
  218
- Pump
  219
- 14.14.1 Check the Oil Level
  219
- 14.14.2 Changing the Oil
  219
- 14.14.3 Cleaning
  219
- Checking and Replacing the Suction and Pressure-Side Valves (Workshop Work)
  220
- Checking and Replacing the Piston Diaphragm (Workshop Work)
  221
- 14.14.6 Swivelling Flushing Water Pump
  222
- Calibrate the Flow Meter
  222
- Eliminating Limescale in the System
  223
- Metering the Field Sprayer
  224
- Nozzles
  226
- 14.18.1 Fitting the Nozzle
  226
- 14.18.2 Removing the Diaphragm Valve if the Nozzle Is Dripping
  226
- Line Filter
  227
- Instructions on Testing the Field Sprayer
  228
- Bolt Tightening Torques
  230
- Disposing of the Field Sprayer
  231
15 Liquid Circuit

232
16 Hydraulic Diagram

235
17 Spray Table

238

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