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Table of Contents
Related Manuals for Amazone UG 3000 Super
Summarization of Contents
Identification Data
Manufacturer's Address
Contact details and address for the manufacturer, AMAZONEN-WERKE.
Spare Part Orders
Information on how to order spare parts for the machine.
Operating Manual Formalities
Details regarding document number, copyright, and reprinting policies.
User Information
Purpose of the Document
Details the scope and importance of the operating manual for machine use and maintenance.
Locations in the Operating Manual
Explains how directions are presented within the manual, referencing the direction of travel.
Diagrams and Instructions
Explains how instructions, responses, lists, and item numbers in diagrams are presented.
General Safety Instructions
Obligations and Liability
Outlines responsibilities of operators and users regarding manual compliance and safety.
Safety Symbols and Signal Words
Explains the meaning of DANGER, WARNING, CAUTION, IMPORTANT, and NOTE signal words and symbols.
Organisational Measures for Safety
Details requirements for personal protective equipment and manual accessibility.
Safety and Protection Equipment Checks
Stresses the importance of ensuring safety and protection equipment is properly attached and functional.
Informal Safety Measures
Advises compliance with general national regulations for accident and environmental protection.
User Training Requirements
Specifies who may operate, maintain, or repair the machine, emphasizing trained and supervised personnel.
Safety Measures in Normal Operation
Guidelines for operating the machine safely, including checking equipment and daily inspections.
Danger from Residual Energy
Warns about residual mechanical, hydraulic, pneumatic, and electrical energy on the machine.
Maintenance, Repair, and Fault Elimination
Instructions for carrying out maintenance, securing assemblies, and checking safety devices.
Design Changes and Modifications
Prohibits unauthorized changes and requires approval for modifications or accessory parts.
Spare and Wear Parts
Emphasizes using genuine AMAZONE parts for warranty and safety compliance.
Cleaning and Disposal Procedures
Guidelines for careful handling and disposal of materials, especially during lubrication and cleaning.
User Workstation Requirements
Specifies that the machine can only be operated by one person seated in the tractor's driver's seat.
Warning Symbols and Machine Signs
Instructs to keep symbols legible and explains their structure and explanation.
Positions of Warning Symbols
Diagrams illustrating the placement of warning symbols on the machine.
Risks from Not Observing Safety Instructions
Details risks like danger to people, environmental damage, and loss of warranty from non-compliance.
Safety-Conscious Working Practices
Emphasizes compliance with national regulations and adherence to safety instructions on warning symbols.
Safety Information for Users
Covers compliance with national regulations, checking machine areas, and safe operation practices.
Coupling and Uncoupling the Machine
Provides detailed safety instructions for connecting and disconnecting the machine from the tractor.
Safe Use of the Machine
Guidelines on understanding controls, avoiding loose clothing, and operating safely.
Machine Transportation Safety
Covers checks, weight limits, securing parts, and driving speed for safe transportation.
Hydraulic System Safety Precautions
Details safety measures for high-pressure hydraulic systems, hose lines, and fluid handling.
Electrical System Safety
Instructions for working on the electrical system, battery handling, and avoiding sparks.
Universal Joint Shaft Operation Safety
Covers safe use, installation, removal, and inspection of PTO shafts and guards.
Safety for Coupled Machines
Guidelines on permitted combinations, drawbar loads, and tractor steering/braking power.
Brake System Safety
Instructions for adjustment, repair, and regular checks of the brake system.
Pneumatic Braking System
Details on coupling, draining air reservoirs, and using brake fluid.
Hydraulic Brake System (Export)
Notes on hydraulic brake systems being prohibited in Germany.
Tyre Safety and Maintenance
Covers repair work, air pressure checks, and safe tyre inflation.
Field Sprayer Operation Safety
Recommendations for crop protection agents, line opening, hose clamps, and tank volume.
Cleaning, Maintenance, and Repair Safety
Safety rules for cleaning, maintenance, and repairs, including toxic vapours and securing raised parts.
Loading and Unloading the Machine
Loading/Unloading with a Tractor
Safety warnings and procedures for coupling the machine to a tractor for loading/unloading.
Loading with a Lifting Crane
Dangers and requirements when loading the machine with a lifting crane, including attachment points.
Product Description
Overview of Assemblies
Provides a comprehensive overview and identification of the machine's main components and controls.
Safety and Protection Equipment
Details transport locking mechanisms for booms and the handrail on the maintenance platform.
Supply Hoses: Tractor to Machine
Identifies and illustrates the hydraulic, electric, and brake lines connecting the tractor and machine.
Transportation Equipment
Details the lighting, reflectors, and registration plate holder required for transportation.
Intended Use and Restrictions
Specifies the machine's purpose for crop protection/fertiliser application and lists restrictions for use on slopes.
Regular Device Inspections
Information on mandatory European Union device inspections and certified inspection workshops.
Consequences of Using Certain Crop Protection Agents
Warns about potential damage to machine parts from aggressive agents and unauthorized mixtures.
Danger Areas and Danger Points
Identifies areas around the machine where people can be caught and specific danger points.
Rating Plate and CE Marking
Explains the information found on the EU and machine rating plates, including CE marking.
Conformity to Directives and Standards
States compliance with directives such as the Machinery Directive and EMC Directive.
Maximum Application Rate Capabilities
Details the factors limiting the application rate, such as boom flow and nozzle body capacity.
Maximum Permissible Application Rate
Explains determination of application rate based on agitator capacity and provides conversion methods.
Technical Data
Provides specifications for the basic implement, including tank volume, pressure, and dimensions.
Payload and Tyre Load Capacity
Explains payload calculation and provides tyre load capacity data per wheel.
Noise Emissions Data
Specifies the workplace-related acoustic pressure level measured at the tractor driver's ear.
Required Tractor Equipment
Lists the engine power, electrical, hydraulic, and brake system requirements for the tractor.
Structure and Function
Machine Functionality Overview
Illustrates the functional diagrams for UG Special and UG Super models.
Control Terminal Components
Illustrates and lists the various connections and switch taps on the control terminal (Fig. 15).
VARIO Switch Tap - Suction Side
Explains the different functions (draw from source, tank, drain) controlled by the suction side VARIO tap (Fig. 16).
VARIO Switch Tap - Pressure Side
Details the functions (spraying, filling, cleaning) controlled by the pressure side VARIO tap (Fig. 17).
Setting Tap for Agitator/Pressure Filter
Describes settings for agitator and pressure filter draining using the C setting tap (Fig. 18).
Filling/Draining Switch Tap (D)
Explains the functions of the D switch tap for filling and rapid draining (Fig. 19).
Switch Tap for Flushing (E)
Details the functions of the E switch tap for ring line and canister flushing (Fig. 20).
Switch Tap for Suction/Induction (F)
Explains the functions of the F switch tap for suction and induction (Fig. 21).
Setting Tap for Main Agitator (G)
Describes the agitator settings using the G setting tap (Fig. 22).
PTO Shaft Operation and Safety
Covers the function, types, and safety warnings related to the PTO shaft.
Coupling the PTO Shaft
Step-by-step instructions for safely coupling the PTO shaft, including warnings and precautions.
Uncoupling the PTO Shaft
Instructions for safely uncoupling the PTO shaft, including cautions and storage.
Hydraulic Connections and Tractor Control
Explains hydraulic hose line markings and how to use tractor control units for various functions.
Profi-Folding Hydraulic Connections
Illustrates and describes the functions controlled by Profi-folding hydraulic connections.
Coupling Hydraulic Hose Lines
Provides safety instructions and steps for correctly connecting hydraulic hose lines.
Disconnecting Hydraulic Hose Lines
Details the procedure for safely disconnecting hydraulic hose lines and storing them.
Air Pressure Brake System
Information on the dual-circuit air brake system requirements and brake pressure regulator settings.
Coupling the Brake System
Safety warnings and procedures for coupling the dual-circuit pneumatic braking system.
Uncoupling the Brake System
Safety warnings and procedures for uncoupling the dual-circuit pneumatic braking system.
Hydraulic Service Brake System
Instructions for coupling and uncoupling the hydraulic service brake system.
Emergency Brake Operation
Explains how the emergency brake functions when the machine is released from the tractor during travel.
Parking Brake Operation
Details on how the parking brake operates, its crank positions, and setting adjustments.
Foldable Wheel Chocks
Instructions on how to put the wheel chocks into operating position before uncoupling.
Safety Chain for Implements Without Brakes
Requirement for safety chains on implements without or with a single-line brake system.
Drawbars and Steering Geometry
Explains drawbar functions and the importance of adjusting steering geometry for tractor compatibility.
Track Follow Drawbar (SelfTrail)
Describes how the track follow drawbar is secured and ensures precise track follow-up.
Universal Drawbar (UniTrail)
Explains the universal drawbar's function, track-follow effect, and transport position securing.
Straight and Hitch Drawbars
Describes how hitch and straight drawbars are fastened and their usage as fixed or steering drawbars.
Lower Link Safety Chain
Explains how the safety chain prevents unintentional raising of the lower link and protects the PTO shaft.
AutoTrail Tracking Control
Covers installation of the position encoder and the importance of AutoTrail calibration for steering.
Connecting the AutoTrail Position Encoder
Instructions for installing the rod, position encoder, and potentiometer for the AutoTrail system.
AutoTrail Steering Drawbar Operation
Details on operating the AutoTrail steering drawbar, including transport position and control terminal settings.
Machine Stand Operation
Instructions for raising and lowering the machine stand, with details on crank and adjustable stand types.
Spray Liquid Tank and Filling
Describes how the spray liquid tank is filled and the function of the hinged/screw lid and filling sieve.
Fill Level Indicator
Explains how the fill level indicator shows the tank capacity in litres.
Agitator System
Details the main and additional agitators, their hydraulic operation, and stirring performance adjustment.
Maintenance Platform with Ladder
Describes the maintenance platform and swivel-down ladder, with safety warnings about climbing and riding.
Suction Port for Filling (Optional)
Instructions for filling the tank via suction hose from public water points, including safety observations.
Pressure Filling Connection (Optional)
Describes the filling connection with free flow path and swivel spout for pressure filling.
Flushing Water Tank
Explains the purpose of the flushing water tank and the procedure for filling it with fresh water.
Induction Bowl with Canister Flushing
Details the swivel-out induction bowl, its components, and the process for canister flushing.
Spray Agent Addition (Ecofill)
Describes the Ecofill connection for extracting spraying agent from Ecofill tanks.
Fresh Water Tank
Provides information on the fresh water tank capacity and drain tap, with safety warnings about contamination.
Pump Equipment Specifications
Details pump equipment options (250 l/min, 370 l/min) with specifications like delivery quantity and power requirement.
Filter Equipment and Maintenance
Emphasizes using all provided filters, cleaning them regularly, and paying attention to filter combinations.
Filling Sieve
Explains the function of the filling sieve in preventing spray liquid contamination during filling.
Suction Filter
Describes the function of the suction filter for filtering spray liquid and water during filling.
Self-Cleaning Pressure Filter
Explains how the self-cleaning pressure filter prevents nozzle blockage and its mesh count.
Nozzle Filters
Details the function of nozzle filters in preventing nozzle blockage and provides an overview of available filters.
Bottom Sieve in Induction Bowl
Explains the function of the bottom sieve in preventing lumps and foreign bodies from being drawn in.
Immobiliser for Towing Device
Describes the lockable device that prevents unauthorized use of the machine.
Transport and Secure Container (Optional)
Information about the optional container for storing protective clothing and accessories.
Camera System Features
Details the features of the camera system, such as viewing angle, heater, and night-view technology.
Exterior Wash Down Kit (Optional)
Describes the components of the exterior wash down kit for cleaning the field sprayer.
Work Lights and Nozzle Illumination
Describes work floodlights on the boom and platform, and LED individual nozzle illumination.
Operating Terminal Functions
Explains that UG sprayers with AMATRON 3 or AMASPRAY+ have quantity regulation set on the terminal.
Control Terminal Operations
Lists functions performed via the control terminal, including data input and sprayer operation.
AMASPRAY+ Control Device
Describes AMASPRAY+ as a fully automatic control device for area-based regulation of spread rate.
Comfort Equipment Options
Details comfort equipment functions like remote-controlled cleaning and filling stop.
Sprayer Boom Construction and Function
Profi-Folding Boom Functions
Explains functions of Profi-folding: boom folding, height/tilt adjustment, and side folding.
Boom Folding via Tractor Control Unit
Describes how boom folding and height adjustment are controlled using tractor control units.
Folding Boom In and Out
Caution and danger warnings related to folding the boom in/out during travel and near overhead cables.
Super-L1 Boom Assembly
Illustrates the Super-L1 boom components and explains how to lock/unlock transport mechanisms.
Super-S Boom Assembly
Illustrates the Super-S boom components, including outer boom locking and swing compensation.
Transport Safety Catch Operation
Instructions for unlocking and locking the transport safety catch to secure the boom.
Part Width Section Valve (TG)
Describes the components of the TG valve, including bypass valve, flow meter, and motor valves.
Outer Boom Locking Mechanism
Explains how outer boom locking mechanisms protect the boom from damage during contact with obstructions.
Boom Spacers
Details the function of spacers in preventing boom collisions with the ground and their attachment.
Swing Compensation System
Explains how swing compensation ensures even lateral distribution and its locking/unlocking procedures.
Boom Folding via Tractor Control Unit
Covers preselected folding, adjusting spraying height, and the process of folding the boom out.
Folding the Sprayer Boom In
Detailed steps for folding the sprayer boom in, including tractor control unit operations and transport position locking.
Working with One-Sided Folded Boom
Permissible conditions and procedures for working with the boom folded out on one side, with warnings.
Outer Boom Reduction Joint (Optional)
Explains how to use the reduction joint to manually fold the outer boom element to reduce working width.
Boom Width Reduction (Option)
Describes how boom width reduction allows folding in booms and activating part width sections via computer.
Boom Extension (Option)
Explains how boom extension increases working width and its securing in transport or working positions.
Hydraulic Tilt Adjustment (Optional)
Details how to align the sprayer boom parallel to the ground or target surface using hydraulic tilt adjustment.
DistanceControl System (Optional)
Explains the DistanceControl unit for automatically holding boom height and distance from the target surface.
Spray Lines and Nozzles
Describes the various spray lines and nozzles that can be fitted to sprayer booms.
Spray Line Technical Data
Provides a formula for calculating the required distance for spraying out undiluted residue in the spray line.
Nozzle Assembly and Function
Details nozzle body components, diaphragm function, and nozzle filter installation.
Multiple Nozzle Heads
Explains the advantage of using multiple nozzle heads and how to switch them for reduced working width.
Triple Nozzles (Optional)
Illustrates the vertically positioned triple nozzle assembly.
Quadruple Nozzles (Optional)
Describes the quadruple nozzle body and its 25-cm nozzle holder option for spacing.
Edge Nozzle Functions
Explains boundary, electric end, and electric additional nozzle switching for improved field coverage.
Line Filter for Spray Lines (Optional)
Details the placement and purpose of line filters in spray lines to avoid nozzle contamination.
Optional Equipment for Liquid Fertiliser
Describes types of liquid fertiliser and provides rules for application, including avoiding chemical burns.
Three-Ray Nozzles (Optional)
Explains the benefits of three-ray nozzles for liquid fertiliser application and lists their operational areas.
7-Hole and FD Nozzles (Optional)
Details the conditions for using 7-hole/FD nozzles and lists available nozzle types and their AUS spray rates.
Drag Hose Equipment for Super-S Boom (Optional)
Describes the drag hose unit with dosing discs for late top dressing with liquid fertiliser.
Foam Marker System (Optional)
Explains the function of the foam marker for precise bout driving and how to set the interval between foam applications.
Pressure Circulating System (DUS) (Optional)
Details the DUS system for constant liquid circulation, even spray patterns, and residue reduction.
Lifting Module (Option)
Explains how the lifting module raises the sprayer boom for increased nozzle height, with safety warnings.
Commissioning the Machine
Checking Tractor Suitability
Ensures tractor suitability for the machine, including checks on weight, axle loads, steering, and braking.
Calculating Tractor Weight and Load Values
Covers calculation of tractor weight, axle loads, and tyre capacities for safe operation.
Data Required for Tractor Suitability Calculation
Lists the specific data (weights, distances) needed for calculating tractor suitability and ballast.
Calculating Minimum Front Ballast (GV min)
Provides the formula and procedure for calculating the minimum front ballast required for steering capability.
Calculating Actual Front Axle Load (TV tat)
Gives the formula for calculating the actual front axle load of the tractor.
Calculating Actual Total Weight (Gtat)
Provides the formula for calculating the total combined weight of the tractor and machine.
Calculating Actual Rear Axle Load (TH tat)
Provides the formula for calculating the actual rear axle load of the tractor.
Tyre Load Capacity
Instructs to enter double the approved load capacity of the tyres for calculation.
Tractor Requirements for Attached Machines
Ensures compatibility of tractor connection fittings, axle loads, and total weight for safe operation.
Coupling Device Combination Options
Table showing permitted coupling device combinations between tractor and AMAZONE implement.
Comparing DC Values (Tractor-Implement)
Compares actual DC values with permissible limits to prevent coupling device failure.
Machines Without Own Brake System
Warns about inadequate tractor braking power and specifies requirements for machines without brakes.
Adjusting PTO Shaft Length
Safety warnings and procedures for adjusting PTO shaft length, emphasizing specialist workshop checks.
Securing Tractor/Machine Against Unintentional Movement
Critical safety instructions to secure the tractor and machine against starting or rolling before any intervention.
Fitting Wheels (Specialist Workshop)
Instructions for assembling wheels, including conical rings, rim fitting, and tightening torque.
Initial Service Brake System Operation
Recommends brake tests and coordination with specialist workshops for optimal braking.
Adjusting Hydraulic System with Setting Screw
Explains how to adjust hydraulic system speeds using the setting screw on the implement's hydraulic block.
AutoTrail Position Encoder Installation
Details the installation of the AutoTrail drawbar holder and position encoder for accurate tracking.
Track Setting Adjustment (Specialist Workshop)
Provides instructions for adjusting the machine's track width to match the tractor's wheel tracks.
Adjusting Steering Geometry for Drawbars
Guides on adjusting steering geometry for track follow and universal drawbars to ensure precise track-up.
Coupling and Uncoupling the Machine
Coupling the Machine to the Tractor
Safety warnings and procedures for coupling the machine, ensuring tractor suitability and proper connection.
Uncoupling the Machine from the Tractor
Safety warnings and steps for safely uncoupling the machine, including securing it and decoupling PTO/lines.
Manoeuvring the Uncoupled Machine
Instructions for safely manoeuvring the uncoupled machine, including brake system release and parking.
Transportation Safety Guidelines
Transportation Safety Checks
Covers pre-departure checks for supply lines, lighting, brakes, and securing foldable machine parts.
Preventing Tipping and Ensuring Stability During Transport
Emphasizes maintaining tractor control, driving characteristics, and securing lower links for stability.
Preventing Tipping Over or Unstable Driving
Advises setting steering drawbar to central position and securing it to prevent tipping or unstable driving.
Using the Machine
General Usage and Safety Information
References safety sections and advises on observing control terminal manuals for safe operation.
DistanceControl and ContourControl Safety
Warns of injury risk from accidental boom movement in automatic mode and advises locking the boom.
Safety Regarding Tractor Stability and Braking
Warns about risks from improper tractor use, emphasizing load limits and maintaining control.
Safety Against Crushing, Tipping, and Instability
Highlights risks of crushing, falling parts, and unintentional movement, emphasizing PTO shaft safety.
Safety Regarding Accidental Contact with Crop Protection Agents
Covers wearing personal protective equipment and handling agents safely during preparation and cleaning.
Preparing for Spraying Operation
Covers wearing personal protective equipment, handling agents safely, and general sprayer preparation.
Preparing the Spray Liquid
Safety guidelines for inducting agents, avoiding leaks, and handling agent containers and the sprayer.
Calculating Filling and Re-fill Quantity
Provides examples and formulas for calculating the required quantities of water and agents for tank filling.
Filling Table for Remaining Spray Area
Table providing re-fill quantities for sprayer booms with working widths at different distances and spray rates.
Filling the Sprayer with Water
Safety guidelines for filling the spray liquid tank with mains water, avoiding froth and backflow.
Filling via the Filling Opening
Steps for filling the tank via the filling opening using a free flow from the mains water supply.
Filling via Suction Port
Instructions for filling via the suction port, with warnings about pressure filling and observing machine use section.
Filling the Fresh Water Tank
Warnings about contamination and ensuring an adequate supply of clear fresh water.
Inducting Agents into the Tank
Safety warnings for inducting agents and instructions on using the induction bowl.
Inducting Liquid Agents
Step-by-step procedure for inducting liquid agents using switch taps and the pump.
Cleaning Agent Canister and Induction Bowl
Procedure for pre-cleaning canisters with spray liquid and then cleaning with flushing water.
Ecofill System Operation
Instructions for filling the tank using the Ecofill connection and rinsing the counter.
Spraying Operation Procedures
Instructions for calibration, determining spray rate, selecting nozzles, and minimizing drift.
Applying the Spray Liquid Safely
Covers coupling the sprayer, checking terminal data, spray pressure, and operational speed adjustments.
Drift Reduction Measures
Tips to reduce spray drift, including weather considerations, nozzle selection, and operational speed.
Handling Spray Residues
Describes types of residues and procedures for their disposal and spraying, emphasizing safety and environmental protection.
Diluting and Spraying Residues
Step-by-step guide for diluting and spraying residues onto untreated areas, including safety precautions.
Draining Spray Liquid Tank Using Pump
Instructions for connecting the drainage hose and using switch taps to drain the tank via the pump.
Cleaning the Field Sprayer
General cleaning guidelines, including reducing exposure time and cleaning before changing crop protection agents.
Cleaning Sprayer with Empty Tank
Detailed procedure for cleaning the sprayer with an empty tank, including DUS system operation and flushing.
Draining Final Residues
Instructions for spreading residues on the field or collecting them in containers in a courtyard.
Cleaning Suction Filter (Empty Tank)
Procedure for cleaning the suction filter when the tank is empty, including unscrewing and reassembling.
Cleaning Suction Filter (Full Tank)
Steps for cleaning the suction filter when the tank is full, involving pump speed and switch tap operation.
Cleaning Pressure Filter (Empty Tank)
Instructions for removing, cleaning, and refilling the pressure filter when the tank is empty.
Cleaning Pressure Filter (Full Tank)
Procedure for cleaning the pressure filter when the tank is full, involving draining residue and moving switch taps.
External Cleaning of Sprayer
Steps for external cleaning using the pump and spray gun, involving switch tap operations.
Cleaning During Critical Agent Change
Procedure for cleaning the sprayer during a critical agent change, involving multiple runs and filter cleaning.
Cleaning Sprayer with Full Tank (Work Interruption)
Instructions for cleaning the suction chest and spray lines during a work interruption with a full tank.
Troubleshooting Common Faults
Troubleshooting: No Suction from Pump
Identifies causes like blockages or air in the suction and provides remedies.
Troubleshooting: Pump Lacks Power
Addresses causes like dirty filters or jammed valves and suggests remedies like cleaning or valve replacement.
Troubleshooting: Spray Cone Vibrates
Identifies irregular pump delivery flow as the cause and suggests checking/replacing valves.
Troubleshooting: Oil/Liquid Mixture or Oil Consumption
Points to a defective pump diaphragm as the cause and suggests diaphragm replacement.
Troubleshooting: Incorrect Spray Rate
Relates to high operational speed or low pump speed, suggesting adjustments to travel and pump speed.
Troubleshooting: Spray Pressure Deviation
Addresses deviations from operational speed affecting spray pressure, suggesting speed adjustment.
Cleaning, Maintenance, and Repair
General Safety Rules for Maintenance
Emphasizes securing the tractor/machine and handling unprotected danger points during maintenance.
Checks Before Each Start-Up
Lists checks for hoses, connections, chafing, worn parts, and leaks before starting operation.
General Cleaning Procedures
Emphasizes care with brake, air, hydraulic lines and advises on using pressure washers/steam jets safely.
Cleaning with Pressure Washer/Steam Jet
Safety guidelines for using pressure washers/steam jets, avoiding electrical/chromed parts and maintaining jet distance.
Winter Storage and Long-Term Stoppage
Detailed procedures for cleaning and preparing the sprayer for winter storage, including draining components.
Lubrication Instructions
Guidelines for lubricating grease nipples, cleaning points, and using specific grease types.
Recommended Lubricants
Lists lubricant designations from various companies for normal and extreme use conditions.
Lubrication Point Overview
Table detailing lubrication points, intervals, number of points, and type of lubrication required.
Brake Shaft Bearing Maintenance
Caution about avoiding grease in brakes and using specific lithium saponified grease.
Renewing Wheel Hub Bearing Grease
Step-by-step instructions for removing, cleaning, and refitting wheel hubs and bearings.
Service Plan Overview
Provides a maintenance schedule indicating tasks and page references for wheels, hydraulic system, pump, and brake.
Axle and Brake System Maintenance
Recommends balancing brakes, adjusting vehicles per EC directive, and performing general visual inspections.
General Visual Inspection of Brake System
Criteria for visual inspection: lines, hinges, ropes, cables, piston stroke, and air reservoir condition.
Checking Brake Drum for Dirt (Workshop)
Instructions for checking and cleaning brake drums, with a caution about dirt affecting brake pads.
Checking Wheel Hub Bearing Clearance (Workshop)
Procedure for checking wheel hub bearing play and adjusting it by tightening wheel nuts.
Brake Pad Check and Replacement
Criterion for changing brake pads based on minimum thickness or wear edge.
Linkage Adjuster Adjustment (Workshop)
Instructions for adjusting the linkage adjuster and brake lever free travel.
Air Reservoir Maintenance
Instruction to drain the air reservoir daily and clean it if there are signs of dirt.
Line Filter Maintenance
Instruction to change defective filter inserts and procedures for cleaning and reassembling the filter.
Inspection of Dual-Line Service Brake System (Workshop)
Detailed checks for leak tightness, air reservoir pressure, brake cylinder pressure, and visual inspection.
Parking Brake Adjustment
Instructions for readjusting the parking brake cables after initial stretching or new pad fitting.
Hydraulic Brakes Check and Venting
Covers checking brake hoses, connections, and venting the hydraulic brake system after repairs.
Tyres and Wheels Maintenance
Requires checking wheel nuts, tyre pressure, using specified tyres, and proper jacking points.
Tyre Pressure Checks
Instructions to inflate tyres to nominal pressure, checking values on rim or from manufacturer.
Fitting Tyres (Workshop Work)
Procedure for fitting tyres, including removing corrosion, using new valves, and checking tyre pressures.
Checking the Coupling Device
Instructions for checking coupling devices (drawbar, ball coupling, etc.) for damage, wear, and bolt tightness.
Towing Device Checks
Check bolts for tight fit and observe specified tightening torques for the towing device.
Hydraulic System Safety and Maintenance
Safety warnings about hydraulic fluid, specialist work, depressurizing, and hose line checks.
Labelling Hydraulic Hose Lines
Explains valve chest identification providing manufacturer, date, and pressure information.
Hydraulic System Maintenance Intervals
Specifies maintenance intervals for checking component tightness and repairing chafing.
Inspection Criteria for Hydraulic Hose Lines
Criteria for replacing hoses, including damage, brittleness, deformation, leaks, and exceeding lifespan.
Installing and Removing Hydraulic Hose Lines
Use of genuine parts, ensuring cleanliness, and proper installation to avoid tension or bending issues.
Fluid Filter Maintenance
Instructions for checking the oil filter's contamination indicator and replacing the oil filter.
Cleaning Solenoid Valves
Procedure for flushing solenoid valves to eliminate impurities, with cautions about depressurizing the system.
Cleaning/Exchanging Hydraulic Plug Filter
Instructions for cleaning or exchanging the filter in hydraulic plugs when functions run slower.
Hydro-pneumatic Pressure Reservoir Safety
Warning about injury risks when working on hydraulic systems with a pressure reservoir.
Adjusting Hydraulic Throttle Valves
Explains how to adjust operating speeds for hydraulic functions by turning hexagon socket head screws.
Profi-Folding I Hydraulic Adjustments
Illustrates and describes the throttle settings for various Profi-folding I functions.
Profi-Folding II Hydraulic Adjustments
Illustrates and describes the throttle settings for various Profi-folding II functions.
Adjustments on Folded-Out Sprayer Boom
Covers alignment parallel to the ground and horizontal alignment of boom sections.
Inner Boom Section Alignment
Procedure for adjusting the inner boom section to be flush with the middle section.
Outer Boom Section Alignment
Steps for aligning the outer boom section using securing links and screws.
Pump Maintenance and Checks
Covers checking oil level, changing oil, and cleaning the pump.
Checking Pump Oil Level
Instructions for checking the oil level using the mark, and topping up if necessary.
Changing the Pump Oil
Procedure for draining and refilling the pump oil, recommending specific methods.
Cleaning the Pump
Instruction to clean the pump by pumping clear fresh water after each use.
Checking/Replacing Suction and Pressure Valves (Workshop)
Detailed steps for removing, checking, and replacing pump valves, emphasizing correct installation positions.
Checking/Replacing Piston Diaphragms (Workshop)
Instructions for checking and replacing piston diaphragms, emphasizing correct piston orientation and replacing all diaphragms.
Calibrating the Flow Meter
Refers to the ISOBUS software manual for calibrating the flow meter, specifically the 'Pulses per litre' chapter.
Eliminating Limescale in the System
Procedure for removing limescale using acidification agents, with health risk warnings.
Field Sprayer Calibration Procedure
Covers calibration steps before season, after nozzle changes, or if deviations occur, and how to determine output.
N Nozzle Fitting and Maintenance
Instructions for fitting nozzles, including filters and rubber seals, and removing diaphragm valves if dripping.
Hose Filter Maintenance
Instructions to clean the line filter and replace defective filter inserts.
Field Sprayer Testing Instructions
Details requirements for authorized spray tests, including frequency after commissioning and every two years.
Flow Meter Test Procedure
Steps for testing the flow meter by removing spray lines and using blanks.
Pressure Gauge Test Procedure
Procedure for connecting a pressure gauge to test spray pressure at a part width section valve.
Electric Lighting System Maintenance
Instructions for replacing light bulbs, including noting voltage and wattage.
Screw Tightening Torques
Tables providing tightening torques (Nm) for various screw sizes and classes.
Disposing of the Field Sprayer
Instructions for cleaning the sprayer before disposal, component eligibility for energy recovery, and metal parts.
Liquid Circuit Diagrams
UG Special Liquid Circuit
Diagram illustrating the liquid circuit for the UG Special model.
UG Super Liquid Circuit
Diagram illustrating the liquid circuit for the UG Super model, including main agitator components.
Spray Tables for Nozzle Selection
Spray Rates for Flat-Fan, Anti-Drift, Injector, Air Mix Nozzles (50 cm)
Provides spray rates for water and conversion factors for AUS/NP solutions based on nozzle type.
Permissible Pressure Ranges for Different Nozzle Types
Lists permissible pressure ranges in bar for various nozzle types from different manufacturers.
Spray Tables for Three-Ray Nozzles (Yellow)
Table showing AUS spray rates for yellow three-ray nozzles at different pressures and speeds.
Spray Tables for Three-Ray Nozzles (Red)
Table showing AUS spray rates for red three-ray nozzles at different pressures and speeds.
Spray Tables for Three-Ray Nozzles (Blue)
Table showing AUS spray rates for blue three-ray nozzles at different pressures and speeds.
Spray Tables for Three-Ray Nozzles (White)
Table showing AUS spray rates for white three-ray nozzles at different pressures and speeds.
Spray Tables for 7-Hole Nozzles
Provides AUS spray rate tables for SJ7-03VP (blue), SJ7-04VP (red), SJ7-05VP (brown), and SJ7-06VP (grey) nozzles.
Spray Tables for FD Nozzles
Contains spray tables for FD-04, FD-05, and FD-06 nozzles, detailing AUS spray rates.
Spray Table for Drag Hose Unit
Provides spray rate data for drag hose units with dosing discs of various diameters.
Spray Table for Dosing Discs
Contains spray rate tables for dosing discs of different diameters (0.8 mm, 1.0 mm, 1.2 mm).
Spray Table for Dosing Disc 4916-55 (1.4 mm)
Provides spray rate data for dosing discs with a diameter of 1.4 mm.
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