Installation; Pyrometer Sending Unit Assembly - BD X-MONITOR Installation Manual

1994-2007 dodge ram 5.9l cummins
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6 November 2006
Monitor can be reprogrammed to that application but an additional accessory kit
may be required.
The following sections will give detail on the install of each measurement available
but not all will apply to your installation.

Installation

NOTE: The ground terminals of the vehicle's batteries should be disconnected
before performing any welding or taping onto any ECM/PCM wire.

Pyrometer Sending Unit Assembly

If your existing exhaust does not have a fitting to install a pyrometer sender unit
(thermocouple), you will have to install the bushing supplied in this kit. The best
place to locate the thermocouple is in the turbocharger down pipe.
If you have a TURBO-MOUNT EXHAUST BRAKE or an after market down pipe
installed, there may be a 1/4" NPT plug already in the system. Remove this plug
and install the supplied thermocouple into the 1/4" NPT hole and tighten with an
open-ended wrench. We recommend using an anti-seize compound on the threads
of the thermocouple.
If you have an OEM or stock down pipe, then you will have to drill a hole and then
weld the bushing that is supplied with this kit in place. It is recommended that you
remove the existing down pipe for ease of drilling and welding but it is possible to
Ship: 88 – 446 Harrison St, Sumas, WA 98295
1085200/5210/5220 Dodge X-Monitor
BD Engine Brake Inc
A10 – 33733 King Rd, Abbotsford, BC, Canada V2S 7M9
Ph: 604.853.6096 Fax: 604.853.8749 Internet: www.bd-power.com
Mail: PO Box 231, Sumas, WA 98295
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