Maintenance & Troubleshooting - BD X-MONITOR Installation Manual

1994-2007 dodge ram 5.9l cummins
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6 November 2006
THE X-MONITOR IS A VERSATILE GAUGE PACKAGE THAT CAN BE
PROGRAMMED TO MONITOR DIFFERENT SYSTEMS OF THE VEHICLE.
THESE INSTRUCTIONS ARE FOR GENERAL INSTALLATION AND SPECIFIC
APPLICATIONS WILL RECEIVE INDIVIDUAL APPLICATION INFORMATION.
NOTE: It is recommended that when mounting/securing the X-Monitor module (or
RPS module used in Back Pressures applications), the barb of the pressure sensor
on the modules point downwards to prevent any condensation from the tubing
collecting inside the modules.
Maintenance & Troubleshooting
Following the diagrams in this manual, tracing hoses and wiring, checking continuity
through electric components or checking for any lines that are disconnected should
solve any problems that may arise.
NOTE: Analog signals are naturally affected by RF (radio frequency) noise. To
eliminate any possible chance of an erratic signal please choose a clean ground
signal for the X-Monitor, that is clearly mounted away from the alternator wires or
any other voltage sources (positive battery cables, etc.). If for some reason you still
have erratic sensor readings try a direct ground connection to the battery.
Thermocouple wires should also be clear from any RF noise sources as well (i.e.
alternator, positive battery cables, etc.). If the thermocouple signal is erratic then
the copper ground wire that is contained inside of the lead wire can be connected to
ground to reduce a small amount of noise. Be sure to connect only one end of this
copper wire to eliminate any ground loops from forming.
If you have any problems or need replacement parts, call us at 1-800-887-5030,
between 8:30am and 4:30pm Pacific Time.
Ship: 88 – 446 Harrison St, Sumas, WA 98295
1085200/5210/5220 Dodge X-Monitor
**CAUTION**: DO NOT RUN ENGINE AT HIGHER THAN 900
DEG INDICATED FOR EXTENDED PERIODS OR ENGINE
DAMAGE MAY RESULT. DO NOT run the transmission higher
than 250 degrees for prolonged periods or transmission
damage may result.
BD Engine Brake Inc
A10 – 33733 King Rd, Abbotsford, BC, Canada V2S 7M9
Ph: 604.853.6096 Fax: 604.853.8749 Internet: www.bd-power.com
Mail: PO Box 231, Sumas, WA 98295
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