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I N S T R U CT I O N M A N UA L S200 Series C E N T R I F U G A L P U M P F O R M N O . : 9 5 - 0 3 0 8 0 R E V I S I O N : 1 2 / 2 0 1 0 R E A D A N D U N D E R S TA N D T H I S M A N UA L P R I O R TO O P E R AT I N G O R S E R V I C I N G T H I S P R O D U CT.
Warranty Waukesha Cherry-Burrell Warranty Seller warrants its products to be free from defect in materials and workmanship for a period of one (1) year from the date of shipment. This warranty shall not apply to products which require repair or replacement due to normal wear and tear or to products which are subjected to accident, misuse or improper mainte- nance.
Waukesha Cherry-Burrell Safety Safety READ AND UNDERSTAND THIS MANUAL PRIOR TO INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT We recommend users of our equipment and designs follow the latest Industrial Safety Standards. At a mini- mum, these should include the industrial safety requirements established by: 1.
Care of Stainless Steel Waukesha Cherry-Burrell Care of Stainless Steel Stainless Steel Corrosion Corrosion resistance is greatest when a layer of oxide film is formed on the surface of stainless steel. If film is disturbed or destroyed, stainless steel becomes much less resistant to corro- sion and may rust, pit or crack.
Waukesha Cherry-Burrell Introduction Introduction Factory Inspection Each Waukesha pump is shipped completely assembled, lubri- cated and ready for use. (Make sure you review “Operation” on page 27 before operating your pump). Receiving Your Pump All ports are covered at the factory to keep out foreign objects during transit.
Introduction Waukesha Cherry-Burrell Pump Characteristics The Waukesha S200 Series Pump is built for extremely durable service. The casing, backplate, and impeller/stub shaft are machined from 316L stainless steel for extra strength and resis- tance to line shock and corrosion. Large bearings and shaft pro- vide positive alignment and minimize vibration.
Waukesha Cherry-Burrell Introduction Motor Adapter • Made of epoxy-coated cast iron • Used to mount a standard NEMA C-face motor onto bearing housing • Used to provide an accurate, rigid shaft alignment • Used in style "B" arrangements Stand • The stand (pedestal) is made of epoxy-coated cast iron.
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Introduction Waukesha Cherry-Burrell Figure 5 - Common Part Identification Table 3: Callout Table for Figure 5 A. Motor Shims L. Tabbed Washer B. Slinger M. O-ring C. L-gasket N. Rotary Seal D. Stationary Seal P. Stationary Seal E. Rotary Seal R.
Introduction Waukesha Cherry-Burrell Elastomers EPDM (FDA approved) Silicone (FDA approved) Teflon Encapsulated (FDA approved) FFKM Finishes/Product Contact Surfaces 15RA 20RA Electropolish Leg Kit See “Motor Mounts” on page 72. Base Mounting Footed C-face motors T-Frame motors. Note: T-Frame motors can be configured with or without bases, couplings or coupling covers.
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2.5 (63) 14.61 (371) NOTE: Figure 6 dimensions for the Inlet, Outlet, items X,Y, and Z are listed in Table 7 on page 17. Table 5: Table of Dimensions for Figure 6, page 15 PUMP SIZE S2045 S2065 S2065LV S2065HV FRAME...
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Introduction Waukesha Cherry-Burrell Figure 7 - Style "B" and "C" Less Base Plate Table 8: Table of Dimensions for Figure 7 Inlet Outlet Model inch (mm) inch (mm) Sm Bore Lg Bore Sm Bore Lg Bore inch (mm) inch (mm) inch(mm) inch (mm) 1.5 (40)
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Waukesha Cherry-Burrell Introduction Table 9: Table of Base Size Used on Pedestal-Mounted Centrifugal Pumps Sanitary and Industrial Models Motor HP & RPM PS2065/ PS2045 PS2065LV PS2075 PS2085LV PS2085 PS2092 PS2065HV Up to 5 HP 1750 RPM SM.B. SM.B. SM.B. SM.B. SM.B.
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Introduction Waukesha Cherry-Burrell Figure 8 - Base Channel Dimensions for Pedestal Mounted Centrifugal Pumps Baseplates are available in carbon steel channel base, carbon steel baseplate with feet or stainless steel base- plate with feet. Centrifugal S200 Series Pump and Pedestal Weights Table 10: Base Channel Dimensions for Figure 8 Carbon Steel Carbon Steel...
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Waukesha Cherry-Burrell Introduction Figure 9 - Close Coupled Pump Table 11: Close Coupled Pump (Less Motor and Legs) Pump Model Motor Frame S2045 S2065LV S2065 S2065HV S2075 S2085LV S2085 S2092 lbs (kg) lbs (kg) lbs (kg) lbs (kg) lbs (kg)
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Introduction Waukesha Cherry-Burrell Figure 11 - Pedestal Pump (Less Base and Motor) Table 13: Pedestal Pump (Less Base and Motor) Pump Model S2045 S2065LV S2065 S2065HV S2075 S2085LV S2085 S2092 PEDESTAL llbs (kg) (kg) (kg) (kg) (kg) (kg) (kg) (kg)
Waukesha Cherry-Burrell Installation Installation Unpack all parts of your equipment and inspect for damages that may have occurred during shipping. Report any damage to the carrier. All ports are covered at the factory to keep out foreign objects during transit. If the covers are missing or damaged, remove the pump cover and thoroughly inspect the fluid head.
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Installation Waukesha Cherry-Burrell 5. The pump casing may be rotated with the discharge connec- tion pointing in any direction. The best pump performance will be with the outlet up, to the left, or positions in between; these positions ensure a flooded casing and prevent prob- lems due to air in the system.
Waukesha Cherry-Burrell Installation 12. This pump is not self priming. If the pump is installed above the supply liquid level, install a foot valve or other system check valve to keep the system flooded for priming. (Figure 18, item A). 13.
Installation Waukesha Cherry-Burrell Flush Seal Option When this option is ordered, a fitting assembly (Figure 20, item A) is supplied for directing a flow of water onto the backplate/seal area. • The water cascade block must be above the seal on the assembled backplate to flow water onto the seal face.
Waukesha Cherry-Burrell Installation Cleaning Safety Manual Cleaning Procedures Address the following considerations when manually cleaning your pump: 1. Do not use toxic and/or flammable solvents. 2. Lock out electrical power and shut off all air prior to cleaning the equipment. WARNING: To prevent an acci- 3.
Operation Waukesha Cherry-Burrell Operation Before proceeding, make sure your pump has been correctly installed as described in “Installation” on page 23. Starting the Pump 1. If pump has a flush seal option, start the flow of flush water (approximately 5 US gallons per hour recommended rate) before operating the pump.
Waukesha Cherry-Burrell Operation Priming the Pump With the Feed Source Below Pump Level The pump will not self-prime if the liquid supply is below the pump level. When the liquid supply is below the pump level, an outside source must be provided for priming. 1.
Maintenance Waukesha Cherry-Burrell Maintenance Scheduled Maintenance A routine maintenance program can extend the life of your pump. Make sure to keep maintenance records. These records will help pinpoint potential problems and causes. Routine Maintenance Your scheduled routine maintenance should include the following items: •...
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Waukesha Cherry-Burrell Maintenance 3. Locate shims on the motor shaft and remove them. NOTE: Motor shaft shims may fall off the motor shaft or hang up inside the deflector. Be sure to place all shims back on the motor shaft. CAUTION: Handle the impeller/backplate assembly with care to prevent damage to seal components.
Maintenance Waukesha Cherry-Burrell 10. Remove four 1/4" hex bolts and stationary seat retainer ring. (See Figure 28, items A and B). 11. Pull the stationary seal and L-gasket out of the backplate. (See Figure 28, items C and D). NOTE: The stationary seal is brittle. Prying or hammering on the seal plate can shatter the seal.
Waukesha Cherry-Burrell Maintenance Pump Assembly with Type Backplate Assembly 1 Seal 1. Lightly lubricate both sides of the L-gasket (Figure 30, item D) with a sanitary lubricant and insert into the backplate seal cavity. 2. Place the stationary seal into the L-gasket. (See Figure 30, items C and D).
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Maintenance Waukesha Cherry-Burrell 10. If your system has a water cascade, thread the water cas- cade hose through the guard and install the cascade block on the backplate (See Figure 33, items A and B). 11. Slide the motor shims onto the shaft. Use the same number of shims that were removed when the pump was disassem- bled.
Waukesha Cherry-Burrell Maintenance Pump Disassembly with The Type 4 Seal is essentially two Type 1 seals assembled back Type 4 Double Seal to back in a chamber which bolts to the backplate in place of the stationary seat retainer. Except for the additional components, (e.g.
Maintenance Waukesha Cherry-Burrell Removal of the Water Cascade If your system is equipped with a water cascade system, remove it before proceeding: 1. Loosen the socket head screws holding the water cascade block on the stationary seat retainer and remove the plastic hose.
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Waukesha Cherry-Burrell Maintenance 8. Use the backplate to slide the rotary seal up the impeller shaft approximately 1-1/2 inches. See Figure 39. Figure 39 - Moving the Rotary Seal up the Shaft 9. With the backplate resting on the impeller, push the rotary seal toward the backplate until the o-ring is free.
Maintenance Waukesha Cherry-Burrell Pump Assembly with Type 4 Double Seal Figure 41 - Type 4 Seal Components Table 16: Callouts for Figure 41 A. Impeller F. O-ring L. Rotary Seal S. Stationary Seal B. Backplate G. Washer M. O-ring T. L-gasket C.
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Waukesha Cherry-Burrell Maintenance 6. Temporarily put 0.03" shims between the impeller vane and back plate to preset clearance. Be sure to remove shims before final assembly. See Figure 42. Figure 42 - Place Shims Between Impeller and Backplate 7. Place the o-ring (Figure 41, item F) on the shaft and use a spring retainer to push o-ring into the rotary seal.
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Maintenance Waukesha Cherry-Burrell 20. Install the original shims on the motor adapter shaft. 21. Install the backplate with the seal assembly and impeller on the motor shaft. 22. Check the impeller/backplate clearance with the backplate held firmly in position against motor adapter. Check the space between the back of the impeller and the backplate with a feeler gauge (.030 nominal) while holding the back- plate tight against the bearing housing flange.
Waukesha Cherry-Burrell Maintenance Disassembly of Modular Refer to see “Pump Disassembly with Type 1 Seal” on page 30 Base Mounted Pumps and “Pump Disassembly with Type 4 Double Seal” on page 35 for information on disassembling the pump seal items. 1.
Maintenance Waukesha Cherry-Burrell Disassembling The Outer Seal Assemblies 1. Using a 1/8" hex wrench, loosen the set screws (Figure 50, item A). NOTE: The set screws are located opposite the grease fittings in the adapter or end cap. 2. Remove the impeller end of the bearing housing. (Figure 50, item B).
Waukesha Cherry-Burrell Maintenance Pre-assembled (Cartridge) Pre-assembled (Cartridge) seals have all the seal components Seals mounted to a flange, and are pre-adjusted at the factory. Follow the seal manufacturer's (John Crane, A. W. Chesterton, etc.) rec- ommendations regarding application, operation, and mainte- nance.
Maintenance Waukesha Cherry-Burrell Assembly of a Pump With Pre-assembled (Cartridge) Seals 1. Place the shims, backplate and impeller on the shaft assem- bly. Hand tighten the impeller retainer bolt on the shaft. 2. Check the impeller/backplate clearance with the backplate held firmly in position against the motor adapter.
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Waukesha Cherry-Burrell Maintenance 11. Install the impeller key. (Figure 60, item A). 12. Install the o-ring on the impeller retainer bolt. (Figure 60, item 13. Install the impeller retainer nut and tighten. (Figure 60, item Figure 60 - Installing Impeller Assembly 14.
Maintenance Waukesha Cherry-Burrell Pedestal Base Mounted Waukesha Series S200 Pedestal Pumps are lubricated with NLGI Pump Housing Lubrication grade 2 Lithium Complex Grease. Use only NLGI grade 2 Lithium Complex thickened greases to replenish the bearing grease sup- ply. The location of the grease fittings is indicated in Figure 63. NOTE: Mixing greases that will not mix with the above products can change the viscosity/consistency of the grease resulting in bearing damage.
Maintenance Waukesha Cherry-Burrell Cartridge Seal Dimensions The following pictorial list of cartridge seals is provided to assist in identifying some of the seals provided with the Model S200 centrifugal pumps. Use of these cartridges requires a cartridge seal adapter. Figure 65 - Installed Cartridge Seal A.
Waukesha Cherry-Burrell Parts Lists Parts Lists Seal Kits Basic Seal Kit - Type 1 Seal - Sanitary Pump Model MODEL KIT CONTAINS S2045 S2065* S2075 S2085* S2092 CARBON SEAL (FKM & EPDM) 9-225A 9-225A 9-225A 9-225A 9-225A SEAL O-RING (FKM)
Parts Lists Waukesha Cherry-Burrell Basic Seal Kit - Type 4 Seal - Sanitary Pump Model MODEL KIT CONTAINS S2045 S2065* S2075 S2085* S2092 CARBON SEAL (FKM & EPDM) 9-225A 9-225A 9-225A 9-225A 9-225A SEAL O-RING (FKM) V70224 V70224 V70224 V70224...
Waukesha Cherry-Burrell Parts Lists Class VI Elastomer Kits SINGLE DOUBLE MODEL EPDM EPDM S2045 118023 118069 118028 118074 S2065 118024 118070 118029 118075 S2075 118025 118071 118030 118076 S2085 118025 118071 118030 118076 S2092 118026 118072 118031 118077 **Class VI Elastomers are only sold as kits**...
Parts Lists Waukesha Cherry-Burrell Seal Components All Pumps Page 52 95-03080 12/2010...
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Waukesha Cherry-Burrell Parts Lists Seal Components All Pumps TYPE 1/1C TYPE 4 DESCRIPTION ITEM # PART # SEAL QTY SEAL QTY Deflector 69-1 Stationary Seal Purbide (1.75") 23-17 Silicone Carbide (1.75") 23-17A Ceramic (1.75") 23-17E Tungsten Carbide (1.75") 23-17F Seal Retainer 23-78 1/4 -20 x 1/2"...
Parts Lists Waukesha Cherry-Burrell S2075 Components (Close Coupled) ITEM # DESCRIPTION 20RA 15RA 15RA EP 20RA EP S2075 3015 Solid Bar Casing S-Line CENTPT00487 CENTPT00486 CENTPT00485 CENTPT00488 Buttweld CENTPT00687 CENTPT00688 CENTPT00689 CENTPT00690 150# Flange CENTPT00691 CENTPT00692 CENTPT00693 CENTPT00694 DIN CENTPT00695 CENTPT00696 CENTPT00697 CENTPT00698...
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Waukesha Cherry-Burrell Parts Lists S2075 Components (Close Coupled) DESCRIPTION ITEM # PART # O-ring V70220 EPDM E70220 Silicone S75220 FFKM K75220 Adapter 143-184JM Motor Fram e 2-171 213-215JM Motor Fram e 2-172 254-256JM Motor Fram e 2-173 284JM and Larger Motor Fram e 2-174 Seal Guard 143-215JM Motors...
Parts Lists Waukesha Cherry-Burrell Pedestal Mounted Pumps - Large Bore Page 68 95-03080 12/2010...
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Waukesha Cherry-Burrell Parts Lists Pedestal Mounted Pumps - Large Bore DESCRIPTION ITEM # STYLE MOTOR PART # Bearing housing S2065 68-9 S2075-S2085-S2092 68-10 Shaft 62-539X Bearing 5311 23-98 Retaining ring 43-138 Seal outer 23-95 Seal inner motor end 23-94 Seal inner motor impeller end 23-93 035 O-ring inner N70035...
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Parts Lists Waukesha Cherry-Burrell Pedestal Mounted Pumps - Large Bore, cont’d Page 70 95-03080 12/2010...
Waukesha Cherry-Burrell Troubleshooting Troubleshooting PROBLEM POSSIBLE CAUSE SUGGESTED ACTION Pump not primed Prime pump. Install a priming system if Not Enough Liquid Delivered possible. Suction or discharge plugged or Open suction. If plugged, shut down pump closed and remove blockage. Air leak in supply or at seal area Check system for air leaks and repair as necessary.
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Troubleshooting Waukesha Cherry-Burrell PROBLEM POSSIBLE CAUSE SUGGESTED ACTION Motor Overload Faulty electrical connections Check wiring and repair/replace as necessary. Unrestricted discharge resulting in Add discharge restriction to lower flow rate. too high a flow rate Impeller interference Disassemble pump and inspect for damage. Remove interference if still present.
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Waukesha Cherry-Burrell Troubleshooting PROBLEM POSSIBLE CAUSE SUGGESTED ACTION Vibration/Noise Starved suction/supply line too Shorten system supply line. long Starved suction/supply line too Install larger supply lines. small Excessive air in material Adjust system to remove excess air from material before it reaches the pump. Rapid Seal Wear Incorrect impeller shaft location;...
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P: (262) 728-1900 or (800) 252-5200 F: (262) 728-4904 or (800) 252-5012 E: wcb@spx.com SPX reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed in writing.