Networkfleet 5500 Installation Manual

Diagnostic hardware, light/medium/heavy duty, non-diagnostic hardware universal, 5000 series

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Networkfleet 5000 Product Line
Installation Guide
5500 Diagnostic Hardware (Light/Medium/Heavy Duty) | 5200 Non-Diagnostic Hardware (Universal)
www.networkfleet.com | Customer Care: 866.227.7323 customercare@networkfleet.com

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Summary of Contents for Networkfleet 5500

  • Page 1 Networkfleet 5000 Product Line Installation Guide 5500 Diagnostic Hardware (Light/Medium/Heavy Duty) | 5200 Non-Diagnostic Hardware (Universal) www.networkfleet.com | Customer Care: 866.227.7323 customercare@networkfleet.com...
  • Page 2: Table Of Contents

    Optional Window-Mount GPS Antenna Installation Instructions ............17 Optional Sensor Installation Instructions ....................18-20 Optional Garmin® Installation Instructions ....................21 Optional NMEA Feed Installation Instructions ................... 22 Verifying Successful Installation/LED Behavior ..................23-24 Appendix Troubleshooting Light Indicators ......................25-26 Frequently Asked Questions .......................... 27 Contacting Networkfleet .........................Back Cover...
  • Page 3: Registration Form

    Registration Form Fill out the enclosed registration form before completing installation. Record the following information: • Vehicle Identification Number (VIN) • License Plate • Year • Make • Model • Unit’s Serial number (10 digits) Installation Tip: Metal walls and tall buildings may interfere with the reception from GPS satellites and the cellular network. Perform installation when the vehicle is in clear view of the sky. Conduct final installation verification after the vehicle has been running outside for 15 minutes.
  • Page 4: 5000 Product Line

    5000 Product Line Unit Overview LED Indicator Lights Side of Unit Note: All 5500 and 5200 units are shipped with a knock-out panel covering the sensor/ serial ports. In order to access those ports, you must use an X-ACTO knife to slice off 2 of the 3 tabs in order to remove the knock-out panel.
  • Page 5: Harness Options For The 5000 Product Line

    The Light/Medium Duty OBD-II Harness and the Heavy Duty Harnesses are compatible with Harness Connector both the 5500 and 5200 hardware devices. Please refer to the list below to verify harness compatibility for each of the 5000 series devices: Harness...
  • Page 6 Harness Options for the 5000 Product Line Heavy Duty Harnesses 6-pin Harness 9-pin Harness There are 3 different harness options for Heavy Duty vehicle installations: 6-pin Harness, 9-pin Harness, and 9-pin “D” Harness. 9-pin “D” Harness...
  • Page 7: Light/Medium Duty Obd-Ii Harness Installation

    Light/Medium Duty OBD-II Harness Installation Select an Adapter that most resembles the shape of the OBD-II port of the vehicle. Use these guidelines to match an adapter to the vehicle it is most likely to fit (each adapter is stamped with a number). Ford, GM (1), (6), or (8) Honda, Lexus, Toyota, Chrysler (2) Toyota*, Chrysler* (2a) GM, Saturn (3) Mercedes, BMW (4) Porsche, Audi, Volkswagen (5)
  • Page 8 Snap the selected plastic adapter Connector to the back of the Core Connector. Attach the Core Connector to the OBD-II Replacement Connector. Data Port Connection Adapter Connect the Harness Bypass Connector to the Data Port. Connector Data Port Core Connector Harness Connector Networkfleet Unit...
  • Page 9 2. C onnect the Bypass Connector to the vehicle’s OBD-II port that was previously removed. 3. Attach the Core Connector to the position where the original OBD-II connector was installed. Secure it with the screws or to vehicle clips removed from the OBD-II Connector’s original position (if applicable). Original OBD-II Port Bypass Connector Networkfleet Unit Core Connector Dashboard...
  • Page 10: Heavy Duty Harness Installation

    3. Mount the Core Connector of the harness into the place to vehicle in which the DLC port originally resided. Original DLC Port *Note: DLC Port Connector may also be located near or behind the driver seat. Bypass Connector Networkfleet Unit Core Connector Dashboard...
  • Page 11: Universal Harness Installation

    Universal Harness Installation Note: Please ensure that the Driver Connecting to Ground and Power Door is OPEN during the ENTIRE installation process. Black Wire - Ground W ith the vehicle’s engine OFF, attach the Black Wire • directly to a chassis ground point or to a ground line (chassis ground) by splicing directly to a ground lead or by using a wire tap (recommended). Red Wire - Continuous Power W ith the vehicle’s engine OFF, use the voltmeter to locate a 12-volt BATTERY lead and attach • the Red Wire by splicing directly to the lead or by using a wire tap (recommended). If attaching to a fused lead or using an in line fuse (not necessary), verify that it is at least 5 amps.
  • Page 12 Universal Harness Installation Blue Wire - Switched Power • W ith the vehicle’s engine OFF, use the voltmeter to locate an IGNITION line with switched power and attach the Blue Wire to the line by splicing directly to the lead or by using a wire tap (recommended). • Do NOT use an in line fuse on this line. • Do NOT use accessory Power. • To determine a switched power source: 1) Ensure the Driver Door is OPEN 2) Select a wire 3) W ith engine OFF, use voltmeter to measure the DC voltage on the wire. It should show 0 VDC. 4) S tart the engine and confirm that the voltage of the same wire is 13.1 VDC or higher 5) Turn the vehicle’s engine OFF and confirm that the voltage of the same wire is 0 VDC Constant Power (Battery) Switched Power Red Wire Black Wire Blue Wire Networkfleet Unit Ground...
  • Page 13: Verifying Successful Installation

    Verifying Successful Installation 1. S tart the vehicle’s engine. All lights (Red, Yellow, and Green) on the device should turn on solid for 15 seconds and then begin blinking rapidly (twice a second). 2. The device is operating normally when the rapid blinking ceases and the Green and Yellow lights begin to blink in a slow pattern (ON for 5 seconds and OFF for 1 second). The Red light pattern will continue to vary and should not be used to verify installation. 3. The vehicle must be idled or driven for at least 15 minutes to reach normal operating mode and ensure activation is complete.
  • Page 14: Creating Tamper Evidence

    Creating Tamper Evidence Once the vehicle harness is plugged in, slide the Networkfleet branded yellow zip ties through the two slots provided on the harness connector. Once the zip ties are in place, tighten and remove the excess plastic. If possible, position the zip ties so that the “DO NOT REMOVE” message is...
  • Page 15: Completing Installation

    Also verify that you have checked the light indicators. After installation, provide the registration form to the fleet manager for delivery to Networkfleet or if you are a Networkfleet Certified Installer, please fax to 866.616.2131 or email to installs@networkfleet.com.
  • Page 16: Securing The Device

    IMPORTANT: The device must be installed high in the dashboard area and secured with the top of the unit facing the sky (the side of the unit with the Networkfleet logo). Also verify that the device is not covered by metal and check that the green LED is blinking in a slow pattern, which verifies that the unit is getting GPS data (as explained on page 13). To avoid damage from condensation,...
  • Page 17: Optional Window-Mount Gps Antenna Installation Instructions

    Optional Window-Mount GPS Antenna Installation Instructions To Install 1. Units are shipped with a knock-out panel covering the sensor/serial ports. First, use an X-ACTO knife to slice off 2 of the 3 tabs in order to remove the knock-out panel. 2. Use enclosed alcohol preparation pad to clean the inside windshield where the antenna is to be placed. For proper operation, the antenna should be placed on flat, clear glass on the driver’s side interior lower corner of the windshield. Ensure that the antenna does not extend more than 4 ½...
  • Page 18: Optional Sensor Installation Instructions

    • Electrical connectors must be used when attaching sensor wires. • Voltage testing should always be performed with a vehicle door open to avoid retained accessory power issues. The 5500/5200 comes equipped with two sensor inputs. Each sensor will be associated with a pair of input wires. One pair of wires (Purple, Black) will be associated with Sensor 1 and the other pair of wires (Blue, Black) will be associated with Sensor 2. Use the Black wire of each pair to make a secure vehicle ground connection. Then, connect the other wire...
  • Page 19 Optional Sensor Installation Instructions (cont.) If only one wire pair (sensor input) is to be used, the other pair must be twisted together and insulated via heat shrink or some other secure means to prevent contact with any vehicle structures and to ensure it does not interfere with any moving parts in the vehicle. The signal to be monitored should have two voltage states: One where there is no voltage (i.e. zero volts when referenced to ground) and another that falls in the range +5 to +24 or -5 to -24 volts. The signal being monitored should be capable of supplying 3 mA when a voltage is present. It is important that the voltage signal be tested to ensure it is continuously providing the necessary voltage and current when in the “on”...
  • Page 20 To Install 1. Units are shipped with a knock-out panel covering the sensor/serial ports. First, use an X-ACTO knife to slice off 2 of the 3 tabs in order to remove the knock-out panel. 2. Connect the Sensor Input Harness to the Sensor Port on the 5500 or 5200 device. 3. Verify installation by checking the LED behavior of the device (see page 23) and call Customer Care at 866.227.7323 and select Option 5. 4. Before secvvuring the device under the dashboard, make sure you have recorded the appropriate information on the Sensor Installation Card included with the Sensor Input Harness.
  • Page 21: Optional Garmin® Installation Instructions

    5. Before securing the device under the dashboard, make sure you have recorded the appropriate information on the Garmin Installation Card included with the modified Garmin FMI Cable. Once all information is recorded, follow the instructions detailed on the card to update your fleet on www.networkfleet.com. Networkfleet is ONLY compatible with Garmin devices that support Fleet Management Interface Version 2.6 and higher. The list of compatible units can be found here: www.garmin.com/solutions/pnd/supportedproducts.jsp (look for “Supports Version 2.6 Fleet Management Interface” in the description).
  • Page 22: Optional Nmea Feed Installation Instructions

    Location data is available directly from the 5000 series hardware to another in cab device via our serial port interface. The feed is in NMEA format and requires a 5000 series hardware device, a Networkfleet NMEA Cable, and a terminating device such as a laptop that can accept NMEA data.
  • Page 23: Verifying Successful Installation/Led Behavior

    Verifying Successful Installation/LED Behavior To verify successful installation, call Customer Care at 866.227.7323 and select Option 5. LED Behavior for Sensors: When the Sensor Input Harness is detected by the unit, all LEDs should be turned on solid for 10 seconds. When you engage Sensor 1 (if installed), the yellow LED shall blink rapidly (1/4 second) every time a transition is detected (on to off/off to on). When you engage Sensor 2 (if installed), the green LED shall blink rapidly (1/4 second) every time a transition is detected (on to off/off to on). The sensor installation verification will take one minute in total. Afterwards, all LEDs should be turned on for 10 seconds and then normal LED behavior will resume.
  • Page 24 LEDs should be turned on for 10 seconds. Thereafter, then normal LED behavior will resume. Please note that the blinking pattern shows successful connection with the device, but it does not verify successful communication with the Networkfleet website. To verify successful installation, call Customer Care at 866.227.7323 and select Option 5.
  • Page 25: Troubleshooting Light Indicators

    Appendix: Troubleshooting Light Indicators Issue: Red light continues to blink rapidly Solution: Verify that the unit is not surrounded by metal. – Contact Customer Care to confirm network coverage availability and the SIM is active. – Issue: Yellow light continues to blink rapidly Solution: Contact Customer Care to verify engine computer compatibility. –...
  • Page 26 Green light stays on solid Solution: Verify that the unit was installed properly. The side of the unit with the – Networkfleet logo should be facing the sky. Make certain that the unit is not blocked by underground parking structures, metal, – or trees.
  • Page 27: Frequently Asked Questions

    Frequently Asked Questions Q: Are the 5000 series harnesses interchangeable between all other Networkfleet product lines? A: No. Q: When installing the 5200 device, are fuses involved or can the device be “wired hot”? A: We recommend splicing the 5200 harness to fused leads, though the device can be “wired hot” since there is an internal re-settable fuse. An in line fuse is not necessary, however if one is used, it should be at least 5 amps.
  • Page 28 If you have any additional questions, you may contact Networkfleet Customer Care: Toll Free Number: 866.227.7323 Fax: 815.361.9215 Email: customercare@networkfleet.com www.networkfleet.com Networkfleet 6363 Greenwich Drive, Suite 200 San Diego, California 92122 © 2011 Networkfleet. All rights reserved. Printed in U.S.A. v083011...

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5200

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