Page 1
AIR CONDITIONING SYSTEMS LCAC • SERVICE MANUAL ENGLISH...
Page 2
Part 1 General Information ....................1 Part 2 Indoor Units ......................... 7 Part 3 Outdoor Units ......................119 Part 4 Installation ....................... 132 Part 5 Electrical Control System ..................171 MODELS: U4MRS-12/V4MDI-12, U4MRS-12B/V4MDI-12B, U4MRS-18/V4MCRI-18, U4MRS-18/V4MDI-18UR, U4MRS-24/V4MCI-24UR, U4MRS-24/V4MKI-24UR, U4MRS-24/V4MDI-24UR, U4MRS-36/V4MCI-36UR, U4MRS-36/V4MKI-36UR, U4MRS-36/V4MDI-36UR, U4MRT-42/V4MCI-42, U4MRT-42/V4MDI-42,...
General Information Part 1 General Information 1. Model Lists ................... 2 2. External Appearance ................4 2.1 Indoor Units ....................... 4 2.2 Outdoor Units ......................5 General Information...
Model Lists 1. Model Lists 1.1 Indoor Units R410A (capacity multiplied by 1000Btu/h) Type Function ● ● ● ● ● ● ● Super slim cassette Cooling and heating ● ● ● ● ● ● ● ● A5 Duct Cooling and heating ●...
Indoor Units Part 2 Indoor Units Super Slim Cassette Type ........... 8 A5 Duct Type ..............23 A6 Duct Type ..............39 Ceiling & Floor Type ............57 Four-way Cassette Type (Compact) ......... 73 Console Type ..............83 Floor-standing Type ............96 Floor-standing Type ............
Page 10
Super Slim Cassette Type Super Slim Cassette Type 1. Features ................9 2. Dimensions ..............12 3. Service Space ..............13 4. Wiring Diagrams ............14 5. Air Velocity Distributions (Reference Data) ....15 6. Electric Characteristics ..........18 7. Sound Levels ..............19 8.
Features 1. Features 1.1 Overview Compact design, super slim body size, less space requiring in installation Each louver can be separately controlled, more comfort air blowing is possible. Auto-lifting panel design, more convenient to clean and maintain the filter. (optional) Fresh air intake function ...
Page 12
Features Built-in draining pump Due to the improvement of structure, more convenient to repair or replace the draining pump. Draining Pump Built-in draining pump to make sure condensed water drain out reliably. 1.6 Terminals for alarm lamp and long-distance on-off controller connection are standard ...
Page 13
Features Alarm lamp Long-distance on-off controller 1.7 Twins Combination(18k-30k) The units can be installed as Twin systems: one outdoor unit can connect with two indoor units. The indoor units can be combined in any of the different available ratings. Indoor Units...
Dimensions 2. Dimensions 9 2 9 2 F re s h a ir in ta ke 1 3 6 4 -in s ta ll h a n g e r 1 2 6 6 8 0 B o d y G a s sid e L iq u id sid e W irin g c o n n e c tio n p o rt...
Sound Levels Sound Levels 1. 4m M ic ro p h o n e Noise level dB(A) Model Noise Power dB(A) V4MCI-24UR V4MCI-36UR V4MCI-42 V4MCI-50UR V4MCI-60UR Indoor Units...
Accessories Accessories Name Shape Quantity Installation Fittings Installation paper board Tubing & Fittings Soundproof / insulation sheath Out-let pipe sheath Out-let pipe clasp Drainpipe Fittings Drain joint Seal ring Remote controller & Its Frame Remote controller & Its Frame(The product you Remote controller holder have might not be provided the following...
The Specification of Power 9. The Specification of Power Model(Btu/h) 18000~24000 30000 36000 36000 Phase 1-phase 1-phase 1-phase 3-phase Frequency 220-240V, 50Hz 220-240V, 50Hz 220-240V, 50Hz 380-415V, 50Hz POWER Voltage POWER WIRING 3×2.5 3×2.5 3×4.0 5×2.5 (mm2) CIRCUIT BREAKER/Fuse (A) 30/20 40/30 40/30...
Features Features 1.1 Easy Installation: Two air inlet styles (Bottom side or Rear side) Air inlet from rear is standard for all capacity; air inlet from bottom is optional. The size of air inlet frame from rear and bottom is same, it’s very easy to move the cover from bottom to rear side, or from rear to the bottom, in order to matching the installation condition.
Page 27
Features Motor Blower Housing Ventilated Panel 1.4 Reserved remote on-off and central control ports Reserved remote on-off ports and central control ports, can connect the cable of an on-off controller or a central controller to realize remote on-off control function or group control function. Remote on-off ports Central control ports 1.5 Built-in drain pump (Optional):...
Page 28
Features 1.6 Built-in display board The standard indoor unit can be controlled by wired controller. There is a display board with a receiver in the E-box. Move out the display, and fix it in other place, even in the distance of 2m. The unit will realized remoter control. ...
Dimensions Dimensions a ir in le t fro m re a r sid e A ir filte r ( o p tio n a l ) 4 -in s ta ll h a n g e r L iq u id sid e 2 5 D ra in p ip e G a s sid e 2 5 D ra in p ip e...
Service Space Service Space Ensure enough space required for installation and maintenance. All the indoor units reserve the hole to joint the fresh air pipe. The hole size as following: Indoor Units...
Accessories 8. Accessories Name Shape Quantity Soundproof / insulation sheath Tubing & Fittings Binding tape Seal sponge Drain joint Drainpipe Fittings (for cooling & heating) Seal ring Wired controller & Its Frame Wired controller , Owner s manual Others Installation manual Magnetic ring (twist the electric wires L EMS &...
The Specification of Power The Specification of Power Model(Btu/h) 12000 18000-24000 30000 36000 36000 Phase 1-phase 1-phase 1-phase 1-phase 3-phase Frequency and 220-240V, 220-240V, 220-240V, 220-240V, 380-415V, POWER Voltage 50Hz 50Hz 50Hz 50Hz 50Hz POWER 3×2.5 3×2.5 3×2.5 3×4.0 5×2.5 WIRING (mm CIRCUIT BREAKER/Fuse (A) 20/16...
Features Features 1.1 Higher Static Pressure As a ducted air conditioner with medium static pressure, it has the widest static pressure range. The maximum static pressure reaches 160 Pa 1.2 Slim Design The industry lowest height is designed to be fitted into tight roof spaces. *18K unit - 210mm,24K/36K unit - 249mm,48K unit -300mm Constant air volume control ...
Page 43
Features Air intake from bottom (Optional) Air intake from rear (Standard) 1.5 Communication wire connection A6 duct uses two wires without polarity connection way, which almost has no mistake during the Ø installation. 1.6 Easy Clean With a larger window design, once the motor and the blower wheels have been detached, heat Ø...
Page 44
Features 1.8 Built-in drain pump (Optional) Built-in drain pump can lift the water to 750mm upmost, which widens the drainage piping range. Indoor Units...
Accessories 8. Accessories Name Shape Quantity Tubing & Fittings Soundproof / insulation sheath Drain joint Drainpipe Fittings (for cooling & heating) Seal ring Magnetic ring EMC & It’s Fitting (twist the electric wires L and N around (for some models) the magnetic ring to five circles) Wired controller Wired controller &...
The Specification of Power The Specification of Power Model(Btu/h) 12000 18000-24000 30000 36000 36000 Phase 1-phase 1-phase 1-phase 1-phase 3-phase Frequency and 220-240V, 220-240V, 220-240V, 220-240V, 380-415V, POWER Voltage 50Hz 50Hz 50Hz 50Hz 50Hz POWER 3×2.5 3×2.5 3×2.5 3×4.0 5×2.5 WIRING (mm CIRCUIT BREAKER/Fuse (A) 20/16...
Ceiling & Floor Type Ceiling & Floor Type 1. Features ....................58 2. Dimensions ..................59 3. Service Space ..................60 4. Wiring Diagrams ................61 5. Electric Characteristics ..............63 6. Sound Levels ..................64 7. Air Velocity and Temperature Distributions (Reference Data) ..65 8.
Ceiling & Floor Type 1. Features 1.1. New design, more modern and elegant appearance. 1.2. Convenient installation --The ceiling type can be easily installed into a corner of the ceiling even if the ceiling is very narrow --It is especially useful when installation of an air conditioner in the center of the ceiling is impossible due to a structure such as one lighting.
Ceiling & Floor Type 2. Dimensions W irin g c o n n e c tio n p o rt D ra in d is c h a rg e p o rt 1 2 0 F re s h a ir in ta k e R e frig e ra n t p ip e h o le 1 2 0 H a n g in g a rm...
Ceiling & Floor Type 6. Sound Levels M ic ro p h o n e 1 . 5 m A ir o u tle t sid e M icro p h o n e Ceiling Floor Noise level dB(A) Sound Power Model dB (A) V4MKI-18...
Ceiling & Floor Type 8. Accessories Name Shape Quantity 1. Remote controller Remote controller & Its holder(The product you 2. Remote controller holder have might not be provided the following accessories) 3. Mounting screw (ST2.9×10-C-H) 4. Alkaline dry batteries (AM4) 5.
Four-way Cassette Type (Compact) Four-way Cassette Type (Compact) 1. Features ....................74 2. Dimensions ..................76 3. Service Space ..................77 4. Wiring Diagrams .................. 78 5. Air Velocity and Temperature Distributions (Reference Data) ..79 6. Electric Characteristics ..............80 7.
Features 1. Features 1.1 New panel 360°surrounding air outlet design, affords comfortable feeling Ø 1.2 Compact design The body size is 570×260×570mm, it’s just smaller than the ceiling board, so it’s very easy for Ø installation and will not damage the decoration. The panel size is 647×50×647mm. Ø...
Dimensions 2. Dimensions V4MCRI-12,V4MCRI-18 L iq u id sid e G a s sid e B o d y D ra in h o le W irin g co n n e c tio n p o rt ( fo r S e rvic e ) E -p a rts b o x 1 5 0 D istrib u tio n d u ct 1 7 0...
Air Velocity and Temperature Distributions (Reference Data) 5. Air Velocity and Temperature Distribution s (Reference Data) A irflow velocity T em perature Indoor Units...
Electric Characteristics 6. Electric Characteristics Indoor Units Power Supply Model Voltage Min. Max. V4MCRI-12 220-240V 198V 254V V4MCRI-18 220-240V 198V 254V Note: MFA: Max. Fuse Amps. (A) 7. Sound Levels 1. 4m M ic ro p h o n e Noise level dB(A) Model Noise Power dB(A)
Accessories 8. Accessories Name Shape Quantity Installation Fittings Installation paper board Tubing & Fittings Soundproof / insulation sheath Out-let pipe sheath Out-let pipe clasp Drainpipe Fittings Drain joint Seal ring Remote controller & Its Frame Remote controller & Its Frame(The product you Remote controller holder have might not be provided the following...
Console Type Console Type 1. Features ....................85 2. Dimensions ..................88 3. Service Space ..................89 4. Wiring Diagrams .................. 90 5. Air Velocity and Temperature Distributions (Reference Data) ..91 6. Electric Characteristics ..............92 7. Sound Levels ..................93 8.
Features 1. Features 1.1. Modern and elegant appearance The simple and stylish designs can nicely harmonies with your living space. Ø 1.2. Four panels optional 1.3. Two air-outlet ways Cooling mode Quick Cooling To maintain room temp Air outlet from top and bottom to make quick cooling ------When the A/C is just switched on, or room Ø...
Page 88
Features Anti-cold air ------When the AC is just turn on, temperature of evaporator is very low, in this case, in Ø order to prevent cold air direct blowing, only the upper louver is opened in a high position, the lower louver closed.
Page 89
Features 1.7. Active carbon filter is standard. Console Type...
Console Type 6. Electric Characteristics Indoor Units Power Supply Model Voltage Min. Max. V4MLI-12 220-240V 198V 254V V4MLI-18 220-240V 198V 254V Console Type...
Console Type 8. Accessories Name Shape Quantity Installation fittings Hook Remote controller Frame Remote controller & Its Frame Mounting screw(ST2.9×10-C-H) Alkaline dry batteries (AM4) Installation manual Others Owner's manual 9. The Specification of Power Model(Btu/h) 12000 16000 Phase 1-phase 1-phase POWER Frequency and Voltage 220-240V, 50Hz...
M Floor-standing Type Floor-standing Type 1.Features ................97 2. Dimensions ..............98 3. Service Space ..............99 4. Wiring Diagrams ............100 5. Electric Characteristics ..........102 6. Sound Levels ..............103 7. Accessories ..............104 8. The Specification of Power ......... 105 9.
Features 1. Features 1.1 Fashionable design, concise and easy design better suits decoration style. 1.2. Dustproof Air Outlet When press OFF to turn off the unit, the air outlet louver can be closed automatically to prevent the dust falling in. 1.3.
Electric Characteristics 5. Electric Characteristics Indoor Units Power Supply Model Voltage Min. Max. V4MFI-24 220-240V 198V 254V V4MFO-50 220-240V 198V 254V V4MFI-66 380-415V 342V 440V Note: MFA: Max. Fuse Amps. (A) Floor-standing Type...
The Specification of Power 8. The Specification of Power Model(Btu/h) 24000 Phase 1-phase POWER Frequency and Voltage 220-240V, 50Hz POWER WIRING (mm 3×2.5 CIRCUIT BREAKER/Fuse (A) 30/20 Indoor/Outdoor Connecting Wiring(Weak Electric Signal) (mm 2×0.2 Indoor/Outdoor Connecting Wiring(Strong Electric Signal)(mm 3×1.0 Model(KBtu/h) Phase 1-phase...
GA Floor-standing Type Floor-standing Type 1. Features ....................109 2. Dimensions ..................110 3. Service Space..................111 4. Wiring Diagrams ................112 5. Air Velocity and Temperature Distributions (Reference Data) ..113 6. Electric Characteristics ..............114 7. Sound Levels..................115 8.
Features Features 1.1. Fashionable design, more modern and elegant appearance. 1.2. Air Outlet Dustproof When turned off, the air outlet louver of the unit can be closed manually to prevent the dust falling in. 1.3. Simple and bright panel Adopts simple and bright style panel, GA series are suitable for most different space, and show in good taste.
Air Velocity and Temperature Distributions (Reference Data) 5. Air Velocity and Temperature Distributions (Reference Data) Model 55K: A irflo w v elo city T em p eratu re Floor-standing Type...
Electric Characteristics 6. Electric Characteristics Indoor Units Power Supply Model Voltage Min. Max. V4MFI-66B 380-415V 342V 440V Note: MFA: Max. Fuse Amps. (A) Floor-standing Type...
The Specification of Power 9. The Specification of Power Model V4MFI-66B Phase 3-phase POWER Frequency and Voltage 380-415V, 50Hz POWER WIRING (mm 5×2.5 CIRCUIT BREAKER/Fuse (A) 32/25 Indoor/Outdoor Connecting Wiring(Weak Electric Signal) (mm 2×0.2 Indoor/Outdoor Connecting Wiring(Strong Electric Signal)(mm Floor-standing Type...
Service Space 2. Service Space (Wall or obstacle) More than 30cm Air inlet More than 60cm More than 30cm Maintain channel Air inlet More than 60cm Air outlet More than 200cm Outdoor Units...
Operation Limits 6. Operation Limits Temperature Cooling operation Heating operation Drying operation Mode Room temperature 17℃~32℃ 0℃~30℃ 17℃~32℃ 0℃~50℃ (-15℃~50℃:For Outdoor temperature -15℃~24℃ 0℃~50℃ the models with low temperature cooling system) CAUTION: 1. If the air conditioner is used beyond the above conditions, certain safety protection features may come into operation and cause the unit to operate abnormally.
Installation Procedure 1. Installation Procedure Indoor unit installation Outdoor unit installation location selection location selection Indoor unit installation Outdoor unit installation Refrigerant pipe Refrigerant pipe installation and insulation installation and insulation Drainage pipe installation Drainage pipe installation and insulation and insulation Vacuum drying and leakage checking Additional refrigerant charge Insulation the joint part of refrigerant pipe...
Location selection 2. Location selection 2.1 Indoor unit location selection The place shall easily support the indoor unit’s weight. The place can ensure the indoor unit installation and inspection. The place can ensure the indoor unit horizontally installed. ...
Indoor unit installation 3. Indoor unit installation 3.1 Super slim cassette indoor unit installation 3.1.1 Service space for indoor unit Model >235 24~42 >275 48/55 >317 3.1.2 Bolt pitch 3.1.3 Install the pendant bolt Select the position of installation hooks according to the hook holes positions showed in upper picture. Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling.
Page 138
Indoor unit installation 3.1.4 Install the main body Make the 4 suspender through the 4 hanger of the main body to suspend it. Adjust the hexangular nuts on the four installation hooks evenly, to ensure the balance of the body. Use a leveling instrument to make sure the levelness of the main body is within ±1°.
Page 139
Indoor unit installation Remove the 4 corner covers. Hang the panel to the hooks on the mainbody. If the panel is with auto-lift grille, please watch the ropes lifing the grille, DO NOT make the ropes enwinded or blocked. Tighten the screws under the panel hooks till the panel closely stick on the ceiling to avoid condensate water.
Page 140
Indoor unit installation Hang the air-in grill to the panel, then connect the lead terminator of the swing motor and that of the control box with corresponding terminators on the body respectively. Install the 4 corner covers back. Note: The panel shall be installed after the wiring connected. Installation...
Page 141
Indoor unit installation 3.2 A5 duct indoor unit installation 3.2.1 Service space for indoor unit 3.2.2 Bolt pitch Size of outline dimension mounted lug Capacity(KBtu) 18/24 1180 36~60 1240 3.2.3 Install the pendant bolt Select the position of installation hooks according to the hook holes positions showed in upper picture. Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling.
Page 142
Indoor unit installation 3.2.4 Install the main body Make the 4 suspender through the 4 hanger of the main body to suspend it. Adjust the hexangular nuts on the four installation hooks evenly, to ensure the balance of the body. Use a leveling instrument to make sure the levelness of the main body is within ±1°.
Page 143
Indoor unit installation 3.2.7 Change the air inlet direction ① Take off ventilation panel and flange, cut off the staples at side rail. ② Stick the attached seal sponge as per the indicating place in the following fig, and then change the mounting positions of air return panel and air return flange .
Page 144
Indoor unit installation 3.3 Ceiling & floor indoor unit installation 3.3.1 Service space for indoor unit 3.3.2 Bolt pitch ① Ceiling installation Capacity (KBtu/h) 18/24 1200 36~60 1565 ② Wall-mounted installation 3.3.3 Install the pendant bolt ① Ceiling installation Installation...
Page 145
Indoor unit installation Select the position of installation hooks according to the hook holes positions showed in upper picture. Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the expansible hooks (fittings). ② Wall-mounted installation Install the tapping screws onto the wall.(Refer to picture below) 3.3.4 Install the main body ①...
Page 146
Indoor unit installation Put the side panels and grilles back. ② Wall-mounted installation Hang the indoor unit by insert the tapping screws into the hanging arms on the main unit. (The bottom of body can touch with floor or suspended, but the body must install vertically.) Installation...
Page 147
Indoor unit installation 3.4 Compact cassette indoor unit installation 3.4.1 Service space for indoor unit 3.4.2 Bolt pitch 3.4.3 Install the pendant bolt Select the position of installation hooks according to the hook holes positions showed in upper picture. Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the expansible hooks (fittings).
Page 148
Indoor unit installation If the ceiling is extremely high, please determine the length of the installation hook depending on the real situation. 3.4.4 Install the main body Make the 4 suspender through the 4 hanger of the main body to suspend it. Adjust the hexangular nuts on the four installation hooks evenly, to ensure the balance of the body.
Page 149
Indoor unit installation Hang the panel to the hooks on the mainbody. Tighten the screws under the panel hooks till the panel closely stick on the ceiling to avoid condensate water. Hang the air-in grill to the panel, then connect the lead terminator of the swing motor and that of the control box with corresponding terminators on the body respectively.
Page 150
Indoor unit installation 3.5 Console indoor unit installation 3.7.7 Service space for indoor unit 3.7.8 Install the main body Fix the hook with tapping screw onto the wall Hang the indoor unit on the hook. (The bottom of body can touch with floor or suspended, but the body must install vertically.) Installation...
Page 151
Indoor unit installation 3.6 GA floor standing indoor unit installation 3.6.1 Service space for indoor unit a. A place which provides the spaces around the indoor unit as required above in the diagram. b. A place where is no obstacle near the inlet and outlet area. c.
Page 152
Indoor unit installation 3.6.2.2. Dismounting the lower front panel Please take off the air-inlet grid before connecting the pipes/wires. Pull down the two knobs on the grille, take off the two screws, then the air-inlet grille goes free. 3.6.2.3. Take the Pipe Clip off before connecting the pipes and wiring; fit it when these finished. Use accessories to connect the pipes/wires on both sides and back side.
Page 153
Indoor unit installation 3.7 M floor standing indoor unit installation 3.7.1 Service space for indoor unit a. A place which provides the spaces around the indoor unit as required above in the diagram. b. A place where is no obstacle near the inlet and outlet area. c.
Page 154
Indoor unit installation Please take off the air-inlet grid before connecting the pipes/wires. The grid is hitched by a loop inside. To dismount the air-inlet grid, hold both sides of the grid and pull it up, let it slant downwards until the loop become straight. Then removing the screws fastened the loop with the grid, and the grid goes free.
Page 155
Indoor unit installation 3.8 A6 duct indoor unit installation 3.8.1. Service space for indoor unit 3.8.2. Bolt pitch Size of outline dimension mounted lug Capacity(KBtu) 1140 1400 3.8.3. Hang indoor unit 1. Please refer to the upper data to locate the four positioning screw bolt hole on the ceiling. Be sure to mark the areas where ceiling hook holes will be drilled.
Page 156
Indoor unit installation 5. Drill 4 holes 10cm (4”) deep at the ceiling hook positions in the internal ceiling. Be sure to hold the drill at a 90° angle to the ceiling. 6. Secure the bolt using the washers and nuts provided. 7.
Page 157
Indoor unit installation NOTE: 1.Do not put the connecting duct weight on the indoor unit. 2.When connecting duct, use inflammable canvas tie-in to prevent vibrating. 3. Insulation foam must be wrapped outside the duct to avoid condensate. An internal duct underlayer can be added to reduce noise, if the end-user requires.
Outdoor unit installation (Side Discharge Unit) 4. Outdoor unit installation (Side Discharge Unit) 4.1 Service space for outdoor unit (Wall or obstacle) More than 30cm Air inlet More than 60cm More than 30cm Maintain channel Air inlet More than 60cm Air outlet More than 200cm 4.2 Bolt pitch...
Refrigerant pipe installation 5. Refrigerant pipe installation 5.1 Maximum pipe length and height drop Considering the allowable pipe length and height drop to decide the installation position. Make sure the distance and height drop between indoor and outdoor unit not exceeded the date in the following table. Model Max.
Page 160
Refrigerant pipe installation Flare dimension A (mm) Pipe diameter Flare shape 9 0 ° 4 1/4" (6.35) 3/8" (9.52) 12.0 12.4 R 0 .4 ~ 0 .8 1/2" (12.7) 15.4 15.8 5/8" (15.9) 18.6 19.1 3/4" (19) 22.9 23.3 After flared the pipe, the opening part must be seal by end cover or adhesive tape to avoid duct or exogenous impurity come into the pipe.
Page 161
Refrigerant pipe installation Note: All used branch pipe must be produced by Inventor, otherwise it causes malfunction. The indoor units should be installed equivalently at the both side of the U type branch pipe. Permitted Value Piping 18K+18K Total pipe length (Actual)
Drainage pipe installation 6. Drainage pipe installation Install the drainage pipe as shown below and take measures against condensation. Improperly installation could lead to leakage and eventually wet furniture and belongings. 6.1 Installation principle Ensure at least 1/100 slope of the drainage pipe ...
Page 164
Drainage pipe installation 6.2.3 Individual design of drainage pipe system The drainage pipe of air conditioner shall be installed separately with other sewage pipe, rainwater pipe and drainage pipe in building. The drainage pipe of the indoor unit with water pump should be apart from the one without water pump. 6.2.4 Supporter gap of drainage pipe ...
Page 165
Drainage pipe installation In d o o r u n it M o re th a n 5 0 m m P lu g M o re th a n 2 5 m m W a te r s to ra g e p ip e 6.2.7 Lifting pipe setting of indoor unit with water pump ...
Page 166
Drainage pipe installation 6.3 Drainage test 6.3.1 Water leakage test After finishing the construction of drainage pipe system, fill the pipe with water and keep it for 24 hours to check whether there is leakage at joint section. 6.3.2 Water discharge test Natural drainage mode(the indoor unit with outdoor drainage pump) Infuse above 600ml water through water test hole slowly into the water collector, observe whether the water can discharge through the transparent hard pipe at drainage outlet.
Vacuum Drying and Leakage Checking 7. Vacuum Drying and Leakage Checking 4.1 Purpose of vacuum drying Eliminating moisture in system to prevent the phenomena of ice-blockage and copper oxidation. Ice-blockage shall cause abnormal operation of system, while copper oxide shall damage compressor. ...
Additional refrigerant charge 8. Additional refrigerant charge After the vacuum drying process is carried out, the additional refrigerant charge process need to be performed. The outdoor unit is factory charged with refrigerant. The additional refrigerant charge volume is decided by the diameter and length of the liquid pipe between indoor and outdoor unit.
Engineering of electrical wiring 9.2.3 Insulation material selection for drainage pipe The insulation material should be flame retardant material, the flame retardancy of the material should be selected according to the local law. Thickness of insulation layer is usually above 10mm. ...
Test operation 11. Test operation 11.1 The test operation must be carried out after the entire installation has been completed. 11.2 Please confirm the following points before the test operation. The indoor unit and outdoor unit are installed properly. ...
Electrical Control System Part 5 Electrical Control System 1. Electrical Control Function ........172 2. Troubleshooting ............184 3. Controller ..............222 Electrical Control System...
Page 174
Electrical Control Function 1. Electrical Control Function 1.1 Abbreviation T1: Indoor room temperature T2: Middle indoor heat exchanger coil temperature T2B: Indoor heat exchanger exhaust coil temperature T3: Outdoor heat exchanger pipe temperature T4: Outdoor ambient temperature T5: Compressor discharge temperature 1.2 Main Protection 1.2.1 Compressor three-minute delay at restart Compressor functions are delayed for up to one minute upon the first startup of the unit, and are delayed for...
Page 175
Electrical Control Function 0: No malfunction 1:P0 Overcurrent 2:Overpressure 3:Overload 4:Over speed 5:Startup malfunction 6:Lack of phase 7:DC voltage too low 8:Communication fault 9:Parameter fault 10:L3 Current limited 11:L5 Voltage limited 12: Target speed cannot be met during the static pressure calculation process. For other models: If the indoor fan speed is lower than 300 RPM for 50 seconds or more, it shuts off and restarts in 30 seconds.
Page 176
Electrical Control Function 1.3 Operation Modes and Functions 1.3.1 Fan Mode (1) Outdoor fan and compressor cease operation. (2) Temperature setting function is disabled, and no preset temperature is displayed. (3) Louver operates the same as in cooling mode. (4) Auto fan: When it fan-only mode, operates the same as auto fan in cooling mode with the temperature set at 24℃.
Page 177
Electrical Control Function 16~60K 1.3.2.3 Indoor Fan Running Guidelines In cooling mode, the indoor fan runs continuously and You can select the following speeds: high, medium, low, auto or silent. When the compressor is running, The indoor fan is regulated as illustrated as in the following figure: Setting fan T1-Td ℃(°...
Page 178
Electrical Control Function T 1 -T d (H -L )*0 .7 5 + L (H -L )*0 .5 + L (H -L )*0 .2 5 + L 1.3.2.3 Evaporator Low Temperature T2 Protection. ---T2<0℃, the compressor stops and restarts only when T2≥5℃. ---0℃≤T2<4℃, the compressor frequency is limited and decreases to a lower level ---4℃≤T2<7℃, the compressor maintains its current frequency.
Page 179
Electrical Control Function 16~60K: 1.3.3.2 Indoor Fan Running Guidelines In heating mode, indoor fan speed can be set at high, medium, low, or auto fan, and the anti-cold-wind function is preferential. When the compressor is running, The indoor fan is regulated as illustrated as in the following figure: Setting fan T1-Td℃...
Page 180
Electrical Control Function T 1 -T d (H + -L )*0 .2 + L (H + -L )*0 .4 + L (H + -L )*0 .6 + L (H + -L )*0 .6 + L (H + -L )*0 .8 + L 1.3.3.3 Defrosting Control:...
Page 181
Electrical Control Function The indoor fan runs at auto fan in each mode. The louver operates the same in each mode. If the machine switches mode between heating and cooling, the compressor stops for 15 minutes and then selects a mode again according to T1-Ts. If the temperature is modified, the machine selects a running function.
Page 182
Electrical Control Function The system checks the water level every 5 seconds. ----When the A/C operates in cooling (including auto cooling) or forced cooling mode, the pump begins running immediately and continuously until cooling stops. ----If the water level increases up to the control point, the LED displays an alarm code and the drain pump opens and continually monitors the water level.
Page 183
Electrical Control Function If the value is higher than 99, the digital display shows single and double digits. For example, if the digital display shows “2.0", the EXV open angle is 120×4=480p. Frequency limit Bit7 caused by IGBT radiator Frequency limit Bit6 caused by PFC The display value is a...
Page 184
Electrical Control Function If the indoor unit is not connected, the digital display shows: “――” If the temperature is lower than 0 ℃, the digital display shows “0”. Average of indoor room temperature If the temperature is higher than 70 ℃, the digital display shows “70”.
Page 185
Electrical Control Function Compressor overcurrent protection Compressor EE malfunction Compressor start-up malfunction 311 fan speed has been malfunction Low pressure protection High pressure protection PFC module malfunction Shutdown stop Electrical disconnect DR stop Electrical Control System...
Page 186
Troubleshooting 2. Troubleshooting 2.1 Display board 2.1.1 Icon explanation on indoor display board (Super slim cassette). 2.1.2 Icon explanation on indoor display board (A5&A6 Duct) PRE-DEF indicator(cooling and heating type) or fan only indicator(cooling only type) Alarm indicator Timer indicator Infrared signal receiver Operation lamp Display digital tube...
Page 187
Troubleshooting 2.1.5 Icon explanation on indoor display board (Compact cassette). 2.1.6 Icon explanation on indoor display board (Console) 2.1.7 Display board of floor-standing Electrical Control System...
Page 188
Troubleshooting 2.1.8 Display board of floor-standing Electrical Control System...
Page 189
Troubleshooting 2.2 Indoor Unit Malfunctions For the Console Operation Lamp Malfunction Timer Lamp (flashes) Indoor EEPROM malfunction Communication malfunction between indoor and outdoor units Indoor fan speed malfunction T1 temperature sensor open or short circuit T2 temperature sensor open or short circuit Refrigerant leakage Overcurrent protection (for some units) T4 temperature sensor open or short circuit...
Page 190
Troubleshooting Floor Standing Malfunction Error Code Indoor EEPROM malfunction Communication malfunction between indoor and outdoor units Indoor fan speed malfunction T1 temperature sensor open or short circuit T2 temperature sensor open or short circuit Refrigerant leakage detection Outdoor unit is faulty (for old communication protocol) Overcurrent protection (for some units) T4 temperature sensor open or short circuit T3 temperature sensor open or short circuit...
Page 191
Troubleshooting ☆ Inverter compressor drive protection ☆ Compressor low pressure protection ☆ Outdoor IGBT sensor is faulty X(off) ☆(flash at 2Hz) O (on) 2.3 Outdoor Unit Malfunctions For 16K: Contents LED1(Green) LED2(Red) Normal standby Normal operation DC voltage too high/too low protection or MCE malfunction Compressor driven chip EEPROM malfunction Flash Compressor speed malfunction...
Page 192
Troubleshooting 2.4 Resolving Typical Malfunctions 2.4.1 For Indoor Units 2.4.1.1 Temperature Sensor Open or Short Circuit Malfunction conditions If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED will display the failure. Possible causes ● Wiring mistakes ●...
Page 193
Troubleshooting 2.4.1.3. Indoor EEPROM Malfunction Malfunction conditions Main PCB chip does not receive feedback from EEPROM chip Possible causes ● Installation mistakes ● Faulty PCB Power off, then restart the unit 2 minutes later. Does a problem remain? Replace the indoor main PCB EEPROM: An electrically erasable programmable read-only memory whose contents can be erased and reprogrammed using a pulsed voltage.
Page 194
Troubleshooting 2.4.1.5. Indoor Fan Speed Malfunction Malfunction conditions When indoor fan speed continues to run at too low a speed (300RPM) for a certain period of time, the unit will stop and the LED will display a failure code. Possible causes ●...
Page 195
Troubleshooting DC motor voltage input and output Color Signal Voltage Vs/Vm 200V~380V Black White 13.5-16.5V Yellow 0~6.5V Blue 13.5-16.5V Electrical Control System...
Page 196
Troubleshooting 2.4.1.6. Refrigerant Leakage Detection Malfunction conditions Define the evaporator coil temperature T2 of the compressor starts running as Tcool. If the following occurs 3 times, the display shows "EC" and the unit switches off: In the first 8 minutes after the compressor starts up, if T2 <Tcool-2℃ is not maintained for 4 seconds and compressor running frequency is not higher than 50Hz for 3 minutes Potential causes...
Page 197
Troubleshooting 2.4.1.7 Outdoor IGBT sensor is faulty Check the connection between temperature Ensure proper connection sensor and PCB. Is it properly wired? Measure the resistance value of the sensor. Is it Replace the sensor within acceptable parameters? Replace outdoor main PCB 2.4.1.8 Communication malfunction between indoor and outdoor units The same as E1 in outdoor.
Page 198
Troubleshooting 2.4.2 Super-Slim Cassettes with an Up-Down Panel 2.4.2.1 Communication Errors between Indoor Unit and Up-Down Panel F0 Displayed F0 Displayed Communication failure between Communication failure between indoor unit and up-down panel indoor unit and up-down panel Check the wire connection Check the wire connection between up-down panel and between up-down panel and...
Page 199
Troubleshooting 2.4.3 Units with TWINS Function (for the Super-Slim Cassette & A5 Duct) 2.4.3.1 Communication between Master Unit and Indoor Unit Malfunction F3 Displayed F3 Displayed Communication failure between Communication failure between master unit and slave unit master unit and slave unit Check the dial switch settings of Check the dial switch settings of Correct the...
Page 200
Troubleshooting 2.4.4 Outdoor Units 2.4.4.1. Compressor Driven Chip EEPROM Malfunction Malfunction conditions Main PCB chip does not receive feedback from EEPROM chip Possible causes ● Installation mistakes ● Faulty PCB Compressor driven chip Compressor driven chip EEPROM malfunction EEPROM malfunction Power off, then restart the Power off, then restart the unit 2 minutes later.
Page 201
Troubleshooting 2.4.4.2 Compressor Speed Malfunction/ Zero Speed Protection / Synchronous Fault Protection LED1(Green) off/LED2(Red) flash LED1(Green) off/LED2(Red) flash or LED1(Green) flash/LED2(Red) on or LED1(Green) flash/LED2(Red) on Is there at least one LED in Is there at least one LED in the compressor driven chip the compressor driven chip light?
Page 202
Troubleshooting 2.4.4.3 MCE Malfunction MCE malfunction MCE malfunction Power off, then restart the Power off, then restart the unit 2 minutes later. Does a unit 2 minutes later. Does a problem still exist? problem still exist? Replace the outdoor main PCB Replace the outdoor main PCB Electrical Control System...
Page 203
Troubleshooting 2.4.4.4. E1 malfunction Current loop communication: Indoor unit does not receive feedback from outdoor unit for 110 Malfunction seconds. This occurs 4 times in a row. conditions Possible causes ● Wiring mistakes ● Faulty indoor or outdoor PCB Power off, then restart the unit 2 minutes later. Power off, then restart the unit 2 minutes later.
Page 204
Troubleshooting For 485 Communication Malfunction Indoor unit does not receive feedback from outdoor unit for 60 conditions seconds OR outdoor unit does not receive feedback from indoor unit for 120 seconds. Possible causes ● Wiring mistakes ● Faulty indoor or outdoor PCB E1 displayed E1 displayed Communication malfunction between indoor...
Page 205
Troubleshooting 2.4.4.5. F0 Malfunction Malfunction conditions If the outdoor current exceeds the current limit value, the LED displays a failure code. ● Possible causes Wiring mistakes ● Faulty bridge rectifier ● System blockages ● Faulty outdoor PCB Electrical Control System...
Page 206
Troubleshooting F0 displayed F0 displayed Current protection of compressor Current protection of compressor Was the protection activated Was the protection activated in standby? in standby? Is the power voltage is Restart the unit when the power Is the power voltage is Restart the unit when the power normal? supply returns to normal...
Page 207
Troubleshooting 2.4.4.6. F1, F2, F3 Malfunction Error E4 displayed E4 displayed Judge 1: Outdoor condenser temp. sensor (T3) is malfunctioning Judge 1: Outdoor condenser temp. sensor (T3) is malfunctioning Is the wiring of the condenser temp. Reconnect the condenser Is the wiring of the condenser temp. Reconnect the condenser sensor (T3) not connected properly? temp.
Page 208
Troubleshooting 2.4.4.7. F4 Malfunction Malfunction conditions Main PCB chip does not receive feedback from EEPROM chip Possible causes ● Installation mistakes ● Faulty PCB F4- Display F4- Display Outdoor EEPROM malfunction Outdoor EEPROM malfunction Power off, then restart the Power off, then restart the unit 2 minutes later.
Page 209
Troubleshooting 2.4.4.9. P0 Malfunction Malfunction conditions When the voltage signal te IPM sends to compressor drive chip is not normal, the LED displays “P0” and the unit turns off. Possible causes Wiring mistakes ● Faulty IPM board ● Faulty outdoor fan assemby ●...
Page 210
Troubleshooting P0 displayed P0 displayed IPM module protection IPM module protection Restart the unit when the power supply Restart the unit when the power supply Is the power voltage normal? Is the power voltage normal? returns to normal returns to normal Is the outdoor terminal voltage Are the power wires Reconnect the power...
Page 211
Troubleshooting 2.4.4.10. P1 malfunction Malfunction decision An abnormal voltage rise or drop is detected by checking the conditions specified voltage detection circuit. Abnormal power supply Supposed causes Wiring mistake Faulty bridge rectifier board Faulty IPM P1 display P1 display Voltage protection Voltage protection...
Page 212
Troubleshooting 2.4.4.11. P4 Malfunction The troubleshooting is same as the “ ” IPM module protection 2.4.4.12. J0 Malfunction When evaporator coil temperature is more than 60° C, the unit stops. It Malfunction conditions starts again only when the evaporator coil temperature is less than 54°...
Page 213
Troubleshooting 2.4.4.13. J1 Malfunction Malfunction conditions When the outdoor pipe temperature is more than 65° C, the unit stops. It starts again only when the outdoor pipe temperature is less than 52° C. Possible causes Faulty condenser temperature sensor ● Dirty heat exchanger ●...
Page 214
Troubleshooting 2.4.4.14. J2 Malfunction Malfunction conditions When the compressor discharge temperature (T5) is more than 115℃ for 10 seconds, the compressor will stop and not restart until T5 is less than 90℃. Possible causes Refrigerant leakage ● Wiring mistake ● Faulty discharge temperature sensor ●...
Page 215
Troubleshooting 2.4.4.15. J3 Malfunction Malfunction decision When the voltage signal that IPM send to compressor drive chip is abnormal, the display LED will show “P6” and AC will conditions turn off. Supposed causes Wiring mistake ● Faulty IPM board ● Faulty outdoor fan ass’y ●...
Page 216
Troubleshooting 2.4.4.16. J4 Malfunction J4 displayed J4 displayed Communication error between outdoor main Communication error between outdoor main chip and compressor driven chip chip and compressor driven chip Is there at least one LED in the Is there at least one LED in the compressor driven chip light? compressor driven chip light? Check the signal wire between the...
Page 217
Troubleshooting 2.4.4.17. J5 Malfunction Malfunction conditions If the sampling voltage is not 5V, the LED displays a failure code. ● Possible causes Wiring mistakes ● Faulty overload protector ● System blockages ● Faulty outdoor PCB J5 displayed J5 displayed High pressure protection High pressure protection Are the high pressure Connect high pressure...
Page 218
Troubleshooting 2.4.4.18. P6/J6 Malfunction Malfunction conditions If the sampling voltage is not 5V, the LED displays a failure code. ● Possible causes Wiring mistake ● Faulty over load protector ● System blockages ● Faulty outdoor PCB J6 displayed J6 displayed Low pressure protection Low pressure protection Reconnect the low pressure...
Page 219
Troubleshooting 2.4.4.19. J8 malfunction Malfunction decision An abnormal voltage rise or drop is detected by checking the conditions specified voltage detection circuit. Abnormal power supply Supposed causes Wiring mistake Faulty bridge rectifier board Faulty IPM J8 display J8 display AC power input voltage AC power input voltage...
Page 220
Troubleshooting 2.4.4.20. P2 malfunction If the sampling voltage is not 5V, the LED will display the failure. Malfunction decision conditions Supposed causes Faulty overload protector ● Wiring mistake ● System leakage or block ● Faulty PCB ● Check if the air flow system Clear up the air inlet and outlet or the heat of indoor and outdoor units exchanger of indoor and outdoor units.
Page 221
Troubleshooting Appendix 1 Temperature Sensor Resistance Value Table (℃--K) ℃ ℃ ℃ ℃ K Ohm K Ohm K Ohm K Ohm 12.6431 2.35774 0.62973 115.266 108.146 12.0561 2.27249 0.61148 101.517 11.5000 2.19073 0.59386 96.3423 10.9731 2.11241 0.57683 89.5865 10.4736 2.03732 0.56038 84.2190 10.000...
Page 223
Troubleshooting Appendix 3 Normal voltage of P and N 208-240V(1-phase,3-phase) 380-415V(3-phase) In standby 310VDC around 530VDC around In operation With passive PFC With partial active With fully active module PFC module PFC module >200VDC >310VDC >370VDC >450VDC Electrical Control System...
Page 224
Controller 3. Controller 3.1Wireless Remote Controller 3.1.1RG51Q1/BGE General Function for wireless remote controller: Model RG51Q1/BGE Rated voltage 3.0V(2pieces of LR03 7# batteries) Min voltage for sending signal of CPU 2.4V Effective receiving distance 8m~11m Operation condition -5~60 Electrical Control System...
Page 225
Controller Buttons and functions 1. Adjust : Decrease the set temperature Keeping pressing will decrease the temp with 1℃ 0.5s. 2. Adjust : Increase the set temperature Keeping pressing will increase the temp with 1℃ per 0.5s. 3. MODE: Once pressing, running mode will be selected in the following sequence: AUTO COOL HEAT...
Page 226
Controller 3.1.2 RG51C/E Remote Controller Specifications Model RG51C/E Rated Voltage 3.0V(2pieces of LR03 7# batteries) Lowest Voltage of CPU Emitting Signal 2.0V Reaching Distance 8m (when using 3.0 voltage, it can get 11m) Environment Temperature Range -5℃~60℃ Introduction of Function Buttons on the Remote Controller SE T TEMP ERATURE( C ) FA N AUT O...
Page 227
Controller controls into faceplate setting state and the LCD shows F2.Press the TEMPUP( ) to control the faceplate up and press the TEMP DOWN( ) to control the faceplate down. Press any button to exit the faceplate setting state, then the LCD back to the normal display. 7.
Page 228
Controller 3.1.3 R51M/(C)E Remote Controller Specifications Model R51M/(C)E Rated Voltage 3.0V Reaching Distance Environment Temperature Range -5℃~60℃ Introduction of Function Buttons on the Remote Controller 1. Adjust : Decrease the set temperature Keeping pressing will decrease the temp with 1℃ 0.5s.
Page 229
Controller AUTO HIGH 9. ON/OFF: For turning on or turning off the air conditioner 10. TIME ON: For time ON setting. Once pressing this button, the time will increase by 0.5 hour. When the set time exceeds 10 hours, pressing the button will increase the time by 1 hour. Adjusting the figure to 0.00 will cancel time ON setting.
Page 230
Controller 3.2 Wired Remote Controller 3.2.1 KJR-12B Name and functions of buttons on the wire controller Mode button: When press this button, the operation mode change as the following sequence: AUTO COOL HEAT Remark: For the cooling only model, the heating mode is skipped. Timer on button: Press this button, timer on function is active.
Page 231
Controller Adjust button: Set indoor temperature up. If press and hold on, it will increase at 1degree per 0.5 second. Adjust button: Set indoor temperature down. if press and hold on, it will decrease at 1degree per 0.5 Second. 10. Swing button: First press, start swing function; second press, stop swing. (Match to some model with swing function).
Page 232
Controller The wired controller will reset to factory setting with auto mode, auto fan and 24℃ setting temperature when the air conditioner restarts after power failure. And this may cause inconsistent displays on the wired controller and on the air conditioner. You need to readjust the running status through the wired controller.
Page 233
Controller 3.2.2 KJR-120C1/BTF-E Name and functions of buttons on the wire controller Electrical Control System...
Page 234
Controller 1. Power button: When in off state, short press this button, the operation lamp lits brightly. When in on state, short press this button, the operation lamp does not lit. If timer on or timer off has been set, it will not cancel this setting.
Page 235
Controller Name and function of LCD on the wire controller Installation 1. Connect the female joint of wires group from the mainboard with the male joint of connective wires group. 2. Please connect the other side of connective wires group with the male joint of wires group leads from wire controller Electrical Control System...
Page 236
Controller 3. Insert a slot screwdriver into the slots in the lower part of the wire controller (2 places), and remove the upper part of the wire controller. 4.Fasten the back plate of the wire controller 4.4 For exposed mounting, fasten the back plate on the wall with the 3 screws (M4×20) and plugs.
Page 237
Controller 5. Battery installation 4.6 Put the battery into the installationsite and make sure the positive side of the battery is in accordance with the positive side of installationsite. 4.7 Please set the time corrected on the first time operation. Batteries in the wire controller can timing under power failure which ensure the time keep right.
Page 238
Controller 7. Reattach the upper part of the wire controller After adjusting the upper case and then buckle the upper case; avoid clamping the wiring during installation 3.2.3 Two-wired non-polarity wired controller(KJR-120G)(Optional) 1.Connection For Cassette: The wired controller connects to main control board directly. For Duct, Ceiling&...
Page 239
Controller 2.Address setting One non-polarity controller can control up to 16 indoor units. When the non-polarity controller is connected to several units, every air-conditioner in network has only one network address to distinguish each other. Address code of air-conditioner in LAN is set by code switch ENC1(Duct and Ceiling& Floor) or ADSS(Cassette) of the indoor unit, and the set range is 0-15.
Page 240
AIR CONDITIONING SYSTEMS LCAC Scan here to download the latest version of this manual.