Stanley Genesis 07537 Original Instructions Manual
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Stanley Genesis 07537 Original Instructions Manual

Stanley Genesis 07537 Original Instructions Manual

Hydro-pneumatic power tool
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Hydro-Pneumatic
Power Tool
Genesis® 07537
Hydro-Pneumatic Power Tool
Instruction Manual
Portuguese
Norwegian
Swedish
English
Original Instructions
French
Traduction du manuel original
Danish
Oversættelse af de originale i
Finish
Alkuperäisen ohjeen käännös
Dutch
Vertaling van de originele han
Tradução das instruções orig
German
Übersetzung der Original-Betr
Oversettelse av de originale in
Original Instruction
Italian
Trauzione delle instruzioni orig
Översättning av ursprungliga
Spanish
Instrucciones Originales

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  • Page 1 English Original Instructions French Traduction du manuel original Danish Oversættelse af de originale i Finish Alkuperäisen ohjeen käännös Instruction Manual Dutch Vertaling van de originele han Portuguese Tradução das instruções orig German Übersetzung der Original-Betr Norwegian Oversettelse av de originale in Original Instruction Italian Trauzione delle instruzioni orig...

  • Page 3: Table Of Contents

    Co n t e n t s Safety Rules Maintenance Dismantling 07537-00200 24-25 Specifications General Assembly and Parts List 07537-00200 26-27 Specification for 7537 Tool Priming Tool Dimensions Oil Details Intent of Use Hyspin ® VG 32 and AWS 32 Oil Safety Data Priming Pump Priming Procedure Putting into Service...

  • Page 4: Safety Rules

    Sa f e t y Ru l e s This instruction manual must be read with particular attention to the following safety rules, by any person installing, operating, or servicing this tool. Do not use outside the design intent. Do not use equipment with this tool/machine other than that recommended and supplied by Avdel UK Limited. Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK Limited.

  • Page 5: Specifications

    S p e c i f i ca t i o n s Specifica ti on fo r 0753 7 Too l Air Pressure Minimum - Maximum 5-7 bar (70-100 lbf/in Free Air Volume Required @ 5.1 bar /75 lbf/in 2.6 litres (0.09 ft Stroke Minimum...

  • Page 6: Intent Of Use

    In t e n t o f Us e The pneumatic 07537 tool is a handheld lightweight tool designed to place Avdel ® speed fasteners (except ” Avlug ® ) making it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries. Part numbers are shown to order a complete tool but no nose equipment.

  • Page 7: Putting Into Service

    P u t t i n g i n t o S e rv i ce A ir Supply All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems on the main air supply.

  • Page 8: Mechanical Cursors

    P u t t i n g i nt o S e r v i ce Mechanical C urs ors SPRING TOOL LOADED END BARREL CURSOR NOSE JAWS For reference there are three different mechanical cursor types: • 07271-01100 Used for Standard mandrels and 5/32” Disposable mandrels •...

  • Page 9: Cursor

    P u t t i n g i n t o S e rv i ce C urso r IMPORTANT If fitted incorrectly, the cursor will not allow feeding of the fasteners. While the cursor will be fitted the correct way round when the tool is supplied, we recommend that you check its orientation before fitting the nose equipment.

  • Page 10: Loading The Tool

    P u t ti n g i nt o Se r v i ce L oa ding the T ool • Connect the air supply to the tool. • Open tail jaws 34 which grip the mandrel, by switching off the tail jaw switch (items 22 and 23). •...

  • Page 11: Mandrel Follower Springs Identification And Orientation

    P u t t i n g i n t o S e rv i ce MANDREL FOLLOWER SPRINGS IDENTIFICATION AND ORIENTATION FASTENER NOSE JAW MANDREL SIZE MANDREL/MANDREL FOLLOWER SPRING AND FASTENER ASSEMBLY (SEE NOSE EQUIPMENT SECTION) NAME SIZE MANDREL FOLLOWER SPRING FERRULE MANDREL HEAD MANDREL...

  • Page 12: Nose Assemblies

    N o s e A s s e mb l i e s On speed fastening tools such as 0753 MkII type, the nose equipment always consists of three elements: a nose jaw, a mandrel and a mandrel follower spring. All three items are matched to the fastener being placed and to the hole size in the application. I M P O R T A N T To avoid complete dismantling of the tool it is essential to check the orientation of the cursor before fitting the nose equipment to the tool.

  • Page 13: Selecting A Nose Jaw

    N o s e A s s e m b l i e s Selecting a No s e J aw • List the name, size and material of the fastener to be placed. • Look for this fastener in the first column of the nose jaw selection tables on page 14 if you use STANDARD imperial measurements and on page 15 if you use metric units.

  • Page 14: Nose Jaw Selection - Imperial

    N o s e A s s e m b l i e s N ose Ja w Se l e c ti on - Impe rial The ‘REF Nş’ column cross references with the ‘REF Nş’ columns in the mandrel section. It identifies both the mandrel and mandrel follower spring required for a particular nose jaw with a specific fastener.

  • Page 15: Nose Jaw Selection - Metric

    N o s e A s s e m b l i e s N ose J aw S e l e c ti on - M etr ic NOSE JAW NOSE JAW REF. REF. FASTENER DIMENSIONS DIMENSIONS Nº Nº TYPE AND END FORM PART Nº...

  • Page 16: Mandrels And Mandrel Follower Springs

    N o s e A s s e mb l i e s M andre ls and M andre l Follo we r Spring s Mandrels and mandrel follower springs, illustrated on page 11 need to be selected to suit the fastener type and size as well as the size of the hole in the application.

  • Page 17: Chobert ® And Grovit ® - Metric

    N o s e A s s e m b l i e s Tables below left and right and over the next four pages list part numbers of all mandrels and mandrel follower springs available per fastener or group of fasteners, i.e.

  • Page 18: Briv ® - Imperial

    N o s e A s s e mb l i e s To find the correct part number of a mandrel for a particular application, read the instructions below after you have gathered the following information as per example alongside. Answers for the example are shown in grey italic.

  • Page 19: Mandrel Head Types And 'P' Length

    N o s e A s s e m b l i e s Mandrel H e ad Ty pes and ‘ P’ Le ngth Mandrels for stainless steel Briv ® are easily identifiable by a ‘V’ cut in the end of the mandrel heads. When using curved nose jaws, mandrels have to be bent by hand to match the curvature of the nose jaw, thus ensuring good feed of fasteners.

  • Page 20: Avlug ® , Avsert ® , Avtronic ® And Rivscrew

    N o s e A s s e m b l i e s ® ® ® ® Avlug , Avs e r t , Av tro nic and Ri vscrew - I mp er ia l an d M e t ric For mandrel or mandrel follower spring selection, follow instructions on page 18.

  • Page 21: Servicing The Tool

    S e r v i c i n g th e To o l Regular servicing should be carried out and a comprehensive inspection performed annually or every 500,000 cycles, whichever is sooner. I M P O R T A N T The employer is responsible for ensuring that tool maintenance instructions are given to the ap pro pri ate personnel.

  • Page 22: Molykote ® 55M Grease Safety Data

    Se rv i c in g th e To o l ® Mol yko te 5 5m G re as e S afety Da ta First Aid SKIN: Flush with water. Wipe off. INGESTION: No first aid should be needed. EYES: Flush with water.

  • Page 23: Service Kits

    S e r v i c i n g th e To o l Servi ce K it s For all servicing we recommend the use of the following service kits. SERVICE KIT: 07900-05300 Spanners are specified in inches and across flats unless otherwise stated. ITEM PART N DESCRIPTION ITEM PART N...

  • Page 24: Dismantling 07537-00200

    M a i n t e n a n ce Every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or when recommended. All ® ® ‘O’ rings and seals should be renewed and lubricated with Molykote 55m grease for pneumatic sealing or Molykote III for hydraulic sealing.

  • Page 25: Dismantling 07537-00200

    M a i n t e na n ce D ismantlin g 0 753 7-00 200 TAIL JAW CYLINDER • Using an Allen Key*, remove one cap head Screw 5 ensuring that any trapped air in the tail jaw cylinder is exhausted. Remove the second cap head Screw 5.

  • Page 26: General Assembly And Parts List 07537-00200

    G e n e ra l A ss em bl y o f 0 7 5 3 7 - 0 0 2 0 0 T oo l...
  • Page 27 P a rts L i st f o r 07 5 3 7 - 00 2 0 0 T oo l...

  • Page 28: Oil Details

    P r im in g Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be re duced and fasteners are not fully placed by one op er a tion of the trigger. Oil Deta ils ®...

  • Page 29: Priming Procedure

    P r im i n g Pri ming Pro c e dure I M P O R T A N T DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 70. All operations should be carried out on a clean bench, with clean hands in a clean area. Ensure that the new oil is perfectly clean and free from air bubbles.

  • Page 30: Fault Diagnosis

    F a u l t Di a gn o s i s Symptom P ossible C ause Re med y P a ge Re f Tool will not place Low air pressure. Increase air pressure fastener Lack of lubrication. Lubricate tool at air inlet point High broach load.
  • Page 31 D ecl ara t i on of Conf or mity We, Avdel UK Limited, Stanley House, Works Road, Letchworth Garden City, Hertfordshire, SG6 1JY UNITED KINGDOM, declare under our sole responsibility that the product: Description: 07537 Hydro – Pneumatic Speed Tool...
  • Page 32 The names and logos of other companies mentioned herein may be trademarks of their respective owners. Data shown is subject to change without prior notice as a result of continuous product development and improvement policy. Your local STANLEY Engineered Fastening representative is at your disposal should you need to confirm latest information.

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